scholarly journals Optimal design to control rotor shaft vibrations and thermal management on a supercritical CO2 microturbine

2021 ◽  
Vol 22 ◽  
pp. 22
Author(s):  
Jun Li ◽  
Hal Gurgenci ◽  
Jishun Li ◽  
Lun Li ◽  
Zhiqiang Guan ◽  
...  

Supercritical carbon dioxide (SCO2) Brayton cycle microturbine can be used for the next generation of solar power. In order to comprehensively optimize the supporting system and cooling device parameters of Brayton cycle shafting, the concept of chaos interval is introduced by chaotic mapping, and the CIMPSO algorithm is proposed to optimize the multi-objective rotor system model with nonlinear variables.The results show that the resonance amplitude of the optimized model is effectively attenuated, and the critical speed point is far away from the working speed, which shows the robustness of the optimization algorithm. Finally, based on arbitrary several sets of optimization solutions and empirical parameters, the finite element model of shafting is established for simulation, and the results show that the optimized solution has certain guiding significance for the design of the rotor system.The cooling device is designed and simulated by CFD method based on the optimal solution set. Both the inlet boundary conditions of given pressure (1 MPα) and given mass flow rate (0.1 kg/s) numerical calculations were carried out to characterize the cooling performance, for different jet impingement configurations (Hr/din = 0.0125 ∼ 5).Several sets of analyses show the strong effects of the jet-to-target spacing (Hr/din) on the rotor thermal performance at a given diameter (din) of the nozzle. Average temperature (Tc) at the free end of the rotor show that, as jet-to-target distance decreases (0.0125 ≤ Hr/din ≤ 0.33), the heat dissipation efficiency of the cooling device with the given pressure boundary condition tends to decrease, while the conclusion is opposite when the inlet boundary condition is set to the given mass flow rate. And there is an interval for the optimal combination (Hr/din) to promote the cooling efficiency.

Author(s):  
Jinlan Gou ◽  
Wei Wang ◽  
Can Ma ◽  
Yong Li ◽  
Yuansheng Lin ◽  
...  

Using supercritical carbon dioxide (SCO2) as the working fluid of a closed Brayton cycle gas turbine is widely recognized nowadays, because of its compact layout and high efficiency for modest turbine inlet temperature. It is an attractive option for geothermal, nuclear and solar energy conversion. Compressor is one of the key components for the supercritical carbon dioxide Brayton cycle. With established or developing small power supercritical carbon dioxide test loop, centrifugal compressor with small mass flow rate is mainly investigated and manufactured in the literature; however, nuclear energy conversion contains more power, and axial compressor is preferred to provide SCO2 compression with larger mass flow rate which is less studied in the literature. The performance of the axial supercritical carbon dioxide compressor is investigated in the current work. An axial supercritical carbon dioxide compressor with mass flow rate of 1000kg/s is designed. The thermodynamic region of the carbon dioxide is slightly above the vapor-liquid critical point with inlet total temperature 310K and total pressure 9MPa. Numerical simulation is then conducted to assess this axial compressor with look-up table adopted to handle the nonlinear variation property of supercritical carbon dioxide near the critical point. The results show that the performance of the design point of the designed axial compressor matches the primary target. Small corner separation occurs near the hub, and the flow motion of the tip leakage fluid is similar with the well-studied air compressor. Violent property variation near the critical point creates troubles for convergence near the stall condition, and the stall mechanism predictions are more difficult for the axial supercritical carbon dioxide compressor.


2018 ◽  
Vol 140 (7) ◽  
Author(s):  
Akshay Khadse ◽  
Lauren Blanchette ◽  
Jayanta Kapat ◽  
Subith Vasu ◽  
Jahed Hossain ◽  
...  

For the application of waste heat recovery (WHR), supercritical CO2 (S-CO2) Brayton power cycles offer significant suitable advantages such as compactness, low capital cost, and applicability to a broad range of heat source temperatures. The current study is focused on thermodynamic modeling and optimization of recuperated (RC) and recuperated recompression (RRC) configurations of S-CO2 Brayton cycles for exhaust heat recovery from a next generation heavy duty simple cycle gas turbine using genetic algorithm (GA). This nongradient based algorithm yields a simultaneous optimization of key S-CO2 Brayton cycle decision variables such as turbine inlet temperature, pinch point temperature difference, compressor pressure ratio, and mass flow rate of CO2. The main goal of the optimization is to maximize power out of the exhaust stream which makes it single objective optimization. The optimization is based on thermodynamic analysis with suitable practical assumptions which can be varied according to the need of user. The optimal cycle design points are presented for both RC and RRC configurations and comparison of net power output is established for WHR. For the chosen exhaust gas mass flow rate, RRC cycle yields more power output than RC cycle. The main conclusion drawn from the current study is that the choice of best cycle for WHR actually depends heavily on mass flow rate of the exhaust gas. Further, the economic analysis of the more power producing RRC cycle is performed and cost comparison between the optimized RRC cycle and steam Rankine bottoming cycle is presented.


1991 ◽  
Vol 113 (1) ◽  
pp. 108-115 ◽  
Author(s):  
S. H. Kim ◽  
N. K. Anand ◽  
L. S. Fletcher

Laminar free convective heat transfer in channels formed between series of vertical parallel plates with an embedded line heat source was studied numerically. These channels resemble cooling passages in electronic equipment. The effect of a repeated boundary condition and wall conduction on mass flow rate (M), maximum surface temperature (θh,max and θc,max), and average surface Nusselt number (Nuh and Nuc) is discussed. Calculations were made for Gr*=10 to 106, K=0.1, 1, 10, and 100, and t/B=0.1 and 0.3. The effect of a repeated boundary condition decreases the maximum hot surface temperature and increases the maximum cold surface temperature. The effect of a repeated boundary condition with wall conduction increases the mass flow rate. The maximum increase in mass flow rate due to wall conduction is found to be 155 percent. The maximum decrease in average hot surface Nusselt number due to wall conduction (t/B and K) occurs at Gr*=106 and is 18 percent. Channels subjected to a repeated boundary condition approach that of a symmetrically heated channel subjected to uniform wall temperature conditions at K≥100.


Author(s):  
Eizo Urata

The aim of this note is to obtain a flow rate equation for subsonic Fanno flow, which has a form similar to the flow rate equation for isothermal flow. When pipe dimensions and the proper values of pressures and temperatures at two sections along a pipe, namely P1, P2, T1 and T2 are given, the mass flow rate is obtained by simple substitution into the obtained formula. However, only three of the above four quantities are independently given, since the steady Fanno flow problem involves three first-order differential equations. Therefore, the problem has three degrees of freedom. The theory in this note shows an algebraic equation that determines the fourth quantity by using the given three quantities. The method for finding the mass flow rate and state variables of the gas in the pipe are substantially simplified compared with the commonly distributed method. The relative difference of mass flow rates between the subsonic Fanno and isothermal flows is smaller than 1% in practical combinations of P2 /P1 and the pipe-friction parameter fL/D.


Author(s):  
Tao Qiu ◽  
Chenglin Wu ◽  
Yan Lei ◽  
Yuwei Liu ◽  
Xinyu Chen ◽  
...  

The fuel flow in the working chamber of the common rail fuel injector, which is a submerged jet flow, determines the needle movement and causes great effects on the fuel injection performance. This work presents an experimental investigation on the submerged jet flow characteristics of a cylindrical orifice under conditions of varied boundary pressures. A full-scale optical test rig is set up to examine the submerged flow of the cylindrical orifice based on a fuel pump test bench. The optical experimental results reveal that the inner cylindrical orifice flow induces cavitation and causes influences on the submerged jet flow. As the inner cavitation is at the cylindrical orifice outlet, the cylindrical orifice discharge coefficient declines but the mass flow rate becomes choking. The test results also show the boundary pressures (the inlet and outlet pressures) of the cylindrical orifice have great influences on the impingement force of the submerged jet flow. The development process of the impingement force is divided into two periods: the stable period and the fluctuation period. Moreover, the impingement force increases quadratically with the increase in the mass flow rate. Once the choking flow happens, it is useless to increase the jet impingement force by improving the inlet pressure.


Author(s):  
Gregory Berthet Couso ◽  
Rodrigo Barraza Vicencio ◽  
Ricardo Vasquez Padilla ◽  
Yen Chean Soo Too ◽  
John Pye

Supercritical carbon dioxide (sCO2) Brayton cycle is an emerging technology to be used as a power block with concentrated solar power (CSP) systems, tower type, sCO2 Brayton cycle has the potential to be competitive with traditional Rankine steam cycle. Most of the studies have been focused on the steady state analysis of this technology. This research has developed numerical models for five configurations of sCO2 Brayton cycles operating under quasi steady state conditions. The studied cycles are connected directly to the solar central receiver tower, which is used to provide heat input to the cycles; consequently, the heat addition is changing over time as a function of solar radiation. During the off load operation, the mass flow rate of the cycle is changing with the goal of keeping the turbine inlet temperature at 700°C. The compressor and turbine use a partial load model to adjust velocities according to the new mass flow rate. Also, the heat exchangers effectiveness are adjusted as they present off-design operation. In the recompression cycle, the model permits to explore the relationship between recompression fraction and the ambient temperature. It is demonstrated that the power generated by the cycle may be improved more than 6 % if the recompression fraction is continuously changed and controlled as a function of the ambient temperature.


Author(s):  
B. I. Ismail ◽  
R. Zhang ◽  
D. Ewing ◽  
J. S. Cotton ◽  
J.-S. Chang

A one-dimensional steady state model was developed to predict the heat transfer performance of a shell (liquid)-and-tube (gas) heat exchanger used as a cooling device for exhaust gas recirculation (EGR) application where there is a significant temperature drop across the device. The predictions of the model results were compared with experimental measurements and the trends were found to be in good agreement for most of the transitional and turbulent regimes. The results showed that the exit gas temperature increases with increasing gas mass flow rate at fixed gas inlet temperature and coolant flow rate. It was also found that the exit gas temperature was essentially independent of the coolant flow rate for the typical operating range but did depend on the coolant inlet temperature. It was observed that the pressure drop across the cooling device was not a strong function of the gas inlet temperature. The heat-transfer effectiveness of the cooling device was found to slightly depend on the gas mass flow rate and inlet gas temperature. A preliminary analysis showed that fouling in the EGR cooling device can have a significant effect on both the thermal and hydraulic performance of the cooling device.


Author(s):  
M. Hadj Nacer ◽  
Pierre Perrier ◽  
Irina Graur

The mass flow rate through microchannels with rectangular cross section is measured for the wide Knudsen number range (0.0025–26.2) in isothermal steady conditions. The experimental technique called ‘Constant Volume Method’ is used for the measurements. This method consists of measuring the small pressure variations in the tanks upstream and downstream of the microchannel. The measurements of the mass flow rate are carried out for three gases (Helium, Nitrogen and Argon). The microchannel internal surfaces are covered with a thin layer of gold with mean roughness Ra = 0.87nm (RMS). The continuum approach (Navier-Stokes equations) with first order velocity slip boundary condition was used in the slip regime (Knudsen number varies from 0.0025 to 0.1) to obtain the experimental velocity slip and accommodation coefficients associated to the Maxwell kinetic boundary condition. In the transitional and near free molecular regimes the linearized kinetic BGK model was used to calculate numerically the mass flow rate. From the comparison of the numerical and measured values of the mass flow rate the accommodation coefficient was also deduced.


Author(s):  
Samuel Mer ◽  
Jean-Paul Thibault ◽  
Christophe Corre

A technological barrier for long-duration space missions using cryogenic propulsion is the control of the propellant tank self-pressurization (SP). Since the cryogenic propellant submitted to undesired heat load tends to vaporize, the resulting pressure rise must be controlled to prevent storage failure. The thermodynamic vent system (TVS) is one of the possible control strategies. A TVS system has been investigated using on-ground experiments with simulant fluid. Previous experiments performed in the literature have reported difficulties to manage the thermal boundary condition at the tank wall; spurious thermal effects induced by the tank environment spoiled the tank power balance accuracy. This paper proposes to improve the experimental tank power balance, thanks to the combined use of an active insulation technique, a double envelope thermalized by a water loop which yields a net zero heat flux boundary condition and an electrical heating coil delivering a thermal power Pc∈[0−360] W, which accurately sets the tank thermal input. The simulant fluid is the NOVEC1230 fluoroketone, allowing experiments at room temperature T ∈ [40–60] °C. Various SP and TVS experiments are performed with this new and improved apparatus. The proposed active tank insulation technique yields quasi-adiabatic wall condition for all experiments. For TVS control at a given injection temperature, the final equilibrium state depends on heat load and the injection mass flow rate. The cooling dynamics is determined by the tank filling and the injection mass flow rate but does not depend on the heat load Pc.


Author(s):  
Xueqin Bu ◽  
Ping Huang ◽  
Haoyang Sun ◽  
Guiping Lin

Abstract An experimental study was conducted to investigate the jet impingement thermal efficiency of a typical model for a multijet anti-icing system under different experimental conditions such as air mass flow rate at the jet exit, piccolo tube position and circumferential angle of jet holes. The experimental results showed that jet mass flow rate, velocity at the jet exits (whether choking conditions were established at the jet exits or not) and piccolo tube-to-leading edge distance within the cavity had significant influence on thermal efficiency of the anti-icing system. The heat flux on the external surface of leading edge, diameter of jet holes and circumferential angle of jet holes had a measurable but small effect on thermal efficiency of the anti-icing system.


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