Application of thermal methods in raw material control and during the production process

Author(s):  
S. Starck
2018 ◽  
Vol 1 (01) ◽  
pp. 41
Author(s):  
Wartoyo Hadi

The purpose of the implementation of this research is to find the effectiveness of supplies raw materials, the method of analysis data used in the square is the smallest trend for planning raw materials and controling supplies use method of economic order quantity (EOQ) analyze reorder point. Analysis reorder point and safety stock. And analyzes efficiency cost of raw materials. Forecasting raw materials years 20x7 according to the smallest trend, cloth and dakron happened the difference is greater than of the target needed (according to a company); controling supplies raw materials with the methods eoq in 20x7 more effective than reservations raw materials cloth and dakron and more efficient than cost raw materials. The company should review the policy of forecasting raw material supplies that had been undertaken and make planning supplies the raw material that more accurate using the firm’s historical data and not only targeting the output production next year, so that machines production can be optimized. Considering the use of control supplies with the methods economic order quantity to companies, so this analysis can determine material reservations, supplies safety, maximum supplies to avoid the risk of running out of raw materials, because the companies often happened less dressed up a result of reservations that time is inaccurate, the lack of safety stock and the deferred the delivery of goods which often disturb the production process, by this method can prevent these things, so that the production process can run smoothly and minimize the cost of raw materials supplies.


Author(s):  
Y. M. Paz ◽  
R. M. Holanda ◽  
S. G. El-Deir

As frações granulométricas do solo são consideradas recursos naturais não renováveis, devido a escala de tempo necessária para sua formação. A argila possui elevada disponibilidade na natureza, e por isso seu uso ainda é indiscriminado. É a matéria-prima principal para as indústrias de cerâmica vermelha pulverizadas em todo o território brasileiro. O objetivo do trabalho foi realizar uma discussão acerca do recurso natural não renovável argila e seu uso no processo produtivo da Indústria de cerâmica vermelha. Este foi desenvolvido através de pesquisa bibliográfica, e estudo de caso com realização de visitas técnicas a uma indústria de cerâmica vermelha localizada no município de Paudalho no estado de Pernambuco. No ano de 2013 a Indústria X adquiriu para estoque e consumo 70.161 toneladas, para uma produção de 35.806.268 blocos de cerâmica. De todo o quantitativo produzido houve uma perda de 7,5%, que reflete em 4.768 toneladas de argila e num prejuízo aproximado de R$ 845.835,52. Através do trabalho realizado percebe-se que há uma necessidade de planejamento da exploração e uso dos recursos naturais não renováveis, pois estes podem se tornar escassos e inviabilizar determinados processos produtivos. Isso pode acarretar em conflitos sociais e econômicos, pela valoração dos recursos e diminuição de disponibilidade para uso, ocasionando redução dos lucros por parte dos empresários e por consequência diminuição na oferta de empregos.Use of clay in the production process of the Red Ceramics: A case study in the city of Paudalho, Pernambuco Abstract: The fractions of soil are considered non-renewable natural resources, because the time scale required for its formation. Clay has high availability in nature, and therefore its use is still indiscriminate. It is the main raw material for the manufacture of red ceramic sprayed throughout the Brazilian territory. The objective was to conduct a discussion of non-renewable natural resource clay and its use in industry's production process of red ceramic. It was developed through literature review and case study of technical a red ceramic industry in the municipality of Paudalho in Pernambuco state visits. In 2013 the X Industry acquired for stock and consumption 70,161 tons, for a production of 35,806,268 ceramic blocks. The entire quantity produced there was a loss of 7.5%, which reflects in 4,768 tons of clay and an approximate loss of R $ 845,835.52. Through work is noticed that there is a need for planning of exploration and use of non-renewable natural resources, as they may become scarce and derail certain production processes. This can lead to social and economic conflicts, the valuation of resources and reduced availability for use, resulting in lower profits for entrepreneurs and consequently decrease in the supply of jobs.


2018 ◽  
Vol 20 (1) ◽  
pp. 40-47
Author(s):  
Abdul Rahim Matondang ◽  
Widodo Widodo

Production system take an important role in industries, especially in manufacturing industries. This role determine the keys of successful company. Production process is an activity which produce finished product from raw material that involve machine, energy, and technique knowledge. Production process is real activity and can be seen by human being. The problems those always be faced in indutries management’s are the arrangement of production schedule, such lack of inventory or overstock once the settlement of production process isn’t on time. Production planning and control is activity to determine what product that will be produced, how many product that will be produced and how many labors needed in production processes. By using production planning and control’s method, those problems can be minimalized. Aggregate planning is one of production planning a.nd control’s method. By using this method, production planning could be done by using unit of replacement product so that the output of this planning isn’t declared in individual product. So, the output of aggregate planning isn’t planning in form of individual product but aggregate’s product. There are some strategies on aggregate planning such as pure strategy on aggregate planning and mixed strategy on aggregate planning. In this research, method of aggregate planning that used is optimization approach by linier rule. This method used to make long term planning and middle term planning. Long term planning consists of product forecasting and aggregate planning. The middle term planning consist of master production schedule and rough cut capacity planning. The result of this research is capacity needed and capacity available to determine which work center is drum and which isn’t. Conclusion of this research that capacity of each work center in perioad january to december 2018 is non drum. This indicate the good scheduling in capacity planning.


2014 ◽  
Vol 53 (4II) ◽  
pp. 461-476 ◽  
Author(s):  
Muhammad Shakeel ◽  
M. Mazhar Iqbal ◽  
M.. Tariq Majeed

Acute shortage of energy sources in developing countries in general and South Asian countries in particular has shown that energy has become a binding input for any production process. Nowadays operation of heavy machinery and electrical equipment, and transportation of raw material and final products from their place of origination to their destination require heavy consumption of energy in one form or the other. Therefore, energy consumption that was previously ignored in the production function of a firm and an economy is now considered a vital input in production process. It affects GDP directly as by increasing energy consumption; more output can be produced with given stock of capital and labor force in a country. Also uninterrupted availability of energy at reasonable cost improves competiveness of home products in international markets and thus increases exports of home country a great deal. Resulting increase in net exports further adds to the GDP through multiplier effect


Author(s):  
ARIEF SETIAWAN ROSO ◽  
I KETUT SUAMBA ◽  
NI WAYAN PUTU ARTINI

The Added Value of Processed Red Ginger Product at UD. VisionBali Herbal Indonesia, DenpasarThis research aimed to determine the added value of red ginger as an herbal drink in one production process and to determine the level of profits earned by the company in the red ginger processing in one production process. Determination of the study area was done purposively and the analytical methods used was the method of added value calculation, i.e. the product value is deducted by the value of raw materials and other supporting materials.It can be concluded from the result of the research that the added value of the red ginger processing business obtained in one production process is Rp. 84.600,00/kg. The added value is obtained from the deduction of the value of the product/output of Rp. 175.000,00/kg with the cost of raw material (input prices) Rp. 25.000,00/kg and the contribution of the cost of other inputs of Rp. 65.400,00/kg. It was also found that the profits gained by the manufacturer from the processed red ginger into herbal drink in one production process was Rp. 200.954,06. The suggestion that can be given to the company is to put more attention in the details of its production costs so as not to result in a low ratio of added value and further to improve the marketing of the products, so that people are interested in re-use of herbal medicine that is free of chemical components.


2014 ◽  
Vol 937 ◽  
pp. 462-464 ◽  
Author(s):  
Wei You ◽  
Yan Mei Jiang ◽  
Qian Lin ◽  
Xiao Xia Yu ◽  
Peng Fei Li ◽  
...  

The blast furnace slag is an industrial solid waste in the production process, this paper deals with the blast furnace slag as products -- artificial jade cup handicraft lost wax casting process of high additional value of main raw material, firstly analyses the production process of chemical composition and artificial jade common blast furnace slag and natural jade, then the detailed design of the lost wax casting process of artificial jade cup, including manufacturing, shell mould manufacturing, dewaxing, baking, imitation jade material melting and casting. The lost wax casting method for producing artificial jade crafts complex products, the added value of products, so as to achieve a high added value utilization of blast furnace slag.


2013 ◽  
Vol 365-366 ◽  
pp. 1298-1301
Author(s):  
Zih Ping Ho ◽  
Yi En Wu ◽  
Jing Jung Chen

Production process design hybrid real processors opinions is vital important. Many production processes design did not consider processors needs, resulting in many failure products. Glutinous rice industries have their own particularity of production process. Glutinous rice product is a product which is a raw glutinous rice material hybrid from food processing. In Chinese, Japanese, Indian, Korean, etc. societies, glutinous rice products are an important rice product and staple food. Glutinous rice product processors have to face variable raw material (glutinous rice) costs, hence, if they know the trend of glutinous rice products and products diversity, then this would easily gain better profits when they produce these glutinous rice products. This research tries to build a better production processes through processors depth interview, aiming at glutinous rice processors for examples. In this study, a profit formula was constructed. Through in depth interview survey, there were 12 processors in Taiwan visited during 2012. It showed that health, convenience and tourism factors potentially obtained the most profits when processors produced these glutinous rice products. These raw distribution data sets of glutinous rice processors costs would be a foundation of production process design references.


2010 ◽  
Vol 102-104 ◽  
pp. 776-780 ◽  
Author(s):  
Xiu Lin Li ◽  
Jian Sha Lu ◽  
Guo Zhong Chai ◽  
Hong Tao Tang

To deal with problem of manufacturing system stability caused by uncertain factors in discrete production process, holon was introduced to manufacturing execution system (MES). A distributed manufacturing control architecture based on holon was established. This architecture using cooperation mechanism based stigmergy to realize agility, autonomy and intelligence of system control. Based on the architecture, holon driven agents to visit production elements, acquiring dynamic information of production process. Model design of production factors as order, resource, raw material, product and management factors as optimize, execution was described amply. Finally, workflow of this system was depicted with an example of uncertain order factor.


2000 ◽  
Vol 11 (1) ◽  
pp. 77-89 ◽  
Author(s):  
Isabelle C. Druc

This article presents a study of ceramic production in San Marcos Acteopan, a small village in the southern part of the state of Puebla, Mexico. Field observation and interviews with the families of two potters document the different steps of the ceramic production process. The approach is ethnographic and aims at better understanding ancient ceramic production. Special emphasis is given to raw material acquisition and paste preparation to provide comparative data for analysis of archaeological material and clay preparation strategies. This study adopts the perspective of ceramic ecology, which situates the information on ceramic production in environmental and socioeconomic contexts.


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