Effect of relative density on the compressive properties of Ti6Al4V diamond lattice structures with shells

Author(s):  
Jiaxi Zhao ◽  
Hang Liu ◽  
Yang Zhou ◽  
Yefeng Chen ◽  
Jianming Gong
2020 ◽  
Vol 11 (4) ◽  
pp. 535-545
Author(s):  
Asliah Seharing ◽  
Abdul Hadi Azman ◽  
Shahrum Abdullah

PurposeThe objective of this paper is to identify suitable lattice structure patterns for the design of porous bone implants manufactured using additive manufacturing.Design/methodology/approachThe study serves to compare and analyse the mechanical behaviours between cubic and octet-truss gradient lattice structures. The method used was uniaxial compression simulations using finite element analysis to identify the translational displacements.FindingsFrom the simulation results, in comparison to the cubic lattice structure, the octet-truss lattice structure showed a significant difference in mechanical behaviour. In the same design space, the translational displacement for both lattice structures increased as the relative density decreased. Apart from the relative density, the microarchitecture of the lattice structure also influenced the mechanical behaviour of the gradient lattice structure.Research limitations/implicationsGradient lattice structures are suitable for bone implant applications because of the variation of pore sizes that mimic the natural bone structures. The complex geometry that gradient lattice structures possess can be manufactured using additive manufacturing technology.Originality/valueThe results demonstrated that the cubic gradient lattice structure has the best mechanical behaviour for bone implants with appropriate relative density and pore size.


2005 ◽  
Vol 20 (12) ◽  
pp. 3385-3390 ◽  
Author(s):  
Masataka Hakamada ◽  
Tatsuho Nomura ◽  
Yasuo Yamada ◽  
Yasumasa Chino ◽  
Hiroyuki Hosokawa ◽  
...  

Compressive properties at 573–773 K of porous aluminum produced by the spacer method were investigated and compared with those of bulk reference aluminum with the same chemical compositions. The stress exponent and activation energy for deformation at elevated temperatures in the porous aluminum were in agreement with those in the bulk reference aluminum. In addition, the plateau stress of the porous aluminum was comparable to the stress of the bulk reference aluminum upon compensation by the relative density. Therefore, it is conclusively demonstrated that the mechanism of deformation at elevated temperatures in the porous aluminum is the same as that in the bulk reference aluminum. This is likely due to the homogeneous microstructure in the porous aluminum produced by the spacer method.


2013 ◽  
Vol 395-396 ◽  
pp. 3-6
Author(s):  
Rong Zhen Jin ◽  
Nian Suo Xie ◽  
Jiao Jiao Li ◽  
Jing Che

SiC particle reinforced AlCu5Mn composite foams (SiCp/ZAlCu5Mn composite foams) were fabricated by the direct foaming of the melt. The quasi-static compressive properties of SiCp/ZAlCu5Mn composite foams were tested by compressive test. The effects of SiC particle, the average diameter of pores, and the relative density on the quasi-static compressive properties of SiCp/ZAlCu5Mn composite foams were performed with the universal material testing machine. The microstructure of SiCp/ZAlCu5Mn composite was studied by SEM. The results show that choosing small size of SiC particles as reinforced material, thinning pore diameter, and increasing the relative density of SiCp/ZAlCu5Mn composite foams with the same volume fraction of SiC particles can improve the energy absorption ability under the quasi-static loading. SiCp/ZAlCu5Mn composite foams are of well compressive property. The compressive deformation course of SiCp/ZAlCu5Mn composite foams involves three stages that are the linearly elastic deformation region, the collapse plateau region, and the densification region. The test results may be influenced by strain gauge, data processing method, shape of incident wave etc.


2009 ◽  
Vol 631-632 ◽  
pp. 293-298 ◽  
Author(s):  
Masaru Kaneko ◽  
Soshu Kirihara

The diamond photonic crystals with the periodic arrangement of high dielectric constant (ε=100) were fabricated, and photonic band gap properties in the millimeter waveguides were investigated. Acrylic diamond lattice structures with TiO2 dispersion at 40 vol. % were fabricated by Micro-stereolithography. The forming accuracy was 10m. After sintering process, TiO2 diamond lattice structures are obtained. The relative density reached 96%. The millimeter wave transmittance properties were measured with network analyzer and W-band millimeter waveguide. The band gap was measured between 90 GHz and 110 GHz in the Γ-X <100> direction, which was well agreed with the results calculated by the plane wave expansion method and simulated by the Transmission Line Modeling method.


Author(s):  
Paweł Płatek ◽  
Judyta Sienkiewicz ◽  
Jacek Janiszewski ◽  
Fengchun Jiang

Nine variants of regular lattice structures with different relative densities have been designed and successfully manufactured. The produced structures have been subjected to geometrical quality control, and the manufacturability of the implemented selective laser melting SLM technique has been assessed. It was found that the dimensions of the produced lattice struts differ from those of the designed struts. These deviations depend on the direction of geometrical evaluation. Additionally, the microstructures and phase compositions of the obtained structures were characterized and compared with those of conventionally produced 316L stainless steel. The microstructure analysis and X-Ray Diffraction XRD patterns revealed a single austenite phase in the SLM samples. Both a certain broadening and a displacement of the austenite peaks were observed due to residual stresses and a crystallographic texture induced by the SLM process. Furthermore, the mechanical behavior of the lattice structure material has been defined. It was demonstrated that under both quasi-static and dynamic testing, lattice structures with high relative densities are stretch-dominated, whereas those with low relative densities are bending-dominated. Moreover, the linear relationship between the energy absorption and relative density under dynamic loading conditions has been defined


Materials ◽  
2020 ◽  
Vol 13 (13) ◽  
pp. 2902 ◽  
Author(s):  
Xiaoyang Liu ◽  
Keito Sekizawa ◽  
Asuka Suzuki ◽  
Naoki Takata ◽  
Makoto Kobashi ◽  
...  

In the present study, in order to elucidate geometrical features dominating deformation behaviors and their associated compressive properties of lattice structures, AlSi10Mg lattice structures with three different unit cells were fabricated by laser powder bed fusion. Compressive properties were examined by compression and indentation tests, micro X-ray computed tomography (CT), together with finite element analysis. The truncated octahedron- unit cell (TO) lattice structures exhibited highest stiffness and plateau stress among the studied lattice structures. The body centered cubic-unit cell (BCC) and TO lattice structures experienced the formation of shear bands with stress drops, while the hexagon-unit cell (Hexa) lattice structure behaved in a continuous deformation and flat plateau region. The Hexa lattice structure densified at a smaller strain than the BCC and TO lattice structures, due to high density of the struts in the compressive direction. Static and high-speed indentation tests revealed that the TO and Hexa exhibited slight strain rate dependence of the compressive strength, whereas the BCC lattice structure showed a large strain rate dependence. Among the lattice structures in the present study, the TO lattice exhibited the highest energy absorption capacity comparable to previously reported titanium alloy lattice structures.


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