scholarly journals Design and implementation of a diagnostic system for measuring high-precision reducers

2021 ◽  
Vol 1199 (1) ◽  
pp. 012069
Author(s):  
M Kočiško ◽  
M Pollák ◽  
A Vodilka ◽  
D Paulišin
Keyword(s):  
High Precision ◽  
Diagnostic System ◽  
Industrial Robots ◽  
Production Costs ◽  
Human Power ◽  
Transmission Errors ◽  
Design And Implementation ◽  
Robotic Joints ◽  
Positive Properties

Abstract At present, the industry is in a phase where there is an effort to maximize the automation of production processes. In many places, human power is being replaced by automated machines and industrial robots. Automation makes it possible to increase work efficiency, significantly reduce production costs and also increase the quality of the final product. A precondition for increasing the quality of production is to achieve high accuracy of specialized machines and industrial robots, resp. the accuracy of positioning of individual parts. Due to the drive system and the achieved speed, the gear unit includes a gearbox. Reducers used in robotic joints are the most complex subsystems of robots. For very precise applications, the designers will reach for the so-called backlash-free reducers for their characteristic properties (minimum values of backlash in teeth, angular transmission errors, hysteresis and others). Despite many positive properties, high-precision reducers also show their characteristic nonlinearities, which influence the behavior of the whole system and it is so important to know their behavior. Given these facts, this article deals with the design and implementation of mechatronic diagnostic equipment for the identification of nonlinearities, static and dynamic parameters, vibrodiagnostic measurements and measurements of the efficiency of bearing reducers.

scholarly journals Global Trends and Directions of Development of Industrial Robots

2020 ◽  
Vol 11 (3) ◽  
pp. 294-319
Author(s):  
A. E. Varshavsky ◽  
V. V. Dubinina
Keyword(s):  
Ease Of Use ◽  
Industrial Robots ◽  
Production Costs ◽  
Industrial Internet Of Things ◽  
Industrial Countries ◽  
Global Trends ◽  
Industrial Internet ◽  
Key Industries ◽  
Further Development

Purpose: the main purpose of this article is to analyze the main trends and directions of development of industrial robots, as well as the problems associated with their distribution. To achieve these goals, the following tasks were solved: analysis of the dynamics of the stock of industrial robots, the structure of the stock of robots by region (Europe, America, Asia / Australia), as well as the annual volumes and structure of world sales of robots by key industries; analysis of the main tasks of industrial robots, performed by them in these industries, and the directions of their use; analyze the dynamics of the robot fleet by industry in different countries (Japan, USA, South Korea, China, Germany, etc.); analysis of indicators and problems of using industrial robots in Russia.Methods: the research methodology consists in a comparative analysis of the use of industrial robots in different industries (automotive, food, chemical, electronic, etc.) based on statistical data by country. A systematic approach, tabular and graphical interpretation of information was applied, analysis of the dynamics of the levels of the time series, the calculation of growth indices of indicators.Results: the analysis showed that the use of industrial robots reduces injuries at the workplace, production costs and improves the quality of the final product, productivity, flexibility and safety, which contributes to a significant increase in their use in both developed and developing countries.Conclusions and Relevance: recently, robotization has become available even in non-industrial countries. The introduction of robotization into production processes increases the competitiveness of the economy. The acceleration of digitalization and automation, as well as the ease of use of industrial robots, are driving their proliferation. In Russia, the wider use of industrial robots, the development of the industrial Internet of things and the implementation of digitalization are possible only on the basis of the restoration and further development of mechanical engineering, electronic and other manufacturing industries.

scholarly journals Technological possibilities of high-precision plasma cutting in processing materials of different class

2018 ◽  
Vol 224 ◽  
pp. 01011 ◽  
Author(s):  
Andrey Rakhimyanov ◽  
Alexander Loktionov ◽  
Nadezhda Gaar
Keyword(s):  
Carbon Steel ◽  
High Precision ◽  
Low Carbon Steel ◽  
Production Costs ◽  
Plasma Cutting ◽  
Low Carbon ◽  
Technological Production ◽  
St3 Steel ◽  
Steel St3

Improving the technologies and equipment at a stage of the blank production in mechanical engineering greatly determines the reduction in the technological production costs. The use of modern technological complexes on cutting sheet materials provides a solution to tasks for increasing the accuracy of forming. Nowadays high-precision plasma cutting is developing. It can be considered as an alternative to the laser cutting in achieving high characteristics of the cut accuracy and quality. The paper under consideration presents the results of optimizing the processing speed for the existing schemes of high-precision plasma cutting in the range of the cut thickness from 1 mm to 30 mm for carbon steel, alloy steel and aluminum steel. The efficiency of using the technological scheme HiFocusplus for cutting such bimetallic compositions as “steel St3 + steel 12H18N10T”, “steel St3 + aluminum A5M”, “steel St3 + copper M1” is presented. It is determined that the best characteristics of the accuracy and quality of the cut are achieved in cutting the composition “steel ST3 + steel 12H18N10T” from the side of low-carbon steel. Cutting from the side of aluminum and copper respectively is optimal for such compositions as “steel St3 + aluminum A5M” and “steel St3 + copper M1”.

scholarly journals Torque Measurement of High-Precision Reducer for Industrial Robot

2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Zhen Yu ◽  
Yuan Zhang
Keyword(s):  
High Precision ◽  
Measurement System ◽  
Measurement Errors ◽  
Industrial Robot ◽  
Industrial Robots ◽  
System Structure ◽  
Torque Measurement ◽  
Accuracy Measurement ◽  
Input And Output

Torque testing is crucial to improve the quality of high-precision reducers—the core component of industrial robots. Herein, a torque-measurement system for a novel vertical measuring instrument is designed. The distance from the torque transducers to the robot reducer is minimized to ensure the shortest measurement chain. The symmetrical system structure improves the overall rigidity, and error compensation can be performed easily. The characteristics of the torque measurement errors due to shaft bending and torsional deformations were also analyzed. A torque calibrator comprising two high-precision torque output systems was used to calibrate torque transducers in the measurement system. Reasonable and practical compensation models based on a backpropagation neural network were developed to accurately obtain the input and output torques of the reducer. As the torque-measurement precision of the reducer detector reached 0.1% over the entire torque range, the instrument can be used for accuracy measurement of the input and output torques of the robot reducer.

scholarly journals Using Regulatory Flexibility to Address Market Informality in Seed Systems: A Global Study

Agronomy ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 377
Author(s):  
Katrin Kuhlmann ◽  
Bhramar Dey
Keyword(s):  
Seed Quality ◽  
Regulatory Environment ◽  
Control Mechanisms ◽  
Seed Systems ◽  
High Quality ◽  
Design And Implementation ◽  
Key Dimensions ◽  
Regulatory Flexibility

Seed rules and regulations determine who can produce and sell seeds, which varieties will be available in the market, the quality of seed for sale, and where seed can be bought and sold. The legal and regulatory environment for seed impacts all stakeholders, including those in the informal sector, through shaping who can participate in the market and the quality and diversity of seed available. This paper addresses a gap in the current literature regarding the role of law and regulation in linking the informal and formal seed sectors and creating more inclusive and better governed seed systems. Drawing upon insights from the literature, global case studies, key expert consultations, and a methodology on the design and implementation of law and regulation, we present a framework that evaluates how regulatory flexibility can be built into seed systems to address farmers’ needs and engage stakeholders of all sizes. Our study focuses on two key dimensions: extending market frontiers and liberalizing seed quality control mechanisms. We find that flexible regulatory approaches and practices play a central role in building bridges between formal and informal seed systems, guaranteeing quality seed in the market, and encouraging market entry for high-quality traditional and farmer-preferred varieties.

scholarly journals Are Multi-Language Design Smells Fault-Prone? An Empirical Study

2021 ◽  
Vol 30 (3) ◽  
pp. 1-56
Author(s):  
Mouna Abidi ◽  
Md Saidur Rahman ◽  
Moses Openja ◽  
Foutse Khomh
Keyword(s):  
Programming Languages ◽  
Language Design ◽  
Functional Requirements ◽  
Code Smells ◽  
Design And Implementation ◽  
Design Smells ◽  
The Cost ◽  
The Impact ◽  
Fault Proneness

Nowadays, modern applications are developed using components written in different programming languages and technologies. The cost benefits of reuse and the advantages of each programming language are two main incentives behind the proliferation of such systems. However, as the number of languages increases, so do the challenges related to the development and maintenance of these systems. In such situations, developers may introduce design smells (i.e., anti-patterns and code smells) which are symptoms of poor design and implementation choices. Design smells are defined as poor design and coding choices that can negatively impact the quality of a software program despite satisfying functional requirements. Studies on mono-language systems suggest that the presence of design smells may indicate a higher risk of future bugs and affects code comprehension, thus making systems harder to maintain. However, the impact of multi-language design smells on software quality such as fault-proneness is yet to be investigated. In this article, we present an approach to detect multi-language design smells in the context of JNI systems. We then investigate the prevalence of those design smells and their impacts on fault-proneness. Specifically, we detect 15 design smells in 98 releases of 9 open-source JNI projects. Our results show that the design smells are prevalent in the selected projects and persist throughout the releases of the systems. We observe that, in the analyzed systems, 33.95% of the files involving communications between Java and C/C++ contain occurrences of multi-language design smells. Some kinds of smells are more prevalent than others, e.g., Unused Parameters , Too Much Scattering , and Unused Method Declaration . Our results suggest that files with multi-language design smells can often be more associated with bugs than files without these smells, and that specific smells are more correlated to fault-proneness than others. From analyzing fault-inducing commit messages, we also extracted activities that are more likely to introduce bugs in smelly files. We believe that our findings are important for practitioners as it can help them prioritize design smells during the maintenance of multi-language systems.

The Study of How to Extrude the Special Shaft Parts into Form

2013 ◽  
Vol 401-403 ◽  
pp. 908-911
Author(s):  
Xi Ping Bai
Keyword(s):  
Processing Method ◽  
Production Costs ◽  
Cold Extrusion ◽  
Utilization Rate ◽  
Mechanical Processing ◽  
Molding Process ◽  
Technical Problems ◽  
Full Analysis ◽  
Extrusion Forming

In this article, it mainly describes the use of extrusion production process as an example of the special shaft. It gives us a full analysis from the structure of the product, the material problems, the key technical problems needed to be solved, blank preparation processing and the process of extrusion forming. It also introduces the blank dimensions and the calculation method of the extrusion pressure. The method of blank lubrication processing and the process of designing extrusion mould.We are not unfamiliar with the center shaft of the bike. It is one of the important parts in bicycle bottom bracket. It is also a key part to determine the quality of the bicycle. Generally speaking, materials are used is 20 steel. The roughness of the surface is moderate. But the requirement of the product precision is high. We can get it by using mechanical processing method. But it is processing and the efficiency is low. While the utilization rate of mental material is low. So the production costs high. Because the parts production patch is large and the annual production is hundreds of thousands of pieces. In my opinion, it is more reasonable for us to adopt the technology of producing the parts with the cold extrusion precision molding process. Then we can save the materials, improve the efficiency of producing parts, lower the production parts and then meet the requirement of mass production.

Tool workspace consideration for assembly plan generation

2021 ◽  
Vol 41 (5) ◽  
pp. 612-625
Author(s):  
Akram Bedeoui ◽  
Riadh Ben Hadj ◽  
Moncef Hammadi ◽  
Nizar Aifaoui
Keyword(s):  
Collision Detection ◽  
New Product ◽  
Production Costs ◽  
Assembly Sequence ◽  
Content Type ◽  
Plan Generation ◽  
Assembly Sequences ◽  
Dynamic Interference ◽  
Time Decrease

Purpose During the design of a new product, the generation of assembly sequences plans (ASPs) has become one of the most important problems taken into account by researchers. In fact, a good mounting order allows the time decrease of the assembly process which leads to the reduction of production costs. In this context, researchers developed several methods to generate and optimize ASP based on various criteria. Although this paper aims to improve the quality of ASP it is necessary to increase the number of criteria which must be taken into account when generating ASPs. Design/methodology/approach In this paper, an ASP generation approach, which is based on three main algorithms, is proposed. The first one generates a set of assembly sequences based on stability criteria. The obtained results are treated by the second algorithm which is based on assembly tools (ATs) workspace criterion. An illustrative example is used to explain the different steps of this proposed approach. Moreover, a comparative study is done to highlight its advantages. Findings The proposed algorithm verifies, for each assembly sequence, the minimal required workspace of used AT and eliminates the ASPs non-respecting this criterion. Finally, the remaining assembly sequences are treated by the third algorithm to reduce the AT change during the mounting operation. Originality/value The proposed approach introduces the concept of AT workspace to simulate and select ASPs that respect this criterion. The dynamic interference process allows the eventual collision detection between tool and component and avoids it. The proposed approach reduces the AT change during the mounting operations.

Synthesis of Low Viscosity Polydimethylsiloxane Using Low Grade of Octamethylcyclotetrasiloxane

2021 ◽  
Vol 1028 ◽  
pp. 365-370
Author(s):  
Diba G Auliya ◽  
Soni Setiadji ◽  
Zulfi Mofa Agasa ◽  
Fitrilawati ◽  
Norman Syakir ◽  
...  
Keyword(s):  
Ring Opening ◽  
Raw Materials ◽  
Vitreoretinal Surgery ◽  
Production Costs ◽  
Low Grade ◽  
High Grade ◽  
High Quality ◽  
Low Viscosity ◽  
Polymerization Method

Polydimethylsiloxane (PDMS) has been widely used as a vitreous humour substitution in vitreoretinal surgery. Due to its limited availability and increasing domestic needs, the price of PDMS in Indonesia became very expensive. Previously, we reported the synthesized of PDMS from a high grade of monomer of 98% of Octamethylcyclotetrasiloxane (D4) and found that all PDMS samples produced high quality samples similar to that of commercial one. However, by considering the ease of obtaining raw materials and also the production costs, the synthesis of PDMS using monomer which easy to be found in Indonesia and low production costs is needed to be developed. Here, we reported the synthesis of PDMS using low grade of 96% of D4 in order to produce high quality of PDMS with low viscosity that can be used for vitreous humous substitution in vitreoretinal surgery. PDMS samples with low viscosity value of 0.94-1.35 Pa.s have been successfully synthesized from low grade of D4 and MM using ring-opening polymerization method. The yields of PDMS resulted in this research were in the range between 67.27% and 76.26%. From FTIR spectroscopy, it is found that all synthesized samples have structure and functional groups similar to PDMS using high grade of monomer of 98% Octamethylcyclotetrasiloxane (D4). From refractometer and surfgauge measurements, all samples have refractive index in the range of 1,4034-1,4040 and the value surface tension was 21 m.N/m.

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