Influence of Printing Technique and Printing Conditions on Prints Recycling Efficiency and Effluents Quality

The aim of this work was to determine the influence of the conventional offset printing technique and digital electrophotography printing with liquid toner (LEP) on some optical properties of recycled fibres. A series of LEP prints was made with the variation of the negative voltage of the developing drum (−200 V, −280 V, −350 V, and −430 V) after calibration of the machine and achieving standard densitometry values. Besides deinkability aspects, the quality of wastewater effluents after process of prints recycling was observed in order to make a conclusion regarding how different printing techniques, conditions in printing process, and different types of inks can affect the wastewater effluents. Results of image analysis showed that by increasing the negative voltage of developing drum in LEP printing technique, the formation of large ink particles on handsheet from recycled pulp increases. Depending on the size of the negative voltage of the developing drum, under the same experimental conditions, handsheets made from LEP recycled fibres have lower whiteness gain, brightness gain, and ΔERIC of handsheets compared to those made from the offset prints. In addition, a certain correlation was found between IEERIC (ink elimination), chemical oxygen demand (COD), and total organic carbon (TOC) of wastewater effluents after recycling of LEP prints and offset prints as well. Organic water pollution parameters (COD and TOC) showed higher values in wastewater after recycling of offset prints compared to recycling of LEP prints.

Evaluating effects of activated sludge and nanochitosan on physical and strength properties of recycled pulp

The present research aims to shed light on the effect of activated sludge (from a paper mill) and nanochitosan on the physical and strength properties of recycled pulp. Firstly, activated sludge was treated with 3% acetic acid for 30 min and then placed in a beaker for 90 min at 100 °C. Then, the ingredients were mixed and refined with recycled newsprint pulp in different proportions (0, 5, 10, and 15%). Finally, 2% nanochitosan was optionally added. Test specimens were prepared according to TAPPI standards with a basis weight of 120 g/m2, and their physical (water absorption) and strength (tear strength, tensile strength, burst strength, and ring crush test) properties were measured and compared. The results showed that with the increase of untreated activated sludge in recycled paper pulp, the indicators of tear resistance, ring crush test, and burst strength decreased and water absorption increased. Strength properties increased and water adsorption decreased when adding activated sludge treated with 3% acetic acid. Through the addition of nanochitosan to activated sludge treated with acetic acid, a significant increase in strength properties and a decrease in water absorption were observed.

Strengthening Regenerated Cellulose Fibers Sourced from Recycled Cotton T-Shirt Using Glucaric Acid for Antiplasticization

The recycling of cellulose from cotton textiles would minimize the use of virgin crop fibers, but recycled polymers are generally inferior in mechanical performance to those made from virgin resins. This challenge prompted the investigation of biobased additives that were capable of improving the mechanical properties of fibers by means of antiplasticizing additives. In this study, regenerated cellulose (RC) fibers were spun from cellulose found in cotton T-shirts, and fibers were mechanically strengthened with glucaric acid (GA), a nontoxic product of fermentation. The recycled pulp was activated using aqueous sodium hydroxide and then followed by acid neutralization, prior to the direct dissolution in lithium chloride/N,N-dimethylacetamide (LiCl/DMAc) at 3 wt.% cellulose. At 10% (w/w) GA, the tensile modulus and strength of regenerated cellulose from recycled cotton fibers increased five-fold in contrast to neat fibers without GA. The highest modulus and tenacity values of 664 cN/dtex and of 9.7 cN/dtex were reported for RC fibers containing GA.

Co-ground mineral/microfibrillated cellulose composite materials: Recycled fibers, engineered minerals, and new product forms

When pulp and minerals are co-processed in suspension, the mineral acts as a grinding aid, allowing cost-effective production of mineral/microfibrillated cellulose (MFC) composite materials. This processing uses robust milling equipment and is practiced at industrial scale. The resulting products can be used in many applications, including as wet- and dry-strength aids in paper and board production. Previously, we have reported that use of these MFC composite materials in fiber-based applications allow generally improved wet and dry mechanical properties with concomitant opportunities for cost savings, property improvements, or grade developments. Mineral/MFC composites made with recycled pulp feedstocks were shown to offer at least equivalent strength aid performance to composites made using virgin fibers. Selection of mineral and fiber allows preparation of mineral/MFC composites with a range of properties. For example, the viscosity of such formulations was shown to be controlled by the shape factor of the mineral chosen, effective barrier formulations were prepared, and mineral/MFC composites with graphite as the mineral were prepared. High-solids mineral/MFC composites were prepared at 75% total solids (37% fibril solids). When resuspended and used for papermaking, these high-solids products gave equivalent performance to never-dried controls.

Reinforcement potential of modified nanofibrillated cellulose in recycled paper production

The influence of nanofibrillated cellulose (NFC) was investigated as a reinforcing agent to improve strength properties of papersheets fabricated from recycled pulp fibers of mixtures of old newspapers, old magazines, and old corrugated cardboards. To determine the effects of the NFC on the mechanical and physical properties of the recycled pulp papers, cellulose nanofibrils (NFC) were isolated from wheat straw, pretreated chemically and enzymatically (NFC-OX), and then added to the bulk suspensions of papermaking pulp slurries at various percentages. The electrokinetic and drainage properties of the pulps and the mechanical and physical properties of the papersheets were analyzed and compared. As expected, the addition of NFC/NFC-OX significantly increased the strength properties of papers. Papers containing 4% of NFC-OX (periodate pretreated) presented higher increases in tensile index (43%) and burst index (59.3%) than other papers. However, a high addition of NFC/NFC-OX increased the water retention, which is undesirable for papermaking. Hence, with optimum selection of NFC/NFC-OX and process conditions, higher mechanical properties could be acquired without increasing drainage rate. Compared to the other pretreated NFC/NFC-OX types, sodium-periodate-oxidized NFC-OX samples significantly increased the mechanical properties of the papers fabricated from the recycled pulps.