Effect of Cold Rolling on the Microstructure and Mechanical Behaviors of High-Nitrogen and Low-Nickel Alloy

The effects of different cold rolling deformations on the microstructure and mechanical properties of high nitrogen and low nickel alloys were investigated. The microstructure of high nitrogen alloys with different rolling deformations were characterized by EBSD and TEM. The tensile mechanical properties of the high nitrogen alloys at room temperature were tested. The results showed that the microstructure of the cold rolled high nitrogen alloy with deformation of 0% to 70% shows a twinning process. The twin thickness of the high nitrogen alloy without deformation is micron degree. When the rolling deformation is over 50%, the average thickness of the deformation twin is 23nm. When the rolling deformation increases to 70%, the average thickness of the twin is 14nm. When the rolling deformation increases from 0% to 70%, the cold rolled high nitrogen alloy exhibits high strength (1001-2236 MPa) and excellent plasticity (5.9%-64.1%). It is beneficial to have a good combination of strength and plasticity after rolling deformation.

Extreme mechanical anisotropy in diamond with preferentially oriented nanotwin bundles

Mechanical properties of covalent materials can be greatly enhanced with strategy of nanostructuring. For example, the nanotwinned diamond with an isotropic microstructure of interweaved nanotwins and interlocked nanograins shows unprecedented isotropic mechanical properties. How the anisotropic microstructure would impact on the mechanical properties of diamond has not been fully investigated. Here, we report the synthesis of diamond from superaligned multiwalled carbon nanotube films under high pressure and high temperature. Structural characterization reveals preferentially oriented diamond nanotwin bundles with an average twin thickness of ca. 2.9 nm, inherited from the directional nanotubes. This diamond exhibits extreme mechanical anisotropy correlated with its microstructure (e.g., the average Knoop hardness values measured with the major axis of the indenter perpendicular and parallel to nanotwin bundles are 233 ± 8 and 129 ± 9 GPa, respectively). Molecular dynamics simulation reveals that, in the direction perpendicular to the nanotwin bundles, the dense twin boundaries significantly hinder the motion of dislocations under indentation, while such a resistance is much weaker in the direction along the nanotwin bundles. Current work verifies the hardening effect in diamond via nanostructuring. In addition, the mechanical properties can be further tuned (anisotropy) with microstructure design and modification.

Ultrastrong nanotwinned pure nickel with extremely fine twin thickness

The strength of nanocrystalline and nanotwinned metals stops increasing or even starts decreasing when their grain size or twin thickness is below a critical size—a phenomenon known as Hall-Petch breakdown—which hinders the attainment of ultrahigh strength. Here, we report continuous strengthening in nanotwinned pure Ni with twin thicknesses ranging from 81.0 to 2.9 nm. An unprecedented strength of 4.0 GPa was achieved at extremely fine twin thickness of 2.9 nm, which is about 12 times stronger than that of conventional coarse-grained nickel. This ultrahigh strength arises from the excellent stability of twin boundaries and their strong impedance to dislocation motion. In particular, we find that secondary nanotwins are activated to sustain plastic deformation, which also contribute to the high strength. These results not only advance the understanding of the strengthening mechanisms in nanotwinned metals but also offer an alternative pathway to develop engineering materials with ultrahigh strength.

Statistical Analysis of Grain-Scale Effects of Twinning Deformation for Magnesium Alloys under Cyclic Strain Loading

To reveal the relationship between grain size and twinning deformation of magnesium alloys under cyclic strain, this study carried out a group of strain-controlled low-cycle fatigue experiments and statistical analysis of microstructures. Experimental results show that the shape of the hysteresis loop exhibits significant asymmetry at different strain amplitudes, and the accumulation of residual twins plays an important role in subsequent cyclic deformation. For the different strain amplitudes, the statistical distribution of the grain size of magnesium alloy approximately follows the Weibull probability function distribution, while the statistical distribution of twin thickness is closer to that of Gaussian probability function. The twin nucleation number (TNN) increases with the increase of grain size, but there is no obvious function relationship between twin thickness and grain size. Twin volume fraction (TVF) increases with the increase of grain size, which is mainly due to the increase of TNN. This work can provide experimental evidence for a more accurate description of the twinning deformation mechanism.

Continuous strengthening in nanotwinned diamond

Strengths of nanograined (ng) and nanotwinned (nt) metals increase with decreasing grain size and twin thickness, respectively, until reaching a critical value, below which strength decreases. This behavior is known as the reverse Hall–Petch effect (RHPE), which has also been observed in nanograined cubic boron nitride (cBN) and diamond. Surprisingly, however, hardness of nt-cBN and nt-diamond increases continuously with decreasing twin thickness down to several nanometers, suggesting the absence of RHPE in these covalent materials. The mechanism responsible for such a behavior remains controversial. Here we investigate the strengthening mechanisms in ng- and nt-diamond using molecular dynamics and first-principles calculations. For ng-diamond, the competition between shuffle-set dislocation (SSD) and grain boundary atom motions gives rise to RHPE. For nt-diamond, SSDs remain dominant but their slips along twin boundaries energetically show no advantage over those along other slip planes. Twin domains are locked and mechanically stable, resisting SSD propagation and inhibiting RHPE. These findings provide new insights into the hardening mechanism of nanotwinned covalent materials.

Dislocation behaviors in nanotwinned diamond

Experimental results (Huang et al.) indicated that nanotwinned diamond (nt-diamond) has unprecedented hardness, whose physical mechanism has remained elusive. In this report, we categorize interaction modes between dislocations and twin planes in nt-diamond and calculate the associated reaction heat, activation energies, and barrier strength using molecular dynamics. On the basis of the Sachs model, twin thickness dependence of nt-diamond hardness is evaluated, which is in good agreement with the experimental data. We show that two factors contribute to the unusually high hardness of nt-diamond: high lattice frictional stress by the nature of carbon bonding in diamond and high athermal stress due to the Hall-Petch effect. Both factors stem from the low activation volumes and high activation energy for dislocation nucleation and propagation in diamond twin planes. This work provides new insights into hardening mechanisms in nt-diamond and will be helpful for developing new superhard materials in the future.