Evaluation of the precision in measuring high-speed process parameters on a film record

1980 ◽  
Vol 23 (6) ◽  
pp. 505-507
Author(s):  
N. A. Konovalov
2018 ◽  
Vol 26 ◽  
pp. 690-699 ◽  
Author(s):  
Guillaume Filliard ◽  
Mohamed El Mansori ◽  
Mathieu De Metz-Noblat ◽  
Christian Bremont ◽  
Anthony Reullier ◽  
...  

2015 ◽  
Vol 1111 ◽  
pp. 211-216
Author(s):  
Bogdan Florin Toma ◽  
Iulian Ionita ◽  
Diana Antonia Gheorghiu ◽  
Lucian Eva ◽  
Costică Bejinariu ◽  
...  

Influence of the process parameters and geometry of the spraying nozzle on the properties of titanium deposits obtained in wire arc spraying. Wire arc spraying is a process in which through minor modifications of the spray parameters, they can have a major impact on the coatings properties. In this paper there is presented a study on the influence of process parameters and fluid dynamics of the atomization gas on the properties of titanium deposits (14T - 99.9% Ti). For this there were used three different frontal spraying nozzles, having different geometries, and were varied the spraying gas pressure and the electrical current on three levels. There were evaluated the particles velocity, coating density, chemical composition and characteristic interface between deposition and substrate. Obviously, the high speed of the atomization gas determinate the improving of all properties, but in the same time increased the oxide content in the layer. However, the oxidation can be drastically reduced if the melting and atomization of the wire droplets is produced at the point of formation of the electric arc, and the spraying jet is designed to constrain the electric arc. The assessment of deposits adherence allowed the observation of process parameters that contribute to its improvement.


2018 ◽  
Author(s):  
Yi Shi ◽  
Jian Cao ◽  
Kornel F. Ehmann

Compared to the conventional single-point incremental forming (SPIF) processes, water jet incremental micro-forming (WJIMF) utilizes a high-speed and high-pressure water jet as a tool instead of a rigid round-tipped tool to fabricate thin shell micro objects. Thin foils were incrementally formed with micro-scale water jets on a specially designed testbed. In this paper, the effects on the water jet incremental micro-forming process with respect to several key process parameters, including water jet pressure, relative water jet diameter, sheet thickness, and feed rate, were experimentally studied using stainless steel foils. Experimental results indicate that feature geometry, especially depth, can be controlled by adjusting the processes parameters. The presented results and conclusions provide a foundation for future modeling work and the selection of process parameters to achieve high quality thin shell micro products.


2011 ◽  
Vol 284-286 ◽  
pp. 620-623
Author(s):  
Ming Hu ◽  
Jing Gao ◽  
Yun Long Zhang

The SiC/Cu electronic packaging composites with excellent performance were successfully prepared by the chemical plating copper on the surface of SiC powders and high-speed flame spraying technology. The results showed that the homogeneous dense coated layers can be obtained on the surface of SiC powder by optimizing process parameters. The volume fraction of SiC powders in the composites could significantly increase and figure was beyond 55vol% after spraying Copper. The SiC and Cu were the main phases in the spraying SiC/Cu electronic packaging composite, at the same time Cu2O can be tested as the trace phase. The interface combination properties of SiC/Cu in the hot-pressed samples can obviously improve. The thermal expansion coefficient and thermal conductivity of SiC/Cu electronic packaging composite basic can satisfy the requirements for electronic packaging materials.


Author(s):  
T. Frederking ◽  
R. Gadow

Abstract Total quality management requires definite process control as well as online diagnostics, if applied in industrial surface refinement by thermal spraying. A concept for integrated online diagnostics for the high velocity oxygen fuel (HVOF) flame spray process is presented using Siemens S7-300 programmable logic controller and PC-based Siemens WinCC (Windows Control Center) visualization software. The standard functionality of the WinCC programming environment can be extended by C-scripts. The integrated database allows to protocol the relevant process parameters periodically for total quality assurance. Also particle flux imaging software tools can be implemented to adjust online process parameters and for process diagnostic purposes. The Siemens bus system hierarchy thereby provides high speed communication skills for field bus level data exchange and for supervising system components, e.g. CCD-cameras. The interconnection between S7-300 PLC, 6-axis-robot and a novel WinCC software tool enables definite automatic changes of recipes during the coating process to generate functionally graded coatings.


2019 ◽  
Vol 130 ◽  
pp. 01031 ◽  
Author(s):  
The Jaya Suteja ◽  
Yon Haryono ◽  
Andri Harianto ◽  
Esti Rinawiyanti

Polyacetal is commonly used as bushing material because of its low coefficient of friction and self lubricant characteristics. The polyacetal is machined by using boring process to produce bushing in certain surface roughness. The objectives of this research are to optimize three independent parameters (depth of cut, feed rate and principal cutting edge angle) of boring process of polyacetal using high speed steel tool to achieve the highest material removal rate and the required surface roughness. Response Surface Methodology is used to investigate the influence of the parameters and optimize the boring process. The research shows that the influence of the boring process parameters on polyacetal is similar compared to on metal. The result reveals that the optimum result is achieved by applying the value of depth of cut, feed rate, and principal cutting edge angle is 2.9 × 10–3 m, 0.229 mm rev–1, and 99.1° respectively. By applying these values, the maximum material rate removal achieved in this research is 1263.4 mm3 s–1 and the surface roughness achieved is 1.57 × 10–6 m.


2010 ◽  
Vol 458 ◽  
pp. 331-336
Author(s):  
Wei Min Gan ◽  
Xi Lian Xie ◽  
Bo Xu ◽  
W.B. Huang

For hard machining metal materials with high rigidity,high strength or high toughness, the method of electrochemical mechanical complex machining is proposed. A NC high-speed machine tool for carving and milling is transformed into a NC electrochemical mechanical complex machine tool in which complex tool-electrodes, particular tool holders, a new rotary table, a protective flume for electrolyte and pipelines are made and assembled, so that machine tool can achieve a series of machining, such as milling, drilling, grinding and polishing by utilizing complex tool-electrode motion generated by NC. For 304 stainless steel orthogonal experiment is carried out, and five principal process parameters that are spindle rev, feed speed, voltage, pressure of electrolyte and depth of cut, are investigating in the method of NC Electrochemical Mechanical complex machining. The optimization process parameters are obtained.


Author(s):  
M. Barletta ◽  
V. Tagliaferri ◽  
F. Trovalusci ◽  
F. Veniali ◽  
A. Gisario

In this paper, the mechanisms of material removal during the fluidized bed machining (FBM) of polymeric substrates are analyzed. Cylindrical components composed of polyvinyl chloride (PVC) were exposed to the impact of abrasives while rotating at high speed within a fluidization column. The interaction between the Al2O3 abrasive media and the PVC surfaces was studied to identify the effect of the main process parameters, such as the machining time, the abrasive mesh size, and the rotational speed. The change in the surface morphology as a function of the process parameters was evaluated using field emission gun—scanning electron microscopy (FEG-SEM) and contact gauge profilometry. An improvement in the finishing of the processed surfaces was achieved, and the related mechanisms were identified. The roles of the impact speed and the contact conditions between the abrading particles and the substrate were also investigated.


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