Coupling Mechanism and Optimization of THT Assembly Process Parameters Based on Flexible Soldering Robot Platform

Author(s):  
Tao Yu ◽  
Jikong Wang ◽  
Kehong Zhou ◽  
Junfeng Sun ◽  
Gengshe Yang ◽  
...  
Author(s):  
Krishna Sailaja A ◽  
Amareshwar P

In order to see the functionality and toxicity of nanoparticles in various food and drug applications, it is important to establish procedures to prepare nanoparticles of a controlled size. Desolvation is a thermodynamically driven self-assembly process for polymeric materials. In this study, we prepared BSA nanoparticles using the desolvation technique using acetone as desolvating agent. Acetone was added intermittently into 1% BSA solution at different pH under stirring at 700 rpm. Amount of acetone added, intermittent timeline of acetone addition, and pH of solution were considered as process parameters to be optimized. The effect of the process parameters on size of the nanoparticles was studied. The results indicated that the size control of BSA nanoparticles was achieved by adding acetone intermittently. The standard deviation of average size of BSA nanoparticles at each preparation condition was minimized by adding acetone intermittently. The intermittent addition in polymeric aqueous solution can be useful for size control for food or drug applications.  


2019 ◽  
Vol 969 ◽  
pp. 552-557
Author(s):  
Kuntal Maji

Fabricating three dimensional shaped surfaces from flat sheet metals by laser forming, both out-of-plane and in-plane deformations are required. This article presents the modeling of coupling mechanism activated laser forming of sheet metals based on experimental data for prediction and optimization of bending and thickening deformations. Experiments were performed based on a central composite design of experiments on coupling mechanism based laser metal forming process considering the input process parameters like laser power, scan speed and spot diameter, bending and thickening were taken as the outputs. Neural network and neuro-fuzzy system-based models were developed to carry out both forward and inverse modeling of the laser metal forming process under the coupling mechanism. Multi-objective optimization based on the non-dominated sorting genetic algorithm was used to obtain multiple optimal solutions to achieve different amounts of out-of-plane and in-plane deformations. The proposed method could guide for a suitable selection of the process parameters to produce three-dimensional shapes utilizing coupling mechanism-based laser forming using multiple laser line heating.


2014 ◽  
Vol 575 ◽  
pp. 848-853
Author(s):  
Kai Zhang ◽  
Guo Xi Li ◽  
Jing Zhong Gong ◽  
Bao Zhong Wu ◽  
Meng Zhang ◽  
...  

Due to lack of considering the non-geometric process parameters during assembly process planning, it is difficult to control the production cycle, cost, quality, reliability, stability and consistency of high-performance mechanical systems. To change this situation, a prototype software is developed by taking into account the non-geometric process parameters. Based on the alignment information, this paper concentrates on the data modeling of the system. With the system, the manufacturing process can achieve the assembly materials management, assembly process planning, alignment process monitoring, alignment data collection and statistical analysis. After analyzing the process data, design parameters will be refined and assembly performance will be optimized.


Author(s):  
Ying Zhan ◽  
Austin Fergusson ◽  
Lacey R. McNally ◽  
Richey M. Davis ◽  
Bahareh Behkam

Bacteria-mediated drug delivery systems comprising nanotherapeutics conjugated onto bacteria synergistically augment the efficacy of both therapeutic modalities in cancer therapy. Nanocarriers preserve therapeutics’ bioavailability and reduce systemic toxicity, while bacteria selectively colonize the cancerous tissue, impart intrinsic and immune-mediated antitumor effects, and propel nanotherapeutics interstitially. The optimal bacteria-nanoparticle (NP) conjugates would carry the maximal NP load with minimal motility speed hindrance for effective interstitial distribution. Furthermore, a well-defined and repeatable NP attachment density distribution is crucial to determining these biohybrid systems’ efficacious dosage and robust performance. Herein, we utilized our Nanoscale Bacteria-Enabled Autonomous Delivery System (NanoBEADS) platform to investigate the effects of assembly process parameters of mixing method, volume, and duration on NP attachment density and repeatability. We also evaluated the effect of linkage chemistry and NP size on NP attachment density, viability, growth rate, and motility of NanoBEADS. We show that the linkage chemistry impacts NP attachment density while the self-assembly process parameters affect the repeatability and, to a lesser extent, attachment density. Lastly, the attachment density affects NanoBEADS’ growth rate and motility in an NP size-dependent manner. These findings will contribute to the development of scalable and repeatable bacteria-nanoparticle biohybrids for applications in drug delivery and beyond. Corresponding author(s) Email:  [email protected]  


2016 ◽  
Vol 36 (4) ◽  
pp. 405-411 ◽  
Author(s):  
Chao Shao ◽  
Xin Ye ◽  
Zhijing Zhang ◽  
Dengyu Zhou ◽  
Yuhong Liu

Purpose Micro ultra-thin tubes have important implications in aerospace, nuclear energy and other fields. In microassembly process, these parts are characterized by following reasons: the small size can easily lead to damage when gripping, even for low intensity and the parts are mainly affected by the instability of light source, for vision-based systems, the visual information about ultra-thin tubes is difficult to gather and the contact state is hard to monitor. Design/methodology/approach The paper presents a new method to adjust the position deviations based on contact forces during microassembly processes. Specific research is such that the assembly model was established based both on mechanic calculation and numerical simulation; the assembly task was carried out on an in-house microassembly system with coaxial alignment function (MSCA), the contact statements were controlled based on force sensor feedback signals and the model of the relationship between contact force and assembly deviations was established. Through a comparative study, the results of experiment and simulation differ by less than 11 per cent, validating the accuracy and feasibility of the method. Findings The model of assembly force and position deviations of micro ultra-thin tubes based on MSCA has been built. Besides, the assembly force threshold, and the assembly process parameters have been obtained. Originality/value The assembly process parameters obtained from experiments can be applied in the precision assembly and provide theoretical guidance and technical support to the precision assembly of the multi-scale parts.


2017 ◽  
Vol 37 (2) ◽  
pp. 249-259 ◽  
Author(s):  
Xin Li ◽  
Jianzhong Shang ◽  
Hong Zhu

Purpose This paper aims to consider a problem of assembly sensitivity in a multi-station assembly process. The authors focus on the assembly process of aircrafts, which includes cabins and inertial navigation system (INSs), and establish the assembly process state space model for their assembly sensitivity research. Design/methodology/approach To date, the process-related errors that cause large variations in key product characteristics remains one of the most critical research topics in assembly sensitivity analysis. This paper focuses on the unique challenges brought about by the multi-station system: a system-level model for characterizing the variation propagation in the entire process, and the necessity of describing the system response to variation inputs at both station-level and single fixture-level scales. State space representation is used to describe the propagation of variation in such a multi-station process, incorporating assembly process parameters such as fixture-locating layout at individual stations and station-to-station locating layout change. Findings Following the sensitivity analysis in control theory, a group of hierarchical sensitivity indices is defined and expressed in terms of the system matrices in the state space model, which are determined by the given assembly process parameters. Originality/value A case study of assembly sensitivity for a multi-station assembly process illustrates and validates the proposed methodology.


2007 ◽  
Vol 10-12 ◽  
pp. 672-676
Author(s):  
Feng Jiang ◽  
Jian Feng Li ◽  
Fang Yi Li

Design for assembly (DFA) has proved its success in manufacturing to face the market challenge. But the assembly process parameters were rarely concerned in the design for assembly. Aimed at this problem, an algorithm for design for automated assembly of circular parts was proposed. This algorithm can help designer to select the optimal process parameters, such as dimension tolerance of mating parts, location precision of assembly device and so on, subject to budgetary constraints. Finally a case is employed to explain the optimal course.


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