Fabrication of 3D microfluidic structure with direct selective laser baking of PDMS

2019 ◽  
Vol 25 (4) ◽  
pp. 775-780 ◽  
Author(s):  
Mohammadreza Riahi ◽  
Fatemeh Karimi ◽  
Atefeh Ghaffari
Keyword(s):  
3D Printing ◽  
Design Methodology ◽  
3D Model ◽  
Three Dimensional ◽  
Laser Irradiance ◽  
Curing Time ◽  
Content Type ◽  
3D Print ◽  
Dimethyl Siloxane ◽  
Baking Process

Purpose The purpose of this paper is to present three-dimensional (3D) printing of structures with a new method called selective laser baking (SLB) of Poly Dimethyl Siloxane (PDMS). Design/methodology/approach A 3D model is designed on the computer. PDMS Base is mixed with its hardener and poured into a container. Before it is hardened which normally occures after several hours, a CO2 laser selectively exposes different areas on the surface of the PDMS mixture according to the pattern of a slice of a 3D model designed on the computer. Because of the thermal effect of the CO2 laser, once exposed, PDMS heats up and hardens, producing a cured layer of PDMS which is attached to a base. The base with the cured layer is lowered in the container for a short distance and a layer of new uncured PDMS is spread over the previous layer. The laser exposes new areas again and hardens them. This process is repeated until the whole structure is fabricated. Findings The parameters involved in the baking process are investigated and the relation between temperature, mixing portion and laser irradiance on the curing time and layer thickness are investigated. Originality/value This fabrication technique is a unique fabrication method that helps to 3D print with two base polymers which their polymerization can be boosted by heat. This 3D printing method has not been presented earlier.

Three-dimensional model of an ancient Egyptian falcon mummy skeleton

2015 ◽  
Vol 21 (4) ◽  
pp. 368-372 ◽  
Author(s):  
Anton Du Plessis ◽  
Ruhan Slabbert ◽  
Liani Colette Swanepoel ◽  
Johan Els ◽  
Gerrie J Booysen ◽  
...  
Keyword(s):  
Computed Tomography ◽  
3D Printing ◽  
Three Dimensional ◽  
Micro Computed Tomography ◽  
Three Dimensional Model ◽  
Content Type ◽  
3D Print ◽  
Ancient Egyptian ◽  
Computed Tomography Scanning ◽  
Tomography Scanning

Purpose – The purpose of this paper is to present the first detailed three-dimensional (3D) print from micro-computed tomography data of the skeleton of an ancient Egyptian falcon mummy. Design/methodology/approach – Radiographic analysis of an ancient Egyptian falcon mummy housed at Iziko Museums of South Africa was performed using non-destructive x-ray micro-computed tomography. A 1:1 physical replica of its skeleton was printed in a polymer material (polyamide) using 3D printing technology. Findings – The combination of high-resolution computed tomography scanning and rapid prototyping allowed us to create an accurate 1:1 model of a biological object hidden by wrappings. This model can be used to study skeletal features and morphology and also enhance exhibitions hosted within the museum. Originality/value – This is the first replica of its kind made of an ancient Egyptian falcon mummy skeleton. The combination of computed tomography scanning and 3D printing has the potential to facilitate scientific research and stimulate public interest in Egyptology.

scholarly journals 3D textile reconstruction based on KinectFusion and synthesized texture

2017 ◽  
Vol 29 (6) ◽  
pp. 793-806 ◽  
Author(s):  
PengPeng Hu ◽  
Taku Komura ◽  
Duan Li ◽  
Ge Wu ◽  
Yueqi Zhong
Keyword(s):  
Artificial Intelligence ◽  
Design Methodology ◽  
3D Model ◽  
Three Dimensional ◽  
Experimental Results ◽  
High Quality ◽  
Content Type

Purpose The purpose of this paper is to present a novel framework of reconstructing the 3D textile model with synthesized texture. Design/methodology/approach First, a pipeline of 3D textile reconstruction based on KinectFusion is proposed to obtain a better 3D model. Second, “DeepTextures” method is applied to generate new textures for various three-dimensional textile models. Findings Experimental results show that the proposed method can conveniently reconstruct a three-dimensional textile model with synthesized texture. Originality/value A novel pipeline is designed to obtain 3D high-quality textile models based on KinectFusion. The accuracy and robustness of KinectFusion are improved via a turntable. To the best of the authors’ knowledge, this is the first paper to explore the synthesized textile texture for the 3D textile model. This is not only simply mapping the texture onto the 3D model, but also exploring the application of artificial intelligence in the field of textile.

Research on color 3D printing based on color adherence

2018 ◽  
Vol 24 (1) ◽  
pp. 37-45 ◽  
Author(s):  
Minhua Yang ◽  
Xin-guang Lv ◽  
Xiao-jie Liu ◽  
Jia-qing Zhang
Keyword(s):  
3D Printing ◽  
Fused Deposition Modeling ◽  
Three Dimensional ◽  
Color Line ◽  
Color Distribution ◽  
Content Type ◽  
3D Print ◽  
3D Objects ◽  
Fused Deposition ◽  
Color Printing

Purpose This paper aims to present a method of color three-dimensional (3D) printing based on color adherence. Design/methodology/approach First, experiments of the color effects of 3D printings using different carriers and different printing methods were performed. Second, the color of a specific point could be calculated through a theory of dimension-reducing, and the color distribution of 3D model was transformed from 3D to 1D color line corresponding with 3D print sequence. At last, the color lines, which were printed on a PE film by silk-screen printing, was carried by a filament and then printed through a fused deposition modeling 3D printer. Findings The printing ink and PE film are suitable as the pigment and carrier under this investigation, respectively. Based on an idea of reducing dimension, the method of 3D color printing through adhering color to a filament is realized. The color saturation of the sample was relatively high through the method. Research limitations/implications It is hard to avoid that there may be some residual color in the nozzle through this method, and the purity of following color will be affected. As a result, continuous improvements should be made to perfect the method. Practical implications An approach of 3D color printing is described in detail, and what kind of model is more applicable is discussed particularly. Originality/value This approach is implemented to print color 3D objects with just one nozzle by means of color adherence. That is, printing the 3D objects using the filament is carried out with 1D color line, which is printed by a traditional printing method.

What future for humans in assembly?

2014 ◽  
Vol 34 (4) ◽  
pp. 305-309 ◽  
Author(s):  
Robert Bogue
Keyword(s):  
3D Printing ◽  
Design Methodology ◽  
Three Dimensional ◽  
Manufacturing Technology ◽  
Industrial Robots ◽  
Content Type ◽  
Timely Review ◽  
Advanced Robotics ◽  
The Impact

Purpose – This paper aims to investigate the predicted expansion of robotic and three-dimensional (3D) printing technologies and its impact on the global assembly and manufacturing workforce. Design/methodology/approach – Following an introduction, this paper first considers the anticipated proliferation of industrial robots and then discusses 3D printing. It concludes with a discussion of the impact of these technologies on employment. Findings – This paper shows that a major expansion in the use of robotics is imminent and that 3D printing is emerging as a major manufacturing technology. These trends will considerably reduce the size of the assembly and manufacturing workforce. Originality/value – This paper provides a timely review of the impact of advanced robotics and 3D printing on employment in assembly and manufacture.

3D printing: a useful tool for the fabrication of artificial electromagnetic (EM) medium

2016 ◽  
Vol 22 (2) ◽  
pp. 251-257 ◽  
Author(s):  
Xiaoyong Tian ◽  
Ming Yin ◽  
Dichen Li
Keyword(s):  
3D Printing ◽  
Design Methodology ◽  
Three Dimensional ◽  
Manufacturing Strategy ◽  
Low Loss ◽  
Printing Process ◽  
Content Type ◽  
Design And Manufacturing ◽  
3D Printed ◽  
Loss Characteristic

Purpose Artificial electromagnetic (EM) medium and devices are designed with integrated micro- and macro-structures depending on the EM transmittance performance, which is difficult to fabricate by the conventional processes. Three-dimensional (3D) printing provides a new solution for the delicate artificial EM medium. This paper aims to first review the applications of 3D printing in the fabrication of EM medium briefly, mainly focusing on photonic crystals, metamaterials and gradient index (GRIN) devices. Then, a new design and fabrication strategy is proposed for the EM medium based on the 3D printing process, which was verified by the implementation of a 3D 90o Eaton lens based on GRIN metamaterials. Design/methodology/approach A new design and manufacturing strategy driven by the physical (EM transmittance) performance is proposed to illustrate the realization procedures of EM medium based device with controllable micro- and macro-structures. Stereolithography-based 3D printing process is used to obtain the designed EM device, an GRIN Eaton lens. The EM transmittance of the Eaton lens was validated experimentally and by simulation. Findings A 3D 90o Eaton lens was realized based on GRIN metamaterials structure according to the proposed design and manufacturing strategy, which had the broadband (12-18 GHz) and low loss characteristic. The feasibility of 3D printing for the artificial EM medium and GRIN devices has been verified for the further real applications in the industries. Originality/value The applications of 3D printing in artificial EM medium and devices were systematically reviewed. A new design strategy driven by physical performance for the EM device was proposed and validated by the firstly 3D printed 3D Eaton lens.

A biomimetic 3D airflow sensor made of an array of two piezoelectric metal-core fibers

Sensor Review ◽  
2017 ◽  
Vol 37 (3) ◽  
pp. 312-321 ◽  
Author(s):  
Yixiang Bian ◽  
Can He ◽  
Kaixuan Sun ◽  
Longchao Dai ◽  
Hui Shen ◽  
...  
Keyword(s):  
Design Methodology ◽  
Spherical Surface ◽  
Three Dimensional ◽  
Three Dimensions ◽  
Piezoceramic Cylinder ◽  
Metal Core ◽  
Content Type ◽  
3D Space ◽  
Highly Sensitive ◽  
Airflow Sensor

Purpose The purpose of this paper is to design and fabricate a three-dimensional (3D) bionic airflow sensing array made of two multi-electrode piezoelectric metal-core fibers (MPMFs), inspired by the structure of a cricket’s highly sensitive airflow receptor (consisting of two cerci). Design/methodology/approach A metal core was positioned at the center of an MPMF and surrounded by a hollow piezoceramic cylinder. Four thin metal films were spray-coated symmetrically on the surface of the fiber that could be used as two pairs of sensor electrodes. Findings In 3D space, four output signals of the two MPMFs arrays can form three “8”-shaped spheres. Similarly, the sensing signals for the same airflow are located on a spherical surface. Originality/value Two MPMF arrays are sufficient to detect the speed and direction of airflow in all three dimensions.

Comparison of the reluctance laminated and solid rotor synchronous machine operating at high temperatures

2019 ◽  
Vol 38 (4) ◽  
pp. 1111-1119 ◽  
Author(s):  
Marcin Lefik ◽  
Krzysztof Komeza ◽  
Ewa Napieralska-Juszczak ◽  
Daniel Roger ◽  
Piotr Andrzej Napieralski
Keyword(s):  
High Speed ◽  
Design Methodology ◽  
Three Dimensional ◽  
Synchronous Machine ◽  
Point Of View ◽  
Heat Sources ◽  
Model Calculations ◽  
Content Type ◽  
Thermal Phenomenon ◽  
Practical Implications

Purpose The purpose of this paper is to present a comparison between reluctance synchronous machine-enabling work at high internal temperature (HT° machine) with laminated and solid rotor. Design/methodology/approach To obtain heat sources for the thermal model, calculations of the electromagnetic field were made using the Opera 3D program including effect of rotation and the resulting eddy current losses. To analyse the thermal phenomenon, the 3D coupled thermal-fluid (CFD) model is used. Findings The presented results show clearly that laminated construction is much better from a point of view of efficiency and temperature. However, solid construction can be interesting for high speed machines due to their mechanical robustness. Research limitations/implications The main problem, despite the use of parallel calculations, is the long calculation time. Practical implications The obtained simulation and experimental results show the possibility of building a machine operating at a much higher ambient temperature than it was previously produced for example in the vicinity of the aircraft turbines. Originality/value The paper presents the application of fully three-dimensional coupled electromagnetic and thermal analysis of new machine constructions designed for elevated temperature.

Buckling analysis of a delaminated panel by using a kinematic global-local coupling approach

2014 ◽  
Vol 5 (4) ◽  
pp. 262-278
Author(s):  
A. Sellitto ◽  
R. Borrelli ◽  
F. Caputo ◽  
A. Riccio ◽  
F. Scaramuzzino
Keyword(s):  
Design Methodology ◽  
Three Dimensional ◽  
Matrix Cracking ◽  
Composite Panel ◽  
Stiffened Panel ◽  
Local Approach ◽  
Content Type ◽  
Kinematic Coupling ◽  
Coupling Approach ◽  
Delamination Front

Purpose – The purpose of this paper is to investigate on the behaviour of a delaminated stiffened panel; the delamination growth is simulated via fracture elements implemented in B2000++® code based on the Modified Virtual Crack Closure Technique (MVCCT), matrix cracking and fibre failure have been also taken into account. Design/methodology/approach – In order to correctly apply the MVCCT on the delamination front a very fine three-dimensional (3D) mesh is required very close to the delaminated area, while a 2D-shell model has been employed for the areas of minor interest. In order to couple the shell domain to the solid one, shell-to-solid coupling elements based on kinematic constraints have been used. Findings – Results obtained with the global/local approach are in good correlation with those obtained with experimental results. Originality/value – The global/local approach based on kinematic coupling elements in conjunction with fracture elements allows to investigate and predict the behaviour of a stiffened delaminated composite panel in an efficient and effective way.

A review on the role of 3D printing in the fight against COVID-19: safety and challenges

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Sapam Ningthemba Singh ◽  
Vavilada Satya Swamy Venkatesh ◽  
Ashish Bhalchandra Deoghare
Keyword(s):  
Supply Chain ◽  
3D Printing ◽  
Three Dimensional ◽  
Content Type ◽  
Medical Supplies ◽  
Future Challenges ◽  
Safety And Reliability ◽  
3D Printed ◽  
Comprehensive Study

Purpose During the COVID-19 pandemic, the three-dimensional (3D) printing community is actively participating to address the supply chain gap of essential medical supplies such as face masks, face shields, door adapters, test swabs and ventilator valves. This paper aims to present a comprehensive study on the role of 3D printing during the coronavirus (COVID-19) pandemic, its safety and its challenges. Design/methodology/approach This review paper focuses on the applications of 3D printing in the fight against COVID-19 along with the safety and challenges associated with 3D printing to fight COVID-19. The literature presented in this paper is collected from the journal indexing engines including Scopus, Google Scholar, ResearchGate, PubMed, Web of Science, etc. The main keywords used for searches were 3D printing COVID-19, Safety of 3D printed parts, Sustainability of 3D printing, etc. Further possible iterations of the keywords were used to collect the literature. Findings The applications of 3D printing in the fight against COVID-19 are 3D printed face masks, shields, ventilator valves, test swabs, drug deliveries and hands-free door adapters. As most of these measures are implemented hastily, the safety and reliability of these parts often lacked approval. The safety concerns include the safety of the printed parts, operators and secondary personnel such as the workers in material preparation and transportation. The future challenges include sustainability of the process, long term supply chain, intellectual property and royalty-free models, etc. Originality/value This paper presents a comprehensive study on the applications of 3D printing in the fight against COVID-19 with emphasis on the safety and challenges in it.

3 D printing technology and experimental study of chitosan gel using atomized solidification liquid-assisted extrusion molding

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Yangwei Wang ◽  
Peilun Lv ◽  
Jian Li ◽  
Liying Yu ◽  
Guodong Yuan ◽  
...  
Keyword(s):  
3D Printing ◽  
Three Dimensional ◽  
Theoretical Research ◽  
Error Sources ◽  
Printing Technology ◽  
Content Type ◽  
Printing Ink ◽  
Printing Parameters ◽  
Chitosan Gel ◽  
Printing Method

Purpose This paper aims to propose a suitable atomizing solidification chitosan (CS) gel liquid extrusion molding technology for the three dimensional (3D) printing method, and experiments verify the feasibility of this method. Design/methodology/approach This paper mainly uses experimental means, combined with theoretical research. The preparation method, solidification forming method and 3D printing method of CS gel solution were studied. The CS gel printing mechanism and printing error sources are analyzed on the basis of the CS gel ink printing results, printing performance with different ratios of components by constructing a gel print prototype, experiments evaluating the CS gel printing technology and the effects of the process parameters on the scaffold formation. Findings CS printing ink was prepared; the optimal formula was found; the 3 D printing experiment of CS was completed; the optimal printing parameters were obtained; and the reliability of the forming prototype, printing ink and gel printing process was verified, which allowed for the possibility to apply the 3 D printing technology to the manufacturing of a CS gel structure. Originality/value This study can provide theoretical and technical support for the potential application of CS 3 D printed gels in tissue engineering.

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