Carbon-Based Nanoparticle-Filled Protective Coatings for Enhanced Damage Tolerance and Corrosion Resistance of Structural Weldment

Author(s):  
Xingyu Wang ◽  
Fujian Tang ◽  
Qi Cao ◽  
Xiaoning Qi ◽  
Hong Pan ◽  
...  
Nanomaterials ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 1476 ◽  
Author(s):  
Xingyu Wang ◽  
Fujian Tang ◽  
Xiaoning Qi ◽  
Zhibin Lin ◽  
Dante Battocchi ◽  
...  

Corrosion accounts for huge maintenance cost in the pipeline community. Promotion of protective coatings used for oil/gas pipeline corrosion control, in terms of high corrosion resistance as well as high damage tolerance, are still in high demand. This study was to explore the inclusion of nanoparticle fullerene-C60 in protective coatings for oil/gas pipeline corrosion control and mitigation. Fullerene-C60/epoxy nanocomposite coatings were fabricated using a solvent-free dispersion method through high-speed disk (HSD) and ultrasonication. The morphology of fullerene-C60 particles was characterized by transmission electron microscopy (TEM), and dynamic light scattering (DLS). The data analysis indicated that the nanoparticles were effectively dispersed in the matrix. The performance of the nanocomposites was investigated through their mechanical and electrochemical properties, including corrosion potential, tensile strength, strain at failure, adhesion to substrate, and durability performance. Dogbone shaped samples were fabricated to study the tensile properties of the nanocomposites, and improvement of strength, ultimate strain, and Young’s modulus were observed in the C60/epoxy specimens. The results demonstrated that the C60/epoxy composite coatings also had improvements in adhesion strength, suggesting that they could provide high damage tolerance of coatings for engineering applications. Moreover, the electrochemical impedance spectroscopy (EIS) results generated from the accelerated durability test revealed that the developed fullerene-C60 loaded composite coatings exhibited significantly improved corrosion resistance. The nanocomposite with 0.5 and 1.0 wt.% of C60 particles behaved as an intact layer for corrosion protection, even after 200-h salt spray exposure, as compared to the control coating without nanofiller in which severe damage by over 50% reduction was observed.


Alloy Digest ◽  
2009 ◽  
Vol 58 (8) ◽  

Abstract Alcan 2027 is an Al-Cu-Mg-Mn-Zr alloy, developed to provide higher strength and damage tolerance than the incumbent 2024 alloy. Alcan 2027 T3511 possesses good damage tolerance. This datasheet covers Alcan 2027 T3511 in both thin and the heavier cross sections. This datasheet provides information on composition, physical properties, and tensile properties as well as fatigue. It also includes information on corrosion resistance as well as forming and heat treating. Filing Code: AL-424. Producer or source: Alcan Inc.


Alloy Digest ◽  
2006 ◽  
Vol 55 (10) ◽  

Abstract Alcoa extrusion alloy 2026 was developed as an improvement over 2024 and 2224 extrusions in aerospace structural applications where the governing selection criteria are high damage tolerance, good fatigue resistance, and a high degree of manufacturability. In addition to improved damage tolerance, extrusion alloy 2026-T3511 also has a significantly higher A-basis minimum strength than 2024-T3511 and 2224-T3511. This datasheet provides information on composition, tensile properties, and compressive strength as well as fatigue. It also includes information on corrosion resistance as well as forming. Filing Code: AL-401. Producer or source: AEAP-Alcoa Engineered Aerospace Products.


1985 ◽  
Vol 21 (3) ◽  
pp. 145-145
Author(s):  
A. A. Karyuk ◽  
A. P. Manzhelii ◽  
P. S. Shkolyar ◽  
M. E. Ovsepyan ◽  
P. A. Omel'chenko ◽  
...  

Author(s):  
Martin Löbel ◽  
Thomas Lindner ◽  
Maximilian Grimm ◽  
Lisa-Marie Rymer ◽  
Thomas Lampke

AbstractHigh-entropy alloys (HEAs) have shown a wide range of promising structural and functional properties. By the application of coating technology, an economical exploitation can be achieved. The high wear and corrosion resistance of HEAs make them particularly interesting for the application as protective coatings. Especially for alloys with a high chromium content, a high corrosion resistance has been revealed. For the current investigations, the equimolar HEA CrFeCoNi with a single-phase face centered cubic structure is considered as a base alloy system. To increase the corrosion resistance as well as the hardness and strength, the influence of the alloying elements aluminum and molybdenum is analyzed. For the current investigations, the high kinetic process high-velocity oxygen fuel thermal spraying (HVOF) has been considered to produce coatings with a low porosity and oxide content. Feedstock is produced by inert gas atomization. The influence of the alloy composition on the microstructure, phase formation and resulting property profile is studied in detail. A detailed analysis of the corrosion resistance and underlying mechanisms is conducted. The pitting and passivation behavior are investigated by potentiodynamic polarization measurements in NaCl and H2SO4 electrolyte. A distinct improvement of the corrosion resistance can be achieved for the alloy Al0.3CrFeCoNiMo0.2.


Coatings ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 883 ◽  
Author(s):  
Karolina Ollik ◽  
Marek Lieder

Due to the excellent properties of graphene, including flexibility that allows it to adjust to the curvature of the substrate surface, chemical inertness, and impermeability, graphene is used as an anticorrosion layer. In this review, we present the current state-of-the-art in the application of graphene in the field of protective coatings. This review provides detailed discussions about the protective properties of graphene coatings deposited by different methods, graphene-based organic coatings, the modification of graphene-based coatings, and the effects of graphene functionalization on the corrosion resistance of protective coatings.


Author(s):  
Arkadeb Mukhopadhyay ◽  
Sarmila Sahoo

Reinforced concrete is one of the most versatile materials for construction. In spite of this, the performance is limited by corrosion, cracking, and spalling of the steel rebars. The steel embedded in the concrete is protected by a passive film from the corrosive attack of chlorides, carbon dioxide, and sulphates. As the concentration of chlorides, carbon dioxide, or sulphates increases above a certain threshold value at the concrete rebar interface, the passive film breaks and leads to a severe increase in the corrosion rate. Further, dynamic loading and the temperature of the surroundings also affect the durability of the reinforcements. The rebar may be protected from such a corrosion attack by the suitable selection of material, improving the concrete quality and tailoring its composition or application of protective coatings. The present chapter highlights and summarizes the different grades of steel for their high corrosion resistance. Further, surface engineering and application of corrosion resistance coatings for the prevention of corrosion of construction steel rebars has been also discussed elaborately.


2012 ◽  
Vol 326-328 ◽  
pp. 273-278 ◽  
Author(s):  
Agnieszka Kochmańska

This paper presents the results of research on aluminide protective coatings manufactured on hightemperature creep resistant cast steel. The main purpose of these coatings is protection against the high temperature corrosion, at carburizing and oxidizing potential atmosphere. Coatings were obtained on cast steel type GXNiCrSi 3018 by slurry cementation in air atmosphere. The tests of carburizing and oxidizing were carried out. The structure of the coatings before and after carburizing and oxidizing is described in the present paper. The chemical composition, thickness and microstructure of coatings were determined. These coatings could protect equipment against hot corrosion at carburizing and oxidizing atmosphere and have thermal shocks resistance.


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