scholarly journals Production of ceramic construction materials as an environmental management solution for sulfidic mine tailings

2021 ◽  
Vol 3 (8) ◽  
Author(s):  
H. Paiva ◽  
F. Simões ◽  
H. Maljaee ◽  
J. Yliniemi ◽  
M. Illikainen ◽  
...  

AbstractMine tailings (MT) waste valorization in construction materials can be one possible solution because they may allow an alternative for some applications as an important contribution for a more circular economy. The aim of this work was to study the feasibility of using a sulfidic mine tailing in the production of building materials such as ceramic roof tiles. The introduction of 5, 10 and 20% MT in ceramic roof tiles promoted an improvement on the final properties of these materials. The use of 20%MT has decreased the firing temperature from 1150º to 1050 ºC, hence promoting energy savings and lower costs. Properties as density and water absorption were improved. Firing shrinkage, many times responsible for cracking, also decrease with the use of MT and, in this way, improve the production rate. The 20% MT ceramic formulation achieved the highest value of strength with lowest firing temperature. For the effects of sulphates' emission (SO2 and SO3 gases) upon firing, a solution was proposed involving their reaction with water and, through condensation, providing afterwards sulphuric acid as a process by-product. The use of high sulphide MT in ceramic roof tiles processing could be viewed as a potential safe waste management solution for these particular mine tailings.

Author(s):  
Georg Schiller ◽  
Karin Gruhler ◽  
Regine Ortlepp

AbstractCoefficient-based, bottom-up material flow analysis is a suitable tool to quantify inflows, outflows and stock dynamics of materials used by societies, and thus can deliver strategic knowledge needed to develop circular economy policies. Anthropogenic stocks and flows are mostly of bulk nonmetallic mineral materials related to the construction, operation and demolition of buildings and infrastructures. Consequently, it is important to be able to quantify circulating construction materials to help estimate the mass of secondary materials which can be recovered such as recycled aggregates (RA) for fresh concrete in new buildings. Yet as such bulk materials are high volume but of low unit value, they are generally produced and consumed within a region. Loops are thus bounded not only by qualitative and technical restrictions but also spatially to within regions. This paper presents a regionalized continuous MFA (C-MFA) approach taking account of these restrictions of local consumption, quality standards and technical limitations, illustrated using the example of Germany. Outflows and inflows of stocks are quantified at county level and generalized by regional type, considering demand and supply for recycled materials. Qualitative and technical potentials of recycling loops are operationalized by defining coefficients to reflect waste management technologies and engineering standards. Results show that 48% of outflows of concrete and bricks are suitable for high-quality recycling, while 52% of outflows do not fulfill the quality requirement and must be recovered or disposed of elsewhere. The achievable inflow to RA is limited by the building activity as well as the requirements of the construction industry, e.g. the RA fraction of fresh concrete must not exceed 32%. In addition, there exist spatial disparities in construction across the country. In Germany, such disparities mean that there will be a shortfall in RA of 6.3 Gt by the year 2020, while the technically available but unusable RA (due to a regional mismatch of potential supply and demand) will total 3.2 Gt. Comprehensive recycling strategies have to combine high-quality recycling with other lower-grade applications for secondary raw materials. Particularly in the case of building materials, essential constraints are not only technical but also local conditions of construction and demolition. These interrelations should be identified and integrated into a comprehensive system to manage the social metabolism of materials in support of circular economy policies.


Author(s):  
Giada La Scalia ◽  
Manfredi Saeli ◽  
Pier Paolo Miglietta ◽  
Rosa Micale

Abstract Purpose Spent coffee grounds (SCG) are biowastes extensively generated within the coffee supply chain. Nowadays, their disposal represents an increasing environmental concern due to its toxicity and organic nature. With the estimated increase of coffee production and consumption in the upcoming years, there is an imperative need to find a proper reverse option, along with a novel industrial application, which allows for the valorization of this coffee by-product within a circular economy perspective. This study aims at investigating a potential reuse of spent coffee grounds to produce novel construction materials to be used for sustainable buildings. Methods After having illustrated the forward flows within the coffee life cycle and the potential reverse flow options, an evaluation method based on multi-criteria analyses was elaborated to test not only the technical but also the environmental and economic performances of novel materials originating from the incorporation of SCG as an aggregate in natural hydraulic lime and geopolymer-based mortars. Moreover, we focus on the reuse of another waste streams— biomass fly ash—deriving from the paper-pulp industry, rarely investigated in both traditional construction applications and in geopolymer manufacture. The two (geopolymer- and lime-based) mortar typologies are here studied and compared as potential green material for applications in construction, with satisfying engineering performance and high insulation attitude, giving a new life to a common organic waste. Consequently, we compare eight formulations by means of multi-criteria approaches that are nowadays claimed as a useful and effective decision aiding support instrument to assess the development of new sustainable construction materials. They permit to consider simultaneously some controversial and often uncertain aspects like technological (as the usual scientific studies do), environmental, and economic (more difficult to easily approach and evaluate). For this purpose, in this paper, we have analyzed the performance of the novel bio-composite mortars using VIKOR and TOPSIS methods to rank a set of alternatives according to various evaluation criteria that often conflict one with each other. Results Results show that adding spent coffee grounds can efficiently improve the technical and sustainable performances of the novel mortars for different applications in the building sector. The presence of SCG increases water absorption and improves the insulation performance along with an environmental impact reduction. The considered technological properties are highly promising—such as the improvement in thermal insulation. In particular, even the addition of only 5% SCG leads to a significant reduction of the thermal conductivity and consequently to a greater insulating performance. Conclusions To date, most of the available literature on recycling SCG in construction materials do not consider mortar-based applications and, moreover, nor multi-criteria approaches. Therefore, our study proposes itself as an innovative track solution to food waste management lowering the employment of non-renewable natural resources and the costs associated to construction material production. At the same time, a novel and innovative way of such waste disposal is suggested, pursuing the sustainability and substantially reducing the environmental impact of construction and building materials. This study is a fundamental step in assessing the applicability of our designed and produced materials and its potentials to be produced at an industrial scale.


Author(s):  
Maria Letizia Ruello ◽  
Tiziano Bellezze ◽  
Valeria Corinaldesi ◽  
Jacopo Donnini ◽  
Anna Laura Eusebi ◽  
...  

Energies ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 8561
Author(s):  
Patrizia Ghisellini ◽  
Amos Ncube ◽  
Gianni D’Ambrosio ◽  
Renato Passaro ◽  
Sergio Ulgiati

In this study, our aim was to explore the potential energy savings obtainable from the recycling of 1 tonne of Construction and Demolition Waste (C&DW) generated in the Metropolitan City of Naples. The main fraction composing the functional unit are mixed C&DW, soil and stones, concrete, iron, steel and aluminium. The results evidence that the recycling option for the C&DW is better than landfilling as well as that the production of recycled aggregates is environmentally sustainable since the induced energy and environmental impacts are lower than the avoided energy and environmental impacts in the life cycle of recycled aggregates. This LCA study shows that the transition to the Circular Economy offers many opportunities for improving the energy and environmental performances of the construction sector in the life cycle of construction materials by means of internal recycling strategies (recycling C&DW into recycled aggregates, recycled steel, iron and aluminum) as well as external recycling by using input of other sectors (agri-food by-products) for the manufacturing of construction materials. In this way, the C&D sector also contributes to realizing the energy and bioeconomy transition by disentangling itself from fossil fuel dependence.


2020 ◽  
Vol 786 (11) ◽  
pp. 47-53
Author(s):  
A.V. DERBENEV ◽  
◽  
D.M. VADIVASOV ◽  

Environmental protection, climate change, and the protection of the planet’s biodiversity are becoming top priorities in modern society. Environmental agreements, while important and necessary, including for achieving sustainable development goals, impose additional restrictions on products and producers of these products. These restrictions can be used by countries to create barriers to the import of construction materials. Countries that have ratified environmental agreements may restrict the import of products that do not meet environmental requirements or criteria in one way or another. International environmental management tools are described, in particular environmental and climate declarations, which can serve as tools for solving the problem of possible restrictions and barriers in the export of construction materials produced in the Russian Federation.


2021 ◽  
Vol 13 (5) ◽  
pp. 2756
Author(s):  
Federica Vitale ◽  
Maurizio Nicolella

Because the production of aggregates for mortar and concrete is no longer sustainable, many attempts have been made to replace natural aggregates (NA) with recycled aggregates (RA) sourced from factories, recycling centers, and human activities such as construction and demolition works (C&D). This article reviews papers concerning mortars with fine RA from C&D debris, and from the by-products of the manufacturing and recycling processes of building materials. A four-step methodology based on searching, screening, clustering, and summarizing was proposed. The clustering variables were the type of aggregate, mix design parameters, tested properties, patents, and availability on the market. The number and the type of the clustering variables of each paper were analysed and compared. The results showed that the mortars were mainly characterized through their physical and mechanical properties, whereas few durability and thermal analyses were carried out. Moreover, few fine RA were sourced from the production waste of construction materials. Finally, there were no patents or products available on the market. The outcomes presented in this paper underlined the research trends that are useful to improve the knowledge on the suitability of fine RA from building-related processes in mortars.


Author(s):  
Magnus Sparrevik ◽  
Luitzen de Boer ◽  
Ottar Michelsen ◽  
Christofer Skaar ◽  
Haley Knudson ◽  
...  

AbstractThe construction sector is progressively becoming more circular by reducing waste, re-using building materials and adopting regenerative solutions for energy production and biodiversity protection. The implications of circularity on construction activities are complex and require the careful evaluation of impacts to select the appropriate path forward. Evaluations of circular solutions and their environmental effectiveness are often performed based on various types of life cycle-based impact assessments. This paper uses systemic thinking to map and evaluate different impact assessment methodologies and their implications for a shift to more circular solutions. The following systemic levels are used to group the methodologies: product (material life cycle declarations and building assessments), organisation (certification and management schemes) and system (policies, standards and regulations). The results confirm that circular economy is integrated at all levels. However, development and structure are not coordinated or governed unidirectionally, but rather occur simultaneously at different levels. This recursive structure is positive if the methods are applied in the correct context, thus providing both autonomy and cohesion in decision making. Methods at lower systemic levels may then improve production processes and stimulate the market to create circular and innovative building solutions, whereas methods at higher systemic levels can be used, for example, by real estate builders, trade organisations and governments to create incentives for circular development and innovation in a broader perspective. Use of the performance methods correctly within an actor network is therefore crucial for successful and effective implementation of circular economy in the construction sector.


Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3549
Author(s):  
Tulane Rodrigues da Silva ◽  
Afonso Rangel Garcez de Azevedo ◽  
Daiane Cecchin ◽  
Markssuel Teixeira Marvila ◽  
Mugahed Amran ◽  
...  

The urbanization process contributes to the growth of solid waste generation and causes an increase in environmental impacts and failures in the management of solid waste. The number of dumps is a concern due to the limited implementation and safe disposal of this waste. The interest in sustainable techniques has been growing in relation to waste management, which is largely absorbed by the civil construction sector. This work aimed to review plastic waste, especially polyethylene terephthalate (PET), that can be incorporated with construction materials, such as concrete, mortars, asphalt mixtures, and paving. The use of life-cycle assessment (LCA) is related, as a tool that allows the sustainability of products and processes to be enhanced in the long term. After analyzing the recent literature, it was identified that studies related to plastic wastes in construction materials concentrate sustainability around the alternative destination of waste. Since the plastic waste from different production chains are obtained, it was possible to affirm the need for a broader assessment, such as the LCA, providing greater quantification of data making the alternative processes and products more sustainable. The study contributes to enhance sustainability in alternative building materials through LCA.


Buildings ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 82
Author(s):  
Salmabanu Luhar ◽  
Demetris Nicolaides ◽  
Ismail Luhar

Even though, an innovative inorganic family of geopolymer concretes are eye-catching potential building materials, it is quite essential to comprehend the fire and thermal resistance of these structural materials at a very high temperature and also when experiencing fire with a view to make certain not only the safety and security of lives and properties but also to establish them as more sustainable edifice materials for future. The experimental and field observations of degree of cracking, spalling and loss of strength within the geopolymer concretes subsequent to exposure at elevated temperature and incidences of occurrences of disastrous fires extend an indication of their resistance against such severely catastrophic conditions. The impact of heat and fire on mechanical attributes viz., mechanical-compressive strength, flexural behavior, elastic modulus; durability—thermal shrinkage; chemical stability; the impact of thermal creep on compressive strength; and microstructure properties—XRD, FTIR, NMR, SEM as well as physico-chemical modifications of geopolymer composites subsequent to their exposures at elevated temperatures is reviewed in depth. The present scientific state-of-the-art review manuscript aimed to assess the fire and thermal resistance of geopolymer concrete along with its thermo-chemistry at a towering temperature in order to introduce this novel, most modern, user and eco-benign construction materials as potentially promising, sustainable, durable, thermal and fire-resistant building materials promoting their optimal and apposite applications for construction and infrastructure industries.


Buildings ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 94
Author(s):  
Tara L. Cavalline ◽  
Jorge Gallegos ◽  
Reid W. Castrodale ◽  
Charles Freeman ◽  
Jerry Liner ◽  
...  

Due to their porous nature, lightweight aggregates have been shown to exhibit thermal properties that are advantageous when used in building materials such as lightweight concrete, grout, mortar, and concrete masonry units. Limited data exist on the thermal properties of materials that incorporate lightweight aggregate where the pore system has not been altered, and very few studies have been performed to quantify the building energy performance of structures constructed using lightweight building materials in commonly utilized structural and building envelope components. In this study, several lightweight concrete and masonry building materials were tested to determine the thermal properties of the bulk materials, providing more accurate inputs to building energy simulation than have previously been used. These properties were used in EnergyPlus building energy simulation models for several types of commercial structures for which materials containing lightweight aggregates are an alternative commonly considered for economic and aesthetic reasons. In a simple model, use of sand lightweight concrete resulted in prediction of 15–17% heating energy savings and 10% cooling energy savings, while use of all lightweight concrete resulted in prediction of approximately 35–40% heating energy savings and 30% cooling energy savings. In more complex EnergyPlus reference models, results indicated superior thermal performance of lightweight aggregate building materials in 48 of 50 building energy simulations. Predicted energy savings for the five models ranged from 0.2% to 6.4%.


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