Experimental validation of the proposed technique for condition monitoring of structure using limited noisy modal data

2019 ◽  
Vol 11 (1) ◽  
pp. 45-59
Author(s):  
Jafar Ali ◽  
Debasish Bandyopadhyay

Purpose Condition monitoring (CM) of structures is important from safety consideration. Damage detection techniques, using inverse dynamic approaches, are important tools to improve the mathematical models for monitoring the condition of structure. Uncertainties in the measured data might lead to unreliable identification of damage in structural system. Experimental validation is crucial for establishing its practical applicability. The measurement of dynamic responses at all degrees of freedom (DOFs) of a structure is also not feasible in practice. In addition the effect of these uncertainties and constraint of limited measurement are required to be studied based on experimental validation. This paper aims to discuss these issues. Design/methodology/approach Proposed numerical model based on measured natural frequencies and mode shapes is found suitable for CM of framed structures in the framework of finite element model with limited dynamic responses. The structural properties, namely, axial rigidity and bending rigidity are identified at the element level in the updated models of the system. Damage at the element level is identified by comparing the identified structural parameters of the updated model of the system with those of the undamaged state. Proposed numerical model is suitable for practical problem, as it is able to identify the structural parameters with limited modal data of first few modes, measured at selected DOFs. Findings The model is able to identify the structural damage with greater accuracy from the noisy dynamic responses even if the extent of damage is small. Experimental studies, on simple cantilever beams, establish the potential of the proposed methods for its practical implementation. Research limitations/implications The greater random noise will lead to unreliable identification of structural parameters as observed. Thus, filtering of noise technique may be required to be adopted prior to consideration of the measured data in the proposed identification approach. Practical implications Requirement of higher modal data seems to be difficult in case of real life practical problem. Thus, simulation technique like condensation or SEREP technique may be adopted. Social implications Structural health monitoring of infrastructural system is significantly important. CM of those structures from global response with limited measured data seems to be an effective tool to ensure safety and durability of structures. Originality/value The modal testing and subsequent extraction of modal data have been carried out at the authors’ laboratory. The numerical code based on inverse dynamic approach has been developed independently with original contribution.

2019 ◽  
Vol 11 (1) ◽  
pp. 71-81
Author(s):  
Jafar Ali ◽  
Debasish Bandyopadhyay

Purpose Condition monitoring (CM) has become significantly important, particularly in the context of ensuring safety, reliability and future usefulness of civil infrastructural systems. Most of the age old structures require immediate attention. Nondestructive tests and/or load tests along with routine maintenance inspections are common practice. However, most of the NDT techniques are location-dependent and are conducted in a piecewise manner. The paper aims to discuss these issues. Design/methodology/approach Numerical methods incorporating inverse techniques are a global approach to identify structural parameters using dynamic responses. However, measurement at all degrees of freedom does not seem to be feasible, due to practical constraints. Parameter identification of structures based on limited dynamic responses like modal slope and curvature mode shapes at the element level in a finite element platform is proposed in the present paper. The structural property for each element is derived adopting a two-phase analysis process, consisting modal extraction and structural parameter identification. It is important to study the accuracy of the predicted parameters with the number of measured modes. The structural property is identified using measured responses at those selected MDOF. Findings The proposed method is demonstrated in detail with a numerical example. The method seems to be an attractive proposition as the results obtained are very accurate even with noise-contaminated data. Research limitations/implications However, for practical problems, the experimental validation is significantly important prior to its application in real-life problems. Practical implications The developed model seems to be feasible for practical applications after experimental validation, as it is able to identify the structural parameters from limited noisy dynamic responses in frequency domains measured for few modes. Social implications Structural CM is the need of the hour, particularly for infrastructural systems including buildings and bridges, etc. System identification with a global dynamic response at few measurement locations may address the issue of health assessment of structures, which will have great social implications with respect to safety. Originality/value The proposed numerical model is originally developed by the authors with judicial modifications and combination of earlier research contributions to achieve greater accuracy. Limited measurement and the effect of random noise with numerical example are considered for the successful validation.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Zhenrong Zheng ◽  
Jiawei Wang ◽  
Qian Zhang ◽  
Kezhu Mao ◽  
Lijuan Luo ◽  
...  

Purpose The purpose of this paper is to investigate the effects of structural parameters of fabric on thermal insulation properties of the coated fabric. Design/methodology/approach The authors established a numerical model for the ablation of silicone resin-coated fabric under high heat flow, and the simulation results have been validated by quartz lamp ablation experiment. The model was used to investigate the effects of structural parameters of glass fiber fabrics on the heat transfer process of the coated fabric. Findings The numerical values were in agreement with the experimental values. The thermal insulation of the coated glass fiber fabric was better than coated carbon fabric. Thermal insulation performance of the coated glass fiber fabrics was in order plain < 2/1 twill < 3/3 twill < 5/3 stain fabric. Increasing the warp density, from 100 to 180 ends/10 cm, the temperature of the back surface of the coated glass fiber fabric was reduced from 601°C to 553°C. Thermal insulation performance dramatically increased as yarn fineness went from 129 to 280 tex, and the temperature difference was 63°C. Research limitations/implications In the ablation process, to simplify the calculation, the combustion reaction of silicone resin was ignored, which can be added in the future research. Originality/value This paper provides the ablation model of the silicon-coated fabric based on the 3D geometry model to explore the influence of the structural parameters of coated glass fiber fabric on its thermal protection performance.


2019 ◽  
Vol 16 (1) ◽  
pp. 121-133
Author(s):  
Ahmed M. Ellakany ◽  
Mohamad Ali ◽  
Mohamed A. El-Gohary ◽  
Mohamed Elkholy

Purpose The purpose of this paper is to introduce a numerical model to investigate static response of elastic steel-concrete beams. The numerical model is based on the lumped system with the combination of the transfer matrix and the analog beam methods (ABM). The beams are composed of an upper concrete slab and a lower steel beam, connected at the interface by shear transmitting studs. This type of beam is widely used in constructions especially for highway bridges. The static field and point transfer matrices for the element of the elastic composite beam are derived. The present model is verified and is applied to study the static response of elastic composite beams with intermediate conditions. The intermediate condition is considered as an elastic support with various values of stiffness. The elastic support can be considered rigid when the stiffness has very high values. The influence effect of shear stiffness between the upper slab and lower beam, and the end shear restraint on the static behavior of the composite beams is studied. In addition, the change in the stiffness of the elastic support is also highlighted. Design/methodology/approach The objective of this study is to introduce a numerical model based on lumped system to calculate the static performance of elastic composite bridge beams having intermediate elastic support by combining the ABM with the transfer matrix method (TMM). The developed model is applicable for studying static and dynamic responses of steel-concrete elastic composite beams with different end conditions taking into account the effect of partial shear interactions. The validity of the lumped mass model is checked by comparing its results with a distributed model and good agreements are achieved (Ellakany and Tablia, 2010). Findings A model based on the lumped system of the elastic composite steel-concrete bridge beam with intermediate elastic support under static load is presented. The model takes into consideration the effect of the end shear restraint together with the interaction between the upper slab and the lower beam. Combining the analogical beam method with the TMM and analyzing the behavior of the elastic composite beam in terms of shear studs and stiffness, the following outcomes can be drawn: end shear restraint and stiffness of the shear layer are the two main factors affecting the response of elastic composite beams in terms of both the deflection and the moments. Using end shear restraint reduces the deflection extensively by about 40 percent compared to if it is not used assuming that: there is no interaction between the upper slab and the lower beam and the beam is acting as simply supported. As long as the shear layer stiffness increases or interaction exists, the deflection decreases. This reduced rate in deflection is smaller in case of existence of end shear restraint. The effect of the end shear restraint is more prevailing on reducing the deflections in case of partial interactions. However, its effect completely diminishes in case of complete interaction. Presence of the end shear restraint and shear layer stiffness produces almost the same variations in the components of the bending moments of the composite beam. Finally, for a complete interaction, comparing the case of using end shear restraint or the case without it, the differences in the values of the deflections and moments are almost negligible. Research limitations/implications The following assumptions related to the theory of ABM: shear studs connecting both sub-beams are modeled as a thin shear layer, each sub-beam has the same vertical displacement and the shear deformation in the sub-beams is neglected. Practical implications The developed model can be effectively used for a quick estimation of the dynamic responses of elastic composite beams in real life rather than utilizing complicated numerical models. Social implications The applications of this model can be further extended for studying the behavior of complex bridge beams that will guarantee the safety of the public in a quick view. Originality/value Previous models combined the TMM with the ABM for studying the static and free-vibration behaviors of elastic composite beams assuming that the field element is subjected to a distributed load. To study the dynamic response of elastic composite beams subjected to different moving loads using transfer matrix ABM, it was essential to use a massless field element and concentrate the own weight of the beam at the point element. This model is considered a first step for studying the impact factors of elastic composite beams subjected to moving loads.


2021 ◽  
pp. 147592172199474
Author(s):  
Bin Xu ◽  
Ye Zhao ◽  
Baichuan Deng ◽  
Yibang Du ◽  
Chen Wang ◽  
...  

Identification of nonlinear restoring force and dynamic loadings provides critical information for post-event damage diagnosis of structures. Due to high complexity and individuality of structural nonlinearities, it is difficult to provide an exact parametric mathematical model in advance to describe the nonlinear behavior of a structural member or a substructure under strong dynamic loadings in practice. Moreover, external dynamic loading applied to an engineering structure is usually unknown and only acceleration responses at limited degrees of freedom of the structure are available for identification. In this study, a nonparametric nonlinear restoring force and excitation identification approach combining the Legendre polynomial model and extended Kalman filter with unknown input is proposed using limited acceleration measurements fused with limited displacement measurements. Then, the performance of the proposed approach is first illustrated via numerical simulation with multi-degree-of-freedom frame structures equipped with magnetorheological dampers mimicking nonlinearity under direct dynamic excitation or base excitation using noise-polluted measurements. Finally, a dynamic experimental study on a four-story steel frame model equipped with a magnetorheological damper is carried out and dynamic response measurement is employed to validate the effectiveness of the proposed method by comparing the identified dynamic responses, nonlinear restoring force, and excitation force with the test measurements. The convergence and the effect of initial estimation errors of structural parameters on the final identification results are investigated. The effect of data fusion on improving the identification accuracy is also investigated.


Author(s):  
K. Harold Yae ◽  
Su-Tai Chern ◽  
Howyoung Hwang

Abstract Using forward and inverse dynamic analysis, the dynamic simulation of a backhoe has been compared with experiments. In the experiment, recorded were the configuration and force histories; that is, velocity and position, and force output from the hydraulic cylinder-all were measured in the time domain. When the experimental force history is used as driving force in the simulation, forward dynamic analysis produces a corresponding motion history. And when the experimental motion history is used as if a prescribed trajectory, inverse dynamic analysis generates a corresponding force history. Therefore, these two sets of motion and force histories — one set from experiment, and the other from the simulation that is driven forward and backward with the experimental data — are compared in the time domain. The comparisons are discussed in regard to the effects of variations in initial conditions, friction, and viscous damping.


Author(s):  
C F McCulloch ◽  
P Vanhonacker ◽  
E Dascotte

A method is proposed for updating finite element models of structural dynamics using the results of experimental modal analysis, based on the sensitivities to changes in physical parameters. The method avoids many of the problems of incompatibility and inconsistency between the experimental and analytical modal data sets and enables the user to express confidence in measured data and modelling assumptions, allowing flexible but automated model updating.


Author(s):  
Yaozhi Lu ◽  
Fanzhou Zhao ◽  
Loic Salles ◽  
Mehdi Vahdati

The current development of wind turbines is moving toward larger and more flexible units, which can make them prone to fatigue damage induced by aeroelastic vibrations. The estimation of the total life of the composite components in a wind turbine requires the knowledge of both low and high cycle fatigue (LCF and HCF) data. The first aim of this study is to produce a validated numerical model, which can be used for aeroelastic analysis of wind turbines and is capable of estimating the LCF and HCF loads on the blade. The second aim of this work is to use the validated numerical model to assess the effects of extreme environmental conditions (such as high wind speeds) and rotor over-speed on low and high cycle fatigue. Numerical modelling of this project is carried out using the Computational Fluid Dynamics (CFD) & aeroelasticity code AU3D, which is written at Imperial College and developed over many years with the support from Rolls-Royce. This code has been validated extensively for unsteady aerodynamic and aeroelastic analysis of high-speed flows in gas turbines, yet, has not been used for low-speed flows around wind turbine blades. Therefore, in the first place the capability of this code for predicting steady and unsteady flows over wind turbines is studied. The test case used for this purpose is the Phase VI wind turbine from the National Renewable Energy Laboratory (NREL), which has extensive steady, unsteady and mechanical measured data. From the aerodynamic viewpoint of this study, AU3D results correlated well with the measured data for both steady and unsteady flow variables, which indicated that the code is capable of calculating the correct flow at low speeds for wind turbines. The aeroelastic results showed that increase in crosswind and shaft speed would result in an increase of unsteady loading on the blade which could decrease the lifespan of a wind turbine due to HCF. Shaft overspeed leads to significant increase in steady loading which affects the LCF behaviour. Moreover, the introduction of crosswind could result in significant dynamic vibration due to forced response at resonance.


2019 ◽  
Vol 71 (2) ◽  
pp. 284-294 ◽  
Author(s):  
AiHua Zhu ◽  
Si Yang ◽  
Qiang Li ◽  
JianWei Yang ◽  
Xi Li ◽  
...  

PurposeThe purpose of this paper is to study the wear evolution of metro wheels under the conditions of different track sequences, track composition and vehicle load and then to predict wheel wear and to guide its maintenance.MethodologyBy using the SIMPACK and MATLAB software, numerical simulation analysis of metro wheel wear is carried out based on Hertz theory, the FASTSIM algorithm and the Archard model. First of all, the vehicle dynamics model is established to calculate the motion relationship and external forces of wheel-rail in the SIMPACK software. Then, the normal force of wheel-rail is solved based on Hertz theory, and the tangential force of wheel-rail is calculated based on the FASTSIM algorithm through the MATLAB software. Next, in the MATLAB software, the wheel wear is calculated based on the Archard model, and a new wheel profile is obtained. Finally, the new wheel profile is re-input into the vehicle system dynamics model in the SIMPACK software to carry out cyclic calculation of wear.FindingsThe results show that the setting order of different curves has an obvious influence on wear when the proportion of the straight track and the curve is fixed. With the increase in running mileage, the severe wear zone is shifted from tread to flange root under the condition of the sequence-type track, but the wheel wear distribution is basically stable for the unit-type track, and their wear growth rates become closer. In the tracks with different straight-curved ratio, the more proportion the curved tracks occupy, the closer the severe wear zone is shifted to flange root. At the same time, an increase in weight of the vehicle load will aggravate the wheel wear, but it will not change the distribution of wheel wear. Compared with the measured data of one city B type metro in China, the numerical simulation results of wheel wear are nearly the same with the measured data.Practical implicationsThese results will be helpful for metro tracks planning and can predict the trend of wheel wear, which has significant importance for the vehicle to do the repair operation. At the same time, the security risks of the vehicle are decreased economically and effectively.Originality/valueAt present, many scholars have studied the influence of metro tracks on wheel wear, but mainly focused on a straight line or a certain radius curve and neglected the influence of track sequence and track composition. This study is the first to examine the influence of track sequence on metro wheel wear by comparing the sequence-type track and unit-type track. The results show that the track sequence has a great influence on the wear distribution. At the same time, the influence of track composition on wheel wear is studied by comparing different straight-curve ratio tracks; therefore, wheel wear can be predicted integrally under different track conditions.


Author(s):  
Chunxia Zhu ◽  
Jay Katupitiya ◽  
Jing Wang

Purpose Manipulator motion accuracy is a fundamental requirement for precision manufacturing equipment. Light weight manipulators in high speed motions are vulnerable to deformations. The purpose of this work is to analyze the effect of link deformation on the motion precision of parallel manipulators. Design/methodology/approach The flexible dynamics model of the links is first established by applying the Euler–Bernoulli beam theory and the assumed modal method. The rigid-flexible coupling equations of the parallel mechanism are further derived by using the Lagrange multiplier approach. The elastic energy resulting from spiral motion and link deformations are computed and analyzed. Motion errors of the 3-link torque-prismatic-torque parallel manipulator are then evaluated based on its inverse kinematics. The validation experiments are also conducted to verify the numerical results. Findings The lateral deformation and axial deformation are largest at the middle of the driven links. The axial deformation at the middle of the driven link is approximately one-tenth of the transversal deformation. However, the elastic potential energy of the transversal deformation is much smaller than the elastic force generated from axial deformation. Practical implications Knowledge on the relationship between link deformation and motion precision is useful in the design of parallel manipulators for high performing dynamic responses. Originality/value This work establishes the relationship between motion precision and the amount of link deformation in parallel manipulators.


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