Polymer blends with ordered distribution of conductive filler

This review highlight approaches to the formation of an ordered distribution of conductive filler in polymer blends. This distribution leads to a significant decrease of the percolation threshold in the polymer mixture, i.e. to a decrease in the critical concentration of the filler, at which the transition of the system from a non-conductive to a conductive state occurs. This improves the mechanical properties of the composition and its processability. It is shown that the ordered structure of the filler is formed in the polymer blend upon mixing the components in the melt under the action of three factors - thermodynamic (the ratio between the values of the interfacial tension of the filler-polymer A and filler-polymer B, as well as between polymers A and B), kinetic (the ratio between viscosities of polymer components A and B) and technological (the intensity and temperature of processing, as well as the order of introduction of a filler into a heterogeneous polymer matrix, which can enhance or suppress the effect of thermodynamic or kinetic factors). On the example of the works performed by the author on mixtures of thermoplastics filled with electrically conductive carbon fillers such as carbon black and carbon nanotubes, as well as a metal filler - dispersed iron, with the involvement of literature data on filled polymer blends, the influence of each of the factors on the formation of an ordered structure of the conducting phase in polymer blends is shown.

ELASTİK MODÜL YAKLAŞIMI İLE SES HIZLARININ HESAPLANARAK TUNGSTENİN AKUSTİK EMPEDANS ÜZERİNDEKİ ETKİLERİNİN ARAŞTIRILMASI

Some metal filler powders, such as tungsten, are available as support materials in the bodies of ultrasonic transducers. The backing materials consist of two types of epoxy material, mainly hardener and adhesive, and filler powders. One of the reasons why these filler powders are incorporated into epoxy materials is the desire to achieve high acoustic impedance in ultrasonic probes. In this context, samples with different epoxy mixing ratios of tungsten added in amounts of 1, 2, 5 and 10 grams were prepared for the measurement, and the sound velocities used in the calculation of acoustic impedance were calculated over elastic modulus and densities measured by mechanical method. Thus, the effects of tungsten used in the support material in the probes of ultrasound devices were investigated. As a result, the increasing effect of tungsten on acoustic impedance was also determined with the calculations made by mechanical method.

SILICON-CONTAINING OLIGOMERIC AZOINITIATORS IN THE SYNTHESIS OF BLOCK COPOLYMERS

A solvothermal synthetic pathway and functional polymer styabilizers was used for synthesis of fine silver structures of different architecture. Using polyvinylpyrrolidone as a stabilizer silver micronized wires with a diameter of 3,8–4,2 μm and aspect ratio of up to 30 were prepared. XRD technique was applied for qualitative determination of silver metal structures. New thermoresponse composite hydrogels with a structure of semi-IPNs were prepared from cross-linked polyvinyl alcohol, linear highly hydrophilic poly(2-ethyl-2-oxazoline) (PEtOx) and as-synthesized silver micro-sized wires. Effect of a structure and a composition of the polymer matrix, and inorganic anisotropic filler on structure arrangement of composite hydrogels were evaluated by DMA studies. A presence of linear hydrophilic PEtOx and anisotropic metal filler in PVA matrix reduces storage modulus Е’ from 275 to 222–230 MPa and increases loss modulus Е” up to 45,5 MPa at room temperature measurements that partially initiated by poor structuration ability of the composites under high solvation level of polymer matrices. Increasing temperature leads to redistribution of hydrogen bonds network and hybridization of PVA nad PEtOx macrochains and enhances energy dissipation ability of unfilled hydrogel. A filler due to conjugation with amine-functionalized PEtOx chains and its localization closed to a surface of metal supresses polymer-polymer interactions and elasticity parameters of composite matrix drops down. As a result, diffusion and permeability coefficients of composite hydrogels reaches 1,06–1,52·10–9 cm2/s and 0,83–1,09·10-9 g/(cm·s), respectively, that higher in comparison with cross-linked PVA matrices. A presence of hydrogen bonds of different energy in hydrogels provides an appearance of multiple relaxation transitions due to different macrochain mobility in a bulk of polymer matrix. Differences of temperature interval of LCTS for hydrogels were found from analysis Е”(T)/dT (62–70 °С) and Δχ(T)/dT (67–70 °С) dependencies are interrelated with kinetic pecularities of diffusion processes that are able to suppress a phase separation at the temperatures closed to LCTS. Phase inversion processes for hydrogel containing 5 % of PEtOx at LCTS are accompanied by desorption of 32–73 % of sorbate. Moreover, thermoresponsive properties of the hydrogels filled with metallic silver wires are higher than that of the unfilled semi-IPNs.

Investigation of the properties of nickel-filled copolymers of polyvinylpyrrolidone and hydrogel materials based on them

The properties of nickel-filled copolymers of polyvinylpyrrolidone with 2-hydroxyethylmethacrylate and hydrogel materials based on them, obtained by the method of polymerization with simultaneous reduction of metal ions have been investigated. The influence of polymer-monomer composition formulation, content of metal-filler and conditions of Ni2+ reduction reaction on physico-mechanical, sorption, electrical and magnetic characteristics of obtained materials has been established. It has been found that Ni(0) particles in the composites’ structure on the basis of polyvinylpyrrolidone with 2-hydroxyethylmethacrylate copolymers demonstrate catalytic activity, particularly, in the hydrolysis process of sodium borohydride.

Aluminum-Filled Amorphous-PET, a Composite Showing Simultaneous Increase in Modulus and Impact Resistance

Metal-plastic composites have the potential to combine enhanced electrical and thermal conductivity with a lower density than a pure metal. The drawback has often been brittleness and low impact resistance caused by weak adhesion between the metal filler and the plastic. Based on our observation that aluminum foil sticks very strongly to poly(ethylene terephthalate) (PET) if it is used as a backing during compression moulding, this work set out to explore PET filled with a micro and a nano aluminum (Al) powder. In line with other composites using filler particles with low aspect-ratio, the tensile modulus increased somewhat with loading. However, unlike most particle composites, the strength did not decrease and most surprisingly, the Izod impact resistance increased, and in fact more than doubled with certain compositions. Thus, the Al particles acted as a toughening agent without decreasing the modulus and strength. This would be the first case where addition of a metal powder to a plastic increased the modulus and impact resistance simultaneously. The Al particles also acted as nucleating agents but it was not sufficient to make PET crystallize as fast as the injection moulding polyester, poly(butylene terephthalate) (PBT).

In situ scanning electron microscopy observations of filler material transport in branched carbon microtubes by Joule heating

Y-branched or side-by-side-branched carbon microtubes with metal filler material were fabricated, and material transport in the branched microtubes with Joule heating was investigated using in situ scanning electron microscopy with micro-electrode probes. When a voltage and electric current were applied, the material enclosed in the microtubes moved from its original position. The movement was not related to the direction of the electric current; therefore, it is concluded that the movement was not due to electromigration, but rather a temperature gradient, volume expansion and increased vapor pressure by Joule heating. In Y-branched microtubes, a part of the metal filler material moved from one branch to another branch, which would be useful for microfluidic flow switching. A cylindrical filler material was also observed to be expelled from a branch while its shape was maintained, and this phenomenon is presumably caused by vaporization-induced high pressure and could find application in micro-mechanical manipulators such as punching needles. In side-by-side-branched carbon microtubes, Joule heating caused thermal volume expansion to fill the spaces in the branches that were initially empty. The microtubes then reverted to a state almost identical to the initial state with empty spaces when the electric current was turned off. These results suggest that thermal volume expansion could be employed for flow switching.

Embedded Enzyme Nanoclusters Depolymerize Polyesters via Chain-End Mediated Processive Degradation

Many bioactive elements, long perceived as non-viable for material development, are now emerging as viable building blocks to encode material lifecycle and to ensure our harmonious existence with nature. Yet, there is a significant knowledge gap on how bio-elements interface with synthetic counterparts and function outside of their native environments. Here, we show that when enzymes are dispersed as nanoclusters confined within macromolecular matrices, their reaction kinetics, pathway, and substrate selectivity can be modulated to achieve programmable polymer degradation down to repolymerizable small molecules. Specifically, when enzyme nanoclusters are dispersed in trace amount (~0.02 wt%) in polyesters, i.e. poly(caprolactone) (PCL) and poly(lactic acid) (PLA), chain-end mediated processive depolymerization can be realized, leading to scalable bioactive plastics for efficient sorting, such as recovery of precious metal filler from flexible electronics. Present studies demonstrate that when the enzyme is confined at dimensions similar to that of polymer chains, their behaviors are governed by the polymer conformation, segmental dynamic and thermal history, highlighting the importance to consider bioactive plastics differently from solution enzymology.