scholarly journals Implementation of an automated dryer with solar collector

2022 ◽  
Vol 2163 (1) ◽  
pp. 012002
Author(s):  
F J Regino-Ubarnes ◽  
H Y Jaramillo ◽  
F E Moreno-Garcia
Keyword(s):  
Solar Collector ◽  
Research Work ◽  
Physical And Mechanical Properties ◽  
Drying Process ◽  
Brick Kilns ◽  
Strength Tests ◽  
Drying System ◽  
The Difference ◽  
Percentage Of Water Absorption ◽  
Drying Chamber

Abstract This research work consists of the development of an automated sustainable drying system using forced and preheated air to reduce the production time of handmade bricks, so a dryer witha solar collector wasimplemented to take advantage of the energy from solar radiation. A virtualinstrument was developed, which allows to visualize the variables of temperature and humidityinside the drying chamber, additionally a temperature control was implemented, this control allows the system to maintain a constant temperature during the drying process. Samples were taken from the production of the brick kiln “El Tejar” and dried by this device, thenthe drying times and their physical and mechanical properties were compared, finding that the bricks dried with the proposed prototype retained these properties. As for the compressive strength tests for samples of both processes was around 30.6 Kgf/cm2 and 31.2 Kgf/cm2, the deflection resistance was around 1.2 Kgf/cm2 and 1.3 Kgf/cm2, the initial absorption rate was around 0.3 g/cm2/min and 0.4 g/cm2/min, and finally the percentage of water absorption for both processes were around 12.9% and 13.1%. The difference lies in the drying times, since drying in the artisanal brick kilns takes about 15 daysin the proposed dryer takes 9 days, resulting in a decrease of 40% in this process.

scholarly journals Drying of cherry tree chips in the experimental biomass dryer with solar collector

2012 ◽  
Vol 58 (No. 1) ◽  
pp. 16-23 ◽  
Author(s):  
T. Ivanova ◽  
B. Havrland ◽  
P. Hutla ◽  
A. Muntean
Keyword(s):  
Solar Collector ◽  
Biomass Conversion ◽  
Monitoring And Evaluation ◽  
Drying Process ◽  
Cherry Tree ◽  
Drying Time ◽  
Solid Biofuels ◽  
Relative Air Humidity ◽  
Drying Chamber

Drying significantly influences the process of a biomass conversion into the renewable energy source as well as quality of solid biofuels (briquettes, pellets). The research is focused on monitoring and evaluation of the drying process in the case of cherry tree chips drying in experimental biomass dryer with solar collector. The dryer has been conceived as a result of the project which was realized at the State Agrarian University of Moldova. Technological and construction specifics of the biomass dryer are described in the paper. The moisture content of the cherry tree chips was observed in dependence of the drying time and at different locations of the drying chamber. The drying process in the biomass layer was found as non-uniform. Further parameters such as relative air humidity and the air temperature were measured and analysed, as well. It was concluded that the experimental biomass dryer with solar collector can work well in the conditions of the Central Moldova during the sunny period of the year.

Prediction of Water Vapor Concentration of Moist Air inside Batch Solar Dryers

2018 ◽  
Vol 69 (8) ◽  
pp. 2035-2039
Author(s):  
Adrian Gabriel Ghiaus ◽  
Yannis Caouris ◽  
Viorel Fatu
Keyword(s):  
Solar Collector ◽  
Operation Time ◽  
Vapor Concentration ◽  
Temperature Profiles ◽  
Drying Process ◽  
Moist Air ◽  
Moisture Concentration ◽  
Transfer Processes ◽  
Operation Parameters ◽  
Drying Chamber

Design optimization and evaluation of existing solar dryers can be done through numerical simulation of the complex and coupled transfer processes taking place inside drying units. Analysis of moisture concentration and relative humidity evolution of the drying air along with pressure, velocity and temperature profiles was done both inside the solar collector and drying chamber. Prediction of operation parameters for different design configurations allowed the identification of unwanted recirculation regions, saturation moist air zones and optimum operation time for an efficient drying process.

scholarly journals Exergoeconomic Analysis of Corn Drying in a Novel Industrial Drying System

Entropy ◽  
2020 ◽  
Vol 22 (6) ◽  
pp. 689 ◽  
Author(s):  
Bin Li ◽  
Chengjie Li ◽  
Junying Huang ◽  
Changyou Li
Keyword(s):  
Average Cost ◽  
Energy Use ◽  
Agricultural Product ◽  
Drying Process ◽  
New Thinking ◽  
Energy Conversion Systems ◽  
Drying System ◽  
Economic Perspectives ◽  
Exergetic Analysis ◽  
Drying Chamber

The improvement of the design and operation of energy conversion systems is a theme of global concern. As an energy intensive operation, industrial agricultural product drying has also attracted significant attention in recent years. Taking a novel industrial corn drying system with drying capacity of 5.5 t/h as a study case, based on existing exergoeconomic and exergetic analysis methodology, the present work investigated the exergetic and economic performance of the drying system and identified its energy use deficiencies. The results showed that the average drying rate for corn drying in the system is 1.98 gwater/gdry matter h. The average exergy rate for dehydrating the moisture from the corn kernel is 345.22 kW and the exergy efficiency of the drying chamber ranges from 14.81% to 40.10%. The average cost of producing 1 GJ exergy for removing water from wet corn kernels is USD 25.971, while the average cost of removing 1 kg water is USD 0.159. These results might help to further understand the drying process from the exergoeconomic perspective and aid formulation of a scientific index for agricultural product industrial drying. Additionally, the results also indicated that, from an energy perspective, the combustion chamber should be firstly optimized, while the drying chamber should be given priority from the exergoeconomics perspective. The main results would be helpful for further optimizing the drying process from both energetic and economic perspectives and provide new thinking about agricultural product industrial drying from the perspective of exergoeconomics.

scholarly journals Working Productivity Analysis on the Process of Drying Fish Using Solar Dryers

2021 ◽  
Vol 12 (1) ◽  
pp. 70-73
Author(s):  
I Gede Santosa ◽  
◽  
I Gede Bawa Susana ◽  
Keyword(s):  
Solar Collector ◽  
Heat Exposure ◽  
Sun Exposure ◽  
Weather Conditions ◽  
The Other ◽  
Productivity Analysis ◽  
Drying Process ◽  
Worker Productivity ◽  
Continuous Heat ◽  
Drying Chamber

The process of drying fish using solar energy is strongly influenced by weather conditions. Sunlight is needed by household scale workers because it is cheap. On the other hand, sun drying creates additional workload for workers. Workers are exposed to hot sun during drying. Continuous heat exposure results in an increased work pulse. This affects the level of worker productivity. To anticipate this, a solar dryer is used by utilizing a solar collector as an absorber of sunlight and a drying chamber for the drying process of fish. The use of solar dryers has been shown to increase drying temperatures and reduce workers' sun exposure. This decreases the workload of workers, so that it has an impact on increasing productivity. Worker productivity increased by 133.94%.

scholarly journals Modelling and CFD Simulation of Temperature and Airflow Distribution Inside a Forced Convection Mixed-Mode Solar Grain Dryer with a Preheater

2021 ◽  
Vol 10 (4) ◽  
pp. 33-40
Author(s):  
Johannes P. Angula ◽  
Freddie Inambao
Keyword(s):  
Forced Convection ◽  
Solar Collector ◽  
Mixed Mode ◽  
Cfd Simulation ◽  
Mass Transfer Process ◽  
Maximum Temperature ◽  
Drying Process ◽  
Airflow Distribution ◽  
Average Maximum ◽  
Drying Chamber

In this study, a 3D Computational Fluid Dynamics (CFD) model was developed to simulate the drying process of maize ears/cobs in a mixed-mode solar grain dryer. The dryer system is aimed to operate under forced convection and is integrated with a preheater to heat air prior to entering the solar collector. The 3D model was developed with great accuracy using SolidWorks software and the CFD simulation was carried out using ANSYS Fluent software. The study was aimed at analyzing and predicting temperature and airflow distribution in the mixed-mode solar dryer system. The CFD simulation was conducted at different airflow velocities varying from 0.5 m/s to 2 m/s for different temperature values of the preheater. Results from the simulation of the solar collector were satisfactory, indicating a minimum and maximum temperature of 59.7 ℃ and 70.5 ℃ at minimum and maximum drying conditions, respectively. The variation of temperature inside the drying chamber was predicted with an average maximum of 64.1 ℃ at the inlets. Results of airflow distribution in the solar collector and drying chamber indicated high turbulence and flow recirculation. This is a desirable flow combination that promotes good moisture evaporation from the maize ears during the drying process. This study proves that the use of computer software can allow one to clearly gain an understanding of the development, heat and mass transfer process, and performance of dryers used in the food drying industry. This approach can promote improvements in existing drying processes and increase food productivity.

scholarly journals Performance Assessment of Banana Drying using a Forced Convection Solar dryer

2020 ◽  
Vol 9 (9s) ◽  
pp. 1-6
Keyword(s):  
Forced Convection ◽  
Raw Material ◽  
Solar Drying ◽  
Drying Process ◽  
Sun Drying ◽  
Musa Paradisiaca ◽  
Different Types ◽  
Drying System ◽  
Drying Rates ◽  
Drying Chamber

Among all the noteworthy preservation techniques for food items, drying is considered to be one of the most consequential one. Different types of drying systems exist bottomed on the manner in which air flow takes place in the drying chamber and method of utilising incident solar radiation for drying. An indirect forced convection solar drying system with a dryer of varying cross section was considered in the present work. Banana (Musa Paradisiaca) was the raw material to be dried. Performance of the system at discharges of 0.03 and 0.02 kg/s, respectively for the specified mass of product was obtained and compared with open sun drying in the range of 66.3% - 9.9% of wet basis moisture content. Drying process in chamber drying was completed four and two hours earlier than open sun drying at discharges of 0.03 kg/s and 0.02 kg/s, respectively. Cumulative and tray wise instantaneous drying rates were found and obtained maximum drying rates of 75 g/h and 15 g/h, respectively. Trend of moisture ratio against time was obtained by polynomial fitting which has satisfactory agreement with available mathematical model.

Konsumsi Energi Pada Alat Pengering Surya dan Tipe Bak Untuk Pengeringan Biji Kakao

2019 ◽  
Vol 17 (3) ◽  
Author(s):  
Lamhot P. Manalu
Keyword(s):  
Specific Energy ◽  
Fossil Fuels ◽  
Negative Impact ◽  
Solar Irradiation ◽  
Drying Process ◽  
Food Industries ◽  
Solar Dryer ◽  
Agricultural Applications ◽  
Drying System ◽  
Drying Efficiency

Crop drying is essential for preservation in agricultural applications. It is performed either using fossil fuels in an artificial mechanical drying process or by placing the crop under the open sun. The first method is costly and has a negative impact on the environment, while the second method is totally dependent on the weather. The drying process requires a lot of energy in relation to the amount of water that must be evaporated from the product. It is estimated that 12% of the total energy used by the food industries and agriculture absorbed in this process. Due to the limitation of energy resources, it is important to keep researching and developing of diversification and optimization of energy This study aims to assess the use of energy for cocoa drying using solar energy dryer and bin-type dryer, as well as to determine the drying efficiency of each type of dryer. The results showed that the efficiency of the solar dryer drying system ranges between 36% to 46%, while the tub-type dryers between 21.7% to 33.1%. The specific energy of solar dryer ranged from 6.17-7.87 MJ / kg, while the tub-type dryers 8.58-13.63 MJ / kg. Dryer efficiency is influenced by the level of solar irradiation and the amount of drying load, the higher the irradiation received and more cocoa beans are dried, the drying efficiency is also higher and the specific energy further down.Proses pengeringan memerlukan banyak energi sehubungan dengan banyaknya air yang harus diuapkan dari bahan yang dikeringkan. Pengeringan dapat dilakukan dengan menggunakan pengering mekanis berbahan bakar fosil atau dengan menempatkan produk di bawah matahari terbuka. Metode pertama adalah mahal dan memiliki dampak negatif pada lingkungan, sedangkan metode kedua sangat tergantung pada cuaca. Diperkirakan bahwa 12% dari total energi yang dipergunakan oleh industri pangan dan pertanian diserap untuk proses ini. Mengingat semakin terbatasnya sumber energi bahan bakar minyak maka usaha diversifikasi dan optimasi energi untuk pengeringan perlu terus diteliti dan dikembangkan. Salah satunya adalah pemanfaatan energi surya sebagai sumber energi terbarukan. Penelitian ini bertujuan untuk mengkaji penggunaan energi untuk pengeringan kakao dengan memakai pengering energi surya dan pengering tipe bak, serta untuk mengetahui efisiensi pengeringan dari masing-masing tipe pengering. Hasil kajian menunjukkan bahwa efisiensi total sistem pengeringan alat pengering surya berkisar antara 36% dan 46%, sedangkan pengering tipe bak antara 21.7% dan 33.1%. Kebutuhan energi spesifik alat pengering surya berkisar antara 6.17-7.87 MJ/kg, sedangkan alat pengering tipe bak 8.58-13.63 MJ/kg. Efisiensi alat pengering dipengaruhi oleh tingkat iradiasi surya dan jumlah beban pengeringan, semakin tinggi iradiasi yang diterima pengering serta semakin banyak biji kakao yang dikeringkan, maka efisiensi pengeringan juga semakin tinggi dan kebutuhan energi spesifik semakin turun.Keywords: energy, efficiency, cocoa, solar dryer, bin-type dryer.

scholarly journals Comparison of Fracture Resistance in Thermal and Self-Curing Acrylic Resins—An In Vitro Study

Polymers ◽  
2021 ◽  
Vol 13 (8) ◽  
pp. 1234
Author(s):  
António Sérgio Silva ◽  
Aurora Carvalho ◽  
Pedro Barreiros ◽  
Juliana de Sá ◽  
Carlos Aroso ◽  
...  
Keyword(s):  
Fracture Resistance ◽  
Research Work ◽  
Testing Machine ◽  
In Vitro Study ◽  
Dimensional Accuracy ◽  
Acrylic Resin ◽  
Thermosetting Resins ◽  
Acrylic Resins ◽  
The Difference

Thermal and self-curing acrylic resins are frequently and versatilely used in dental medicine since they are biocompatible, have no flavor or odor, have satisfactory thermal qualities and polishing capacity, and are easy and fast. Thus, given their widespread use, their fracture resistance behavior is especially important. In this research work, we comparatively analyzed the fracture resistance capacity of thermo and self-curing acrylic resins in vitro. Materials and Methods: Five prosthesis bases were created for each of the following acrylic resins: Lucitone®, ProBase®, and Megacryl®, which were submitted to different forces through the use of the CS® Dental Testing Machine, usually mobilized in the context of fatigue tests. To this end, a point was defined in the center of the anterior edge of the aforementioned acrylic resin bases, for which the peak tended until a fracture occurred. Thermosetting resins were, on average, more resistant to fracture than self-curable resins, although the difference was not statistically significant. The thermosetting resins of the Lucitone® and Probase® brands demonstrated behavior that was more resistant to fracture than the self-curing homologues, although the difference was not statistically significant. Thermosetting resins tended to be, on average, more resistant to fracture and exhibited the maximum values for impact strength, compressive strength, tensile strength, hardness, and dimensional accuracy than self-curing resins, regardless of brand.

scholarly journals Experimental and Numerical Investigations on Conductive Drying of Phosphate Washing Waste Clay

Minerals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 482
Author(s):  
Fatiha Berroug ◽  
Yassir Bellaziz ◽  
Naaila Ouazzani ◽  
Fatima Ait Nouh ◽  
Abdessamad Hejjaj ◽  
...  
Keyword(s):  
Scale Up ◽  
Free Water ◽  
Moisture Diffusivity ◽  
Sample Thickness ◽  
Total Production ◽  
Drying Process ◽  
One Dimensional ◽  
Numerical Investigations ◽  
The World ◽  
Drying System

Morocco is the leading producer of phosphate and its derivatives in the world with a total production of 35 Mt. However, the extraction and the valorization of this mine generate huge quantities of phosphate washing waste clay (PHWWC) that constitute a main environmental and economic concern. To facilitate this waste clay storage and handling, it is necessary to decrease its moisture content that represents 80% of PHWWC. The present paper is devoted to studying the conductive drying of PHWWC. Drying experiments were conducted in a laboratory pilot. Afterwards, the experiment results were implemented in a one-dimensional numerical model of heat and mass transfer in a porous media to identify the drying parameters and performances. It was found that most of the water contained in PHWWC is free water that is removed with a constant drying rate. The volume reduction with a marked cracks phenomenon attained 65% without any significant effect of drying temperature and sample thickness. The effective moisture diffusivity of the PHWWC for a conductive drying process is ranged between 10−9 and 1.1 × 10−8 m2·s−1. The thermal efficiency of the drying system is up to 86%. The results could be used for the purpose of design and scale-up of the industrial dryer based on laboratory-scale experiments.

scholarly journals Study on the Variable-Temperature Drying Process of Corn Drying in an Industrial Corn-Drying System Equipped with a Self-Adaptive Control Heat Exchanger

2021 ◽  
Vol 11 (6) ◽  
pp. 2772
Author(s):  
Bin Li ◽  
Zhiheng Zeng ◽  
Xuefeng Zhang ◽  
Ye Zhang
Keyword(s):  
Adaptive Control ◽  
Energy Consumption ◽  
Heat Loss ◽  
Thermal Performance ◽  
Variable Temperature ◽  
The Other ◽  
Drying Process ◽  
Drying Kinetic ◽  
Drying System ◽  
Self Adaptive

To realize energy-saving and efficient industrial grain drying, the present work studied the variable-temperature drying process of corn drying in a novel industrial corn-drying system with a heat recycling and self-adaptive control function. The drying kinetics, thermal performance, heat-loss characteristics and the heat-recycling performance of the drying system under different allocations between flue gas and hot air were investigated, and the optimized drying process was proposed and compared with two constant drying processes. The results showed that the optimized drying process exhibited better drying kinetic and thermal performance than the two constant drying processes. More specifically, the total heat loss, total energy consumption and specific energy consumption of the optimized drying process were ascertained to be 36,132.85 MJ, 48,803.99 MJ and 7290.27 kJ/kg, respectively, which were lower than those of the other two processes. On the other hand, the thermal efficiency of the drying chamber for the optimized drying process was ascertained to be varied within the range of 6.81–41.71%. Overall, the validation results showed that the optimized drying process can significantly improve the drying performance of the drying system.

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