scholarly journals Analysis of the Synthetic Gas Production from Saw Dust Gasification

Author(s):  
Akinyemi Oluwaseyi Raphael ◽  
Olaiya Niyi Gideon

Aims: Produce combustible gas from sawdust for domestic house use. Study Design: A fluidized bed gasifier suitable for sawdust gasification was used. Place and Duration of Study: The study was done at the federal university of technology akure, Ondo state Nigeria Methodology: Sawdust was first processed by converting it to pellets. Tests were carried out on the pellets using a bomb calorimeter using the ASTM-E771 standard. On experimental, the pellets were loaded into the reactor and then fired. Air was forced into the plenum, after which the air distributor plate evenly distributed jets of air in the bed resulting in complete and incomplete combustion. Results: Experimental tests showed that the pellets have a heating value of 16.36 MJ of energy per kg and a higher percentage of volatile matter of 57.62% (ASTM-E872) and a lower percentage of fixed carbon than the initial sawdust sample. The produced synthesis gas composed of methane 63.4%, Ammonia 1.09%, Carbon monoxide 0.63%, Hydrogen sulphide 0.84% and carbon dioxide 34.04%. Conclusion: The gas was ignited showing it was combustible.

Author(s):  
O. R. Akinyemi ◽  
N. G. Olaiya

Aims: This research involves the development of a sawdust fired fluidized bed reactor for the production of synthetic gas for domestic cooking. Study Design: A sawdust fired fluidized bed reactor using AutoCAD inventor. Place and Duration of Study: Department of Mechanical Engineering, Federal University of Technology, Akure Ondo state Nigeria. Methodology: The reactor consists of a hopper, rolled mild steel plate frame lined with clay which forms the frame, air distributor plate and five radially spaced tuyeres. The reactor is fed with pelletized sawdust, retain heat within it and maintain a temperature of 50⁰C at the external surface to minimize burns. Results: Air was forced into the plenum, after which the air distributor plate evenly distributed jets of air in the bed resulting in complete and incomplete combustion. Combustible gas was produced after 30 minutes and used to boil water. Conclusion: The sawdust fired fluidized bed reactor is recommended for domestic household use.


2016 ◽  
Vol 25 (41) ◽  
pp. 41
Author(s):  
Juan Fernando Pérez-Bayer ◽  
Rolando Barrera-Zapata ◽  
Carlos Alberto Salazar-Jiménez

<p>The effect of coal rank (from sub-bituminous to semi-anthracite) and type of fuel feeding technology (slurry and dry) on the production of substitute natural gas (SNG) in entrained flow gasifiers is studied. Ten coals from important Colombian mines were selected. The process is modeled under thermochemical equilibrium using Aspen Plus, and its performance is evaluated in function of output parameters that include SNG heating value, Wobbe index, coal conversion efficiency, cold gas efficiency, process efficiency, global efficiency, and SNG production rate, among others. In descending order, the coal-to-SNG process improves energetically with the use of coals with: higher volatile-matter to fixed-carbon ratio, lower ash content, higher C+H/O ratio, and higher coal heating value. The overall energy efficiency of the slurry-feed technology (S-FT) to produce SNG by gasification is 17% higher than the dry-feed technology (D-FT), possibly as a consequence of the higher CH4 concentration in the syngas (around 7 vol. %) when the coal is fed as aqueous slurry. As the simulated SNG meets the natural gas (NG) quality standards in Colombia, the substitute gaseous fuel could be directly transported through pipelines. Therefore, the coal-to-SNG process is a technically feasible and unconventional alternative for NG production.</p>


Author(s):  
Syed Haseeb Sultan ◽  
Arkom Palamanit ◽  
Kua-Anan Techato ◽  
Muhammad Amin ◽  
Khurshid Ahmed Baloch

Bioenergy has gained great interest in the recent years for being environmentally friendly and renewable energy resource. Southern Thailand is well-known for agro-industry including rubber tree plantations and processing, which provide biomass that could be applied to produce bioenergy. Thus, this study aimed to investigate the energy potential of Rubber Wood Chips (RWC), Rubber Wood Pellets (RWP), Unburned Char (UBC) from rubber wood, blended RWC:UBC (50:50%) and blended RWP:UBC (50:50%). The physiochemical properties including bulk density, proximate composition, ultimate composition, heating value, Thermogravimetric Analysis (TGA), and lignocellulose content were determined for the biomass samples. The thermochemical conversion of biomass to syngas was performed using a downdraft gasifier operated at equivalence ratio 0.3. The results showed that the biomass was rich in carbon (content ranging from 44.77 to 58.54%) making it suitable for use as a solid fuel for gasification or combustion. The moisture contents of the biomass samples were below 10%. The contents of volatile matter in RWC and RWP were 74.40 and 75.40%, respectively. The UBC had a high fixed carbon content (50.60%) and comparatively low volatile matter (19%). The bulk densities of RWC, RWP and UBC were 193, 555 and 177 (kg/m3), respectively. The TGA showed the maximum weight loss of RWC and RWP around 400 °C, but this was at 800 °C for UBC. The higher heating values of RWC, RWP and UBC were 17.8 MJ/kg, 17.4 MJ/kg and 19.3 MJ/kg, respectively. The RWC and RWP had high cellulose and hemicellulose contents while UBC was rich in lignin. The syngas obtained from any of these biomass samples was mainly CO (10.81-22.67%) and CH4 (0.06-3.16%) with the lower heating value ranging from 2.78 to 4.72 MJ/Nm3. These results indicate that rubber wood biomass in various forms has relatively high potential for bioenergy applications via gasification, and it can help to support the renewable energy sector in Thailand.


Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2125 ◽  
Author(s):  
Janusz Tomczak ◽  
Zbigniew Pater ◽  
Tomasz Bulzak

This paper presents selected numerical and experimental results of a skew rolling process for producing balls using helical tools. The study investigates the effect of the billet’s initial temperature on the quality of produced balls and the rolling process itself. In addition, the effect of billet diameter on the quality of produced balls is investigated. Experimental tests were performed using a helical rolling mill available at the Lublin University of Technology. The experiments consisted of rolling 40 mm diameter balls with the use of two helical tools. To determine optimal rolling parameters ensuring the highest quality of produced balls, numerical modelling was performed using the finite element method in the Forge software. The numerical analysis involved the determination of metal flow kinematics, temperature and damage criterion distributions, as well as the measurement of variations in the force parameters. The results demonstrate that the highest quality balls are produced from billet preheated to approximately 1000 °C.


Energies ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 5727
Author(s):  
Michał Michna ◽  
Filip Kutt ◽  
Łukasz Sienkiewicz ◽  
Roland Ryndzionek ◽  
Grzegorz Kostro ◽  
...  

In this paper, the static and dynamic simulations, and mechanical-level Hardware-In-the-Loop (MHIL) laboratory testing methodology of prototype drive systems with energy-saving permanent-magnet electric motors, intended for use in modern construction cranes is proposed and described. This research was aimed at designing and constructing a new type of tower crane by Krupiński Cranes Company. The described research stage was necessary for validation of the selection of the drive system elements and confirmation of its compliance with applicable standards. The mechanical construction of the crane was not completed and unavailable at the time of testing. A verification of drive system parameters had to be performed in MHIL laboratory testing, in which it would be possible to simulate torque acting on the motor shaft. It was shown that the HIL simulation for a crane may be accurate and an effective approach in the development phase. The experimental tests of selected operating cycles of prototype crane drives were carried out. Experimental research was performed in the LINTE^2 laboratory of the Gdańsk University of Technology (Poland), where the MHIL simulator was developed. The most important component of the system was the dynamometer and its control system. Specialized software to control the dynamometer and to emulate the load subjected to the crane was developed. A series of tests related to electric motor environmental parameters was carried out.


Author(s):  
Di Yang ◽  
Qiang Xie ◽  
Xinqian Shu ◽  
Yiman Jia ◽  
Jinwei Jia ◽  
...  

2017 ◽  
Vol 25 (5) ◽  
pp. 301-310 ◽  
Author(s):  
Jetsada Posom ◽  
Panmanas Sirisomboon

This research aimed to determine the higher heating value, volatile matter, fixed carbon and ash content of ground bamboo using Fourier transform near infrared spectroscopy as an alternative to bomb calorimetry and thermogravimetry. Bamboo culms used in this study had circumferences ranging from 16 to 40 cm. Model development was performed using partial least squares regression. The higher heating value, volatile matter, fixed carbon and ash content were predicted with coefficients of determination (r2) of 0.92, 0.82, 0.85 and 0.51; root mean square error of prediction (RMSEP) of 122 J g−1, 1.15%, 1.00% and 0.77%; ratio of the standard deviation to standard error of validation (RPD) of 3.66, 2.55, 2.62 and 1.44; and bias of 14.4 J g−1, −0.43%, 0.03% and −0.11%, respectively. This report shows that near infrared spectroscopy is quite successful in predicting the higher heating value, and is usable with screening for the determination of fixed carbon and volatile matter. For ash content, the method is not recommended. The models should be able to predict the properties of bamboo samples which are suitable for achieving higher efficiency for the biomass conversion process.


2021 ◽  
Vol 21 (2) ◽  
Author(s):  
Abo . Zahra A.I ◽  
M.K. Abd El- Wahab ◽  
M.A. Tawfik

The target of the biomass co-pyrolysis is improvingthe heating value of the produced bio-products of a certain type of feedstock, besides disposal of more than one residue in the same time. Thus, this work aims to operate a local fabricated fixed-bed pyrolyzer to improve the pyrolytic gas yield produced by the ground pieces of three biomass residues namely Mango trees Pruning Logs (MPL), Sugarcane bagasse (SB) and Rice straw (RS) using an affordable slow pyrolysis technique. This work was carried out under slow pyrolysis conditions represented in final pyrolysis temperature of 400 °C, vapor residence time of 4 min, heating rate of 0.01-1 °C/s in full absence of oxygen. The pyrolytic gas production was assessed under different feedstock mixing ratios of (1:2:1), (1:1:2) and (2:1:1) as ratio of (RS: SB: MPL), particle lengths of 1-5, 10-15 and 20-25 mm, with and without sandy bed at the bottom of pyrolysis chamber as a fluidized bed. The obtained results showed that, using the fluidized fixed-bed pyrolyzer under slow co-pyrolysis conditions gave the optimum results where in, the pyrolytic gas concentration, gas yield, higher heating value of pyrolytic gasand energy conversion efficiency were 55%, 1.09 Nm3 /kg, 14.97 MJ/Nm3 and 85.43%, respectively, and 53.7%, 1.08 Nm3 /kg, 13.75 MJ/Nm3 ,77.71% in case of using the pyrolyzer without fluidized bed under the same operating conditions. So, the pyrolyzer with fluidized bed achieves an increment in the higher heating value and energy conversion efficiency by about 8.15% and 9.03%, respectivly over the pyrolyzer without fluidized bed.Furthermore, the cost per energy unit of pyrolytic gas produced by the fluidized bed pyrolyzer is lower than the common two fossil gaseous fuels of natural gas and LPG costs by about 28.57% and 80%, respectively.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Vivian Suzano Medeiros ◽  
Alan Conci Kubrusly ◽  
Raphael Lydia Bertoche ◽  
Miguel Andrade Freitas ◽  
Claudio Camerini ◽  
...  

Purpose The inspection of flexible risers is a critical activity to ensure continuous productivity and safety in oil and gas production. The purpose of this paper is to present the design and development of a novel automatic underwater tool for riser inspection that fits the most commonly used riser diameters and significantly improves inspection quality and reduces its operating costs. Design/methodology/approach The mechanical and electronic design of the inspection system is discussed, as well as its embedded sensors and control system. The tool is equipped with a suspension system that is able to adapt to the riser diameter and negotiate obstacles on the pipe wall. Numerical simulations were carried out to analyze the mechanical design, and a hardware-in-the-loop simulation was developed for tuning the control system. Further, experimental results are presented and discussed. Findings Experimental tests in laboratory tanks and shallow seawater have confirmed the effectiveness of the tool for detailed real-time inspection of underwater pipelines. Practical implications The use of the proposed tool will potentially reduce the time and costs for riser inspection, currently performed by divers or high-cost ROVs. Originality/value The authors present a reliable tool able to perform automatic inspections up to 250 m deep in less than 30 min, equipped with a high-definition visual inspection system, composed of full-HD cameras and lasers and a suspension mechanism that can negotiate sharp obstacles in the pipe wall up to 25 mm high. The tool uses a comprehensive control system that autonomously performs a full inspection, collecting sensors data and returning safely to the surface. Its robust design can be used as basis for several other nondestructive techniques, such as ultrasound and X-ray.


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