Torsional tribological behavior of polytetrafluoroethylene composites filled with hexagonal boron nitride and phenyl p-hydroxybenzoate under different angular displacements

2015 ◽  
Vol 67 (2) ◽  
pp. 139-149 ◽  
Author(s):  
Shibo Wang ◽  
Bo Cao ◽  
Bing Teng

Purpose – The purpose of this paper is to investigate the effect of hexagonal boron nitride (h-BN) and poly (phenyl p-hydroxybenzoate) (PHBA) on improving the torsional tribological behavior of polytetrafluoroethylene (PTFE). Design/methodology/approach – This paper investigates the torsional tribological behavior of PTFE composites filled with h-BN and PHBA under different angular displacements with a plane-on-plane torsional friction tester. The worn surface of PTFE composites was investigated by using a scanning electron microscope. Findings – The shape of T–Θ curves of PTFE composites was influenced by both content fillers and torsional angule. The material with a higher coefficient of sliding friction exhibited the larger torsional angle under which the torsional regime transited from a partial slip to a gross slip. PTFE composites filled with 20 weight per cent PHBA and 10 weight per cent h-BN showed the best anti-wear properties. The specific wear rate of composites exhibits a negative correlation with material hardness. The wear volume loss presents a positive correlation with friction dissipation energy. The specific wear rate of all composites decreased with increasing torsional angle. The dominant wear mechanism of pure PTFE was adhesive wear. The slight plastic flow and plowing occurred on the worn surfaces of PTFE composites because of the higher hardness of composites and the lubrication of h-BN particles with layer crystal structure. Originality/value – This paper put forward a kind of PTFE composite with low torsional wear rate, which can be used in the sliding slewing bearing or the center plate of a bogie.

2018 ◽  
Vol 72 (2) ◽  
pp. 203-210
Author(s):  
Binnur Sagbas

Purpose The purpose of this paper is to investigate applicability of hexagonal boron nitride (h-BN) powder as a solid lubricant additive in coconut oil and to determine the tribological behavior of PEEK rubbed with DIN2080 tool steel, under prepared green lubricating condition. Design/methodology/approach In this study, tiribological performance of PEEK against the DIN2080 tool steel is investigated with green lubricant. Coconut oil was used as green lubricant and 4 per cent wt. h-BN powder was added as lubricant additive into the coconut oil. Reciprocal pin-plate tribological test were applied under dry, coconut oil and coconut oil+h-BN lubrication condition. Friction coefficients were recorded and wear behavior of the samples investigated by mass loss measurement and topographical inspection of wear track by optical profilometer. Findings Using coconut oil as lubricant provided 80 per cent reduction of friction coefficient and 33.4 per cent reduction of wear rate. Addition of h-BN into the coconut oil provide 84 per cent reduction of friction coefficient and 56 per cent reduction of wear rate. The results showed that vegetable oil is promising lubricant for sustainable manufacturing. h-BN serves to increase lubricant performance and decrease wear of the surfaces. Practical implications Petrochemical lubricants are one of the major sources of environmental pollution and health hazards. Development and use of environmental and health friendly lubricants support sustainability and reduce wear, friction and energy consumption. With this consciousness, recent studies have focused on green tribology and green lubricants such as vegetable oils, ionic liquid bio-lubricants and bio-based polymers. Originality/value In literature study coconut oil was proposed as green lubricant while h-BN powder was proposed as solid lubricant. However, applicability of h-BN powder in coconut oil has not been explored yet. Moreover, wear and friction property of PEEK material with DIN 2080 tool steel pair surface has not been studied yet with green lubricants.


2020 ◽  
Vol 72 (10) ◽  
pp. 1199-1204
Author(s):  
Hilmi Amiruddin ◽  
Mohd Fadzli Bin Abdollah ◽  
Muhamad Aliff Danial Mohamad Nizar

Purpose This study aims to introduce a novel technique which helped in quantifying the wear performance of a roller chain which was lubricated by using the palm oil-based hexagonal boron nitride (hBN) nanoparticles (nano-biolubricant). Design/methodology/approach The efficiency of the nano-biolubricant was evaluated by using a custom-made roller chain tribometer, at different resistance torque values at a constant speed and running time. Prior to the test, 2 different lubrication conditions were applied. The mass loss and elongation behaviour of a roller chain was selected as a degradation metric for monitoring the amount of the chain wear. The predominant wear mechanism of a roller chain was identified by surface morphological analysis. Findings Regardless of the lubrication conditions, the wear performance of the roller chain was significantly increased, at increasing resistance torque values. Higher wear was noted when the roller chain was lubricated using a nano-biolubricant, however, the wear curve showed a promising high chain life. The predominant wear mechanism involved is abrasive wear. Originality/value Although an increase in the elongation during running is based on the wear between the pins and roller, none of the earlier studies quantified the wear performance of a roller chain under differing lubrication conditions. Hence, for bridging the gap, this study described a new method for measuring the wear performance of the roller chain which was lubricated using the palm oil-based hBN nanoparticles or a nano-biolubricant. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-02-2020-0061/


2016 ◽  
Vol 68 (4) ◽  
pp. 441-445 ◽  
Author(s):  
Muhammad Ilman Hakimi Chua Abdullah ◽  
Mohd Fadzli Bin Abdollah ◽  
Noreffendy Tamaldin ◽  
Hilmi Amiruddin ◽  
Nur Rashid Mat Nuri

Purpose This paper aims to investigate the effect of hexagonal boron nitride (hBN) nanoparticles on extreme pressure (EP) properties when used as an additive in lubricating oil. Design/methodology/approach The nano-oil was prepared by dispersing an optimal composition of 0.5 vol. per cent of 70 nm hBN in SAE 15W-40 diesel engine oil using a sonication technique. The tribological testing was performed using a four-ball tribometer according to the ASTM standard. Findings It was found that the nano-oil has a potential to decelerate the seizure point on the contact surfaces, where higher EP can be obtained. More adhesive wear was observed on the worn surfaces of ball bearing lubricated with SAE 15W-40 diesel engine oil as compared with the nano-oil lubrication. Originality/value The results of the experimental studies demonstrated the potential of hBN as an additive for improving the load-carrying ability of lubricating oil.


2021 ◽  
Author(s):  
Musa Alhaji Ibrahim ◽  
Yusuf Şahin ◽  
Auwal Ibrahim ◽  
Auwalu Yusuf Gidado ◽  
Mukhtar Nuhu Yahya

Lately, artificial neural network (ANN) and adaptive neuro-fuzzy inference system (ANFIS) models have been recognized as potential and good tools for mathematical modeling of complex and nonlinear behavior of specific wear rate (SWR) of composite materials. In this study, modeling and prediction of specific wear rate of polytetraflouroethylene (PTFE) composites using FFNN and ANFIS models were examined. The performances of the models were compared with conventional multilinear regression (MLR) model. To establish the proper choice of input variables, a sensitivity analysis was performed to determine the most influential parameter on the SWR. The modeling and prediction performance results showed that FFNN and ANFIS models outperformed that of the MLR model by 45.36% and 45.80%, respectively. The sensitivity analysis findings revealed that the volume fraction of reinforcement and density of the composites and sliding distance were the most and more influential parameters, respectively. The goodness of fit of the ANN and ANFIS models was further checked using t-test at 5% level of significance and the results proved that ANN and ANFIS models are powerful and efficient tools in dealing with complex and nonlinear behavior of SWR of the PTFE composites.


2019 ◽  
Vol 71 (9) ◽  
pp. 1064-1071 ◽  
Author(s):  
Alagarsamy S.V. ◽  
Ravichandran M.

Purpose Aluminium and its alloys are the most preferred material in aerospace and automotive industries because of their high strength-to-weight ratio. However, these alloys are found to be low wear resistance. Hence, the incorporation of ceramic particles with the aluminium alloy may be enhanced the mechanical and tribological properties. The purpose of this study is to optimize the specific wear rate and friction coefficient of titanium dioxide (TiO2) reinforced AA7075 matrix composites. The four wear control factors are considered, i.e. reinforcement (Wt.%), applied load (N), sliding velocity (m/s) and sliding distance (m). Design/methodology/approach The composites were fabricated through stir casting route with varying weight percentages (0, 5, 10 and 15 Wt.%) of TiO2 particulates. The mechanical properties of the composites were studied. The specific wear rate and friction coefficient of the newly prepared composites was determined by using a pin-on-disc apparatus under dry sliding conditions. Experiments were planned as per Taguchi’s L16 orthogonal design. Signal-to-noise ratio analysis was used to find the optimal combination of parameters. Findings The mechanical properties such as yield strength, tensile strength and hardness of the composites significantly improved with the addition of TiO2 particles. The analysis of variance result shows that the applied load and reinforcement Wt.% are the most influencing parameters on specific wear rate and friction coefficient during dry sliding conditions. The scanning electron microscope morphology of the worn surface shows that TiO2 particles protect the matrix from more removal of material at all conditions. Originality/value This paper provides a solution for optimal parameters on specific wear rate and friction coefficient of aluminium matrix composites (AMCs) using Taguchi methodology. The obtained results are useful in improving the wear resistance of the AA7075-TiO2 composites.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Xiaocui Xin ◽  
Yunxia Wang ◽  
Zhaojie Meng ◽  
Hao Liu ◽  
Yunfeng Yan ◽  
...  

Purpose This paper aims to focus on studying the addition of nano-tungsten disulfide (WS2) on fretting wear performance of ultra-high-molecular-weight-polyethylene (UHMWPE). Design/methodology/approach In this study, the effect of WS2 content on fretting wear performance of UHMWPE was investigated. The fretting wear performance of the UHMWPE and WS2/UHMWPE nanocomposites were evaluated on oscillating reciprocating friction and wear tester. The data of the friction coefficient and the specific wear rate were obtained. The worn surfaces of composites were observed. The transfer film and its component were analyzed. Findings With the addition of 0.5% WS2, the friction coefficient and specific wear rate increased. With the content increased to 1% and 1.5%, the friction coefficient and specific wear rate decreased. The lowest friction coefficient and specific wear rate were obtained with the addition of 1.5% nano-WS2. Continuingly increasing content, the friction coefficient and wear rate increased but lower than that of pure UHMWPE. Research limitations/implications The research indicated the fretting wear performance related to the content of nano-WS2 with the incorporation of WS2 into UHMWPE. Practical implications The result may help to choose the appropriate content. Originality/value The main originality of the research is to reveal the fretting behavior of UHMWPE and WS2/UHMWPE nanocomposites. It makes us realize the nano-WS2 had an effect on the fretting wear performance of UHMWPE. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-04-2020-0151/


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Abhishek Vyas ◽  
Kawaljit Singh Randhawa

Purpose The purpose of this study is to improve the mechanical and tribological performance of polypropylene (PP) material. The influence of hexagonal boron nitride (h-BN) microparticles on mechanical and tribological properties of PP/polyamide 6 (nylon 6) (PA6) blend has been investigated in this paper. Design/methodology/approach Tensile strength, elongation, elastic modulus and Rockwell hardness were measured to identify the mechanical properties of materials. Coefficient of friction (COF) and wear rates of materials were measured with the help of a pin-on-disc tribometer to check the tribological behavior of blend and composite materials. Findings As a result, a small decrease in tensile strength and elongation and improvement in elastic modulus were found for PP/PA6 and PP/PA6/h-BN composite compared to pure PP. The wear rate of PP/PA6 blend and PP/PA6/h-BN composite was found low compared to pure PP matrix, while the COF of PP/PA6 blend was found slightly higher owing to the presence of harder PA6 matrix which was then improved by the h-BN filler reinforcement in PP/PA6/h-BN composite. The addition of PA6 in PP improved the wear rate of PP by 8–24%, whereas the addition of h-BN microparticles improved the wear rate by 22–50% and 24–44% compared to pure PP and PP/PA6 blend, respectively, in different parameters. Originality/value Modulus of elasticity and hardness of pure PP was enhanced by blending with PA6 and was further improved by h-BN fillers. The addition of PA6 in PP improved the wear rate, while h-BN fillers were found effective in reducing the COF by generating smooth thin lubricating film.


Author(s):  
Y. Sakano ◽  
T. Iwai ◽  
Y. Shoukaku

The friction and wear properties of polymer were investigated under a hydrogen atmosphere, by using PTFE (polytetrafluoroethylene) and two kinds of PTFE composites. Experiments were also conducted in air, nitrogen, and vacuum environment. The experiment carried out by pin-on-disk friction and wears apparatus in the vacuum chamber. Pin specimens are no filling PTFE, Gr-filled PTFE (Gr filled with 25 wt%) and MoS2–filled PTFE (MoS2 filled with 25 wt%). Friction disk is aluminum alloy 6061-T6 with 0.02μm surface roughness. Aluminum alloy 6061-T6 is able to use for apparatus for hydrogen. After experiments, specific wear rate was calculated, specimen surface, wear track and wear debris were observed, surface profile of the wear track were measured. The specific wear rate of unfilled PTFE and PTFE/MoS2 of in air was lower than the other atmospheres. The A6061-T6 disk was worn by PTFE pin specimens and in the case of wear track was much rougher, the specific wear rate of pin specimens tended to increase without unfilled PTFE in air and PTFE/Gr.


2020 ◽  
Vol 72 (10) ◽  
pp. 1159-1165
Author(s):  
Yanfeng Han ◽  
Lei Yin ◽  
Guo Xiang ◽  
Guangwu Zhou ◽  
Haizhou Chen ◽  
...  

Purpose The tribological behavior, i.e. friction coefficient and wear rate, and vibration characteristics of the water-lubricated bearing was investigated. The water-lubricated bearing is made of three different materials, i.e. polyether-ether-ketone (PEEK), polyimide (PI) and nitrile-butadiene rubber (NBR). Design/methodology/approach The tribological behavior was investigated experimentally on a specially designed test rig. Three vibration sensors were used to record the vibration of the bearing. Findings The results indicated that the variation of friction coefficient with rotation speed agrees well with the trend of Stribeck curve. The tested friction coefficient of rubber bearing is higher than that of the other two bearings whether it is in the state of mixed-lubrication or hydrodynamic lubrication, and which causing a larger wear rate in rubber bearing. The PEEK bearing exhibits the best tribological properties due to it has smaller friction coefficient and wear rate. However, it can be found that the rubber bearing gives the minimum vibration acceleration, which means that the rubber bearing has the most potential to improve the stability of water-lubricated bearing rotor system. Originality/value In this study, a group of experiment studies conducted on a specially designed test rig. The comprehensive performance, including friction coefficient, vibration acceleration and wear rate, of water-lubricated bearing with three different materials, i.e. PEEK, PI and NBR, was compared systematically. The experiment research may offer a reference for the selection of material in water-lubricated bearing in specific operating conditions. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-10-2019-0447/


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