Investigation of the fluid flow during the recoating process in additive manufacturing

2019 ◽  
Vol 26 (4) ◽  
pp. 605-613
Author(s):  
Andrei Kozhevnikov ◽  
Rudie P.J. Kunnen ◽  
Gregor E. van Baars ◽  
Herman J.H. Clercx
Keyword(s):  
Fluid Flow ◽  
Cfd Simulation ◽  
Flow Characteristics ◽  
Rectangular Cavity ◽  
Cavity Depth ◽  
Content Type ◽  
Loop Control ◽  
Computational Fluid Dynamics Cfd ◽  
Distance Sensor ◽  
Step Over

Purpose This paper aims to explore the fluid flow in the stereolithography process during the recoating step. The understanding of the flow dynamics can be used as an input for an active control of the resin surface height map. The recoating over a rectangular cavity has been considered to investigate the influence of the cavity depth on the resin surface height map. Design/methodology/approach Two-dimensional numerical simulations have been used to obtain the flow characteristics as function of the cavity depth. An experimental setup, which mimics the recoating process in the stereolithography process, was used to verify the results of simulations and to test the suitability of the 2D model. The surface height profile along the centreline was measured by a confocal chromatic distance sensor and compared to the 2D numerical results. Findings By means of computational fluid dynamics (CFD) simulation, the flow in the cavity and the free-surface behaviour of the resin was explained for different cavity depths and confirmed by experiments. Research limitations/implications The study is focused only on the cavity depth variation to show feasibility and suitability of the presented CFD model and the proposed analytical expression to estimate the layer thickness. Practical implications The proposed approach can serve as a tool for designing the closed-loop control for the recoating system in the next generation of stereolithography equipment. Originality/value In the present work, the fluid flow behaviour, a source of significant imperfection in the recoating process, has been investigated during the recoating step over a rectangular cavity.

CFD simulation of empty fuel tanks separation from a trainer jet

2020 ◽  
Vol 92 (10) ◽  
pp. 1459-1468
Author(s):  
Aleksander Olejnik ◽  
Adam Dziubiński ◽  
Łukasz Kiszkowiak
Keyword(s):  
Cfd Simulation ◽  
Body Movement ◽  
Cfd Simulations ◽  
Content Type ◽  
Sequential Release ◽  
Wind Tunnel Data ◽  
Computational Fluid Dynamics Cfd ◽  
External Forces ◽  
Additional Value ◽  
Control Surfaces

Purpose This study aims to create 6-degree of freedom (SDOF) for computational fluid dynamics (CFD) simulations of body movement, and to validate using the experimental data for empty tank separation from I-22 Iryda jet trainer. The procedure has an ability to be modified or extended, to simulate, for example, a sequential release from the joints. Design/methodology/approach A set of CFD simulations are calculated. Both the SDOF procedure and the CFD simulation settings are validated using the wind tunnel data available for the aircraft. Findings The simulation using designed procedure gives predictable results, but offers availability to be modified to represent external forces, i.e. from body interaction or control system without necessity to model the control surfaces. Practical implications The procedure could be used to model the separation of external stores and design the deployment of anti-radar chaff, flares or ejection seats. Originality/value The work presents original work, caused by insufficient abilities of original SDOF procedure in ANSYS code. Additional value is the ability of the procedure to be easily modified.

The simulation of single wraparound fin on a semi-cylindrical missile body

2020 ◽  
Vol 92 (3) ◽  
pp. 418-427 ◽  
Author(s):  
Nayhel Sharma ◽  
Rakesh Kumar
Keyword(s):  
Research Study ◽  
Cfd Simulation ◽  
Three Dimensional ◽  
Future Research ◽  
Aerodynamic Coefficients ◽  
Content Type ◽  
Computational Fluid Dynamics Cfd ◽  
Predicted Values ◽  
Characteristic Trend ◽  
Practical Implications

Purpose The purpose of this paper is to establish a freestream computational fluid dynamics (CFD) model of a three-dimensional non-spinning semi-cylindrical missile model with a single wrap around fin in Mach 2.70-3.00M range and 0° angle of attack, and ultimately establishing itself for future research study. Design/methodology/approach In this study, the behaviour of flow around the fin was investigated using a κ-ϵ turbulence model of second-order of discretization. This was done using a highly structured mesh. Additionally, an inviscid CFD simulation involving the same boundary conditions have also been carried out for comparison. Findings The obtained values of aerodynamic coefficients and pressure contours visualizations are compared against their experimental and computational counterparts. A typical missile aerodynamic characteristic trend can be seen in the current CFD. Practical implications The predicted values of the aerodynamic coefficients of this single fin model have also been compared to those of the full missile body comprising of four fins from the previous research studies, and a similar aerodynamic trend can be seen. Originality/value This study explores the possibility of the use of turbulence modelling in a single fin model of a missile and provides a basic computational model for further understanding the flow behaviour near the fin.

Numerical Simulation of Fluid Flow and Heat Transfer Under Flow Fluctuation Condition in Horizontal Tube

2010 ◽  
Author(s):  
Yusheng Liu ◽  
Puzhen Gao ◽  
Dianchuan Xing
Keyword(s):  
Heat Transfer ◽  
Fluid Flow ◽  
Nuclear Power ◽  
Cfd Simulation ◽  
Horizontal Tube ◽  
Heat Fluxes ◽  
Practical Significance ◽  
Flow And Heat Transfer ◽  
Flow Fluctuation ◽  
Computational Fluid Dynamics Cfd

Fluctuating flow is widely presented in nuclear power plant operating procedure. When the fluctuating flow occurs in the loop, the fluid flow and heat transfer in the core will be affected, which makes the study of flow fluctuation have more practical significance. With computational fluid dynamics (CFD), characteristics of fluid flow and heat transfer are numerically simulated in a horizontal tube under periodical fluctuating flow. The influences of different factors on the fluid flow and heat transfer are analyzed. The simulation results of steady flow and heat transfer in horizontal tube agree with the traditional empirical correlations’ results, which validates the feasibility of doing this research using CFD simulation. The horizontal tube fluctuation flow and heat transfer with different flow fluctuation periods, fluctuation relative amplitudes and heat fluxes are numerically simulated. The results show that the smaller the flow fluctuation period is, the larger the flow fluctuation relative amplitude we get, and the more evident influence of flow fluctuation on fluid flow and heat transfer can be found. The larger the heat flux is, the larger amplitude of temperature fluctuation of fluid will be. What is more, there is a lag in phase between friction coefficient and velocity, which is not presented between heat transfer coefficient and velocity.

CFD Simulation of Semi-Submersible Floating Offshore Wind Turbine Under Pitch Decay Motion

2019 ◽  
Author(s):  
Yu Wang ◽  
Hamn-Ching Chen ◽  
Guilherme Vaz ◽  
Simon Burmester
Keyword(s):  
Wind Turbine ◽  
Cfd Simulation ◽  
Flow Characteristics ◽  
Hydrodynamic Pressure ◽  
Offshore Wind ◽  
Offshore Wind Turbine ◽  
Natural Period ◽  
Hydrodynamic Damping ◽  
Computational Data ◽  
Computational Fluid Dynamics Cfd

Abstract The application of a computational fluid dynamics (CFD) code to simulate the response of a semi-submersible floating wind turbine under pitch decay motion was investigated in this study. Estimation of the natural period, the hydrodynamic damping and the flow characteristics were the main focus of this study. An extensive verification study of the simulation results was conducted to improve the confidence and reliability of the numerical simulation by the estimation of the numerical errors and uncertainties. The time series of pitch motion was plotted against model test data. In addition, the pitch period and hydrodynamic damping were calculated and compared to experimental data. Detailed flow characteristics as vorticity field and hydrodynamic pressure field on the floater surface were illustrated after post processing of the computational data. The results of the flow characteristics suggest that the heave damping plates were a major contributor to the hydrodynamic damping of this floater in pitch decay.

scholarly journals Numerical study of flow characteristics on wing airfoil eppler 562 with whitcomb winglet variations

2018 ◽  
Vol 204 ◽  
pp. 04009
Author(s):  
S.P Setyo Hariyadi ◽  
Sutardi ◽  
Wawan Aries Widodo ◽  
Muhammad Anis Mustaghfirin ◽  
Arifandi Rachmadiyan
Keyword(s):  
Fluid Flow ◽  
Numerical Study ◽  
Fuel Efficiency ◽  
Flow Characteristics ◽  
Lower Surface ◽  
Computational Fluid Dynamics Cfd ◽  
Fluid Flow Characteristics ◽  
Conducting Research ◽  
Cfd Method ◽  
Wing Airfoil

Winglet is a tool used to improve the efficiency of aircraft and UAV performance by preventing fluid flow jump from lower surface to upper surface at wingtip. The addition of this winglet resulted in improved lift and reduction of drag force from the aircraft wing or UAV. From Whitcomb's research, it was found that the use of winglet on a full size airplane can increase fuel efficiency by 7%. The research led to the idea of conducting research on fluid flow characteristics on the UAV wing with the Eppler 562 airfoil combined with the whitcomb winglet. This numerical study was conducted using the Computational Fluid Dynamics (CFD) method based on the advantages of using this simulation that can review the fluid flow in macroscopic way. This study is provide accurate fluid flow visualization results and can improve the performance of the wings when compared with wings without winglet (plain wing). Wing with the Eppler 562 airfoil combined with the whitcomb winglet results reduction in rotating motion that makes velocity components as opposed to lift.

Analysis of heat transfer and fluid flow of a slot jet impinging on a confined concave surface with various curvature and small jet to target spacing

2019 ◽  
Vol 29 (8) ◽  
pp. 2885-2910 ◽  
Author(s):  
Dandan Qiu ◽  
Lei Luo ◽  
Songtao Wang ◽  
Bengt Ake Sunden ◽  
Xinhong Zhang
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Fluid Flow ◽  
Thermal Performance ◽  
Flow Characteristics ◽  
Target Surface ◽  
Surface Curvature ◽  
Content Type ◽  
Curvature Effects ◽  
Target Spacing

Purpose This study aims to focus on the surface curvature, jet to target spacing and jet Reynolds number effects on the heat transfer and fluid flow characteristics of a slot jet impinging on a confined concave target surface at constant jet to target spacing. Design/methodology/approach Numerical simulations are used in this research. Jet to target spacing, H/B is varying from 1.0 to 2.2, B is the slot width. The jet Reynolds number, Rej, varies from 8,000 to 40,000, and the surface curvature, R2/B, varies from 4 to 20. Results of the target surface heat transfer, flow parameters and fluid flow in the concave channel are performed. Findings It is found that an obvious backflow occurs near the upper wall. Both the local and averaged Nusselt numbers considered in the defined region respond positively to the Rej. The surface curvature plays a positive role in increasing the averaged Nusselt number for smaller surface curvature (4-15) but affects little as the surface curvature is large enough (> 15). The thermal performance is larger for smaller surface curvature and changes little as the surface curvature is larger than 15. The jet to target spacing shows a negative effect in heat transfer enhancement and thermal performance. Originality/value The surface curvature effects are conducted by verifying the concave surface with constant jet size. The flow characteristics are first obtained for the confined impingement cases. Then confined and unconfined slot jet impingements are compared. An ineffective point for surface curvature effects on heat transfer and thermal performance is obtained.

Effect of fin and tube configuration on heat transfer of an internally finned tube

2015 ◽  
Vol 25 (8) ◽  
pp. 1978-1999 ◽  
Author(s):  
Kailash Mohapatra ◽  
Dipti Prasad Mishra
Keyword(s):  
Heat Transfer ◽  
Fluid Flow ◽  
Transfer Rate ◽  
Flow Characteristics ◽  
Finned Tube ◽  
Maximum Heat ◽  
Content Type ◽  
Maximum Heat Transfer ◽  
Internally Finned Tube ◽  
Fluid Flow Characteristics

Purpose – The purpose of this paper is to determine the heat transfer and fluid flow characteristics of an internally finned tube for different flow conditions. Design/methodology/approach – Numerical investigation have been performed by solving the conservation equations of mass, momentum, energy with two equation-based k-eps model to determine the wall temperature, outlet temperature and Nusselt number of an internally finned tube. Findings – It has been found from the numerically investigation that there exists an optimum fin height and fin number for maximum heat transfer. It was also found that the heat transfer in T-shaped fin was highest compared to other shape. The saw type fins had a higher heat transfer rate compared to the plane rectangular fins having same surface area and the heat transfer rate was increasing with teeth number. Keeping the surface area constant, the shape of the duct was changed from cylindrical to other shape and it was found that the heat transfer was highest for frustum shape compared to other shape. Practical implications – The present computations could be used to predict the heat transfer and fluid flow characteristics of an internal finned tube specifically used in chemical and power plants. Originality/value – The original contribution of the paper was in the use of the two equation-based k-eps turbulent model to predict the maximum heat transfer through optimum design of fins and duct.

CFD analysis on hydrodynamic conditions of a designed spiral column photobioreactor for cultivation of microalgae

2017 ◽  
Vol 14 (5) ◽  
pp. 443-450
Author(s):  
Sushovan Chatterjee
Keyword(s):  
Growth Rate ◽  
Fluid Flow ◽  
Bubble Column ◽  
Flow Characteristics ◽  
Design Modification ◽  
Content Type ◽  
Column Reactor ◽  
Spiral Path ◽  
Photo Bioreactor ◽  
Fluid Flow Characteristics

Purpose The purpose of this study is analysis on fluid flow characteristics inside a modified designed spiral bubble column photo-bioreactor. Available fluid dynamic simulation of bubble column reactor (BCR) (which is well-known conventional photobioreactor) had shown significance contribution over the past two decades, where the fluid dynamics of the culture medium and mixing will influence the average irradiance and the light regimen to which the cells are exposed. This enhances the growth. To develop this, and also to cut down the cost parameter involving the production of biodiesel from algae, the growth rate of algae has to be enhanced. Design/methodology/approach Some design modification through a staggered spiral-path inside the bubble column design had been proposed and comparative simulation of the modified design has been reported. Three-dimensional simulations of gas–liquid flow both in the BCR and spiral path column reactor have been carried out using the Euler–Euler approach. Various graphs are plotted, and from comparing, it has been seen that the proposed reactor will enhance better mixing rate, which could help the growth rate in microalgae in the present proposed model. In this paper, an earnest attempt had made to carry out computational simulation of conventional BCR and designed reactor used for cultivation of microalgae which had analyzed using commercial code ANSYS 14. Findings From this work, it was observed that the average turbulence kinetic energy fluctuates more in designed reactor over the conventional photo bioreactor, which will in turn increase diffusivity and enhance transfer of mass, momentum and energy. The results provide comprehensive information concerning effect of fluid flow characteristics inside a modified designed spiral bubble-column photo-bioreactor. Originality/value Some of our earlier published results (www.scientific.net/AMM.592-594.2427) are also referred in this paper. This work had been performed under the financial aid from RPS project (no. 8,023/RID/RPS/27/11/12), sponsored by All India Council for Technical Education.

Modeling of combustion and hydrodynamics for a coal-fired supercritical boiler with double-reheat cycle

2019 ◽  
Vol 30 (4) ◽  
pp. 1661-1675 ◽  
Author(s):  
Tang Chen ◽  
Wei-zong Wang
Keyword(s):  
Flue Gas ◽  
Heat Exchangers ◽  
Cfd Simulation ◽  
Generation Process ◽  
Steam Generation ◽  
Design Data ◽  
Content Type ◽  
Calculation Results ◽  
Ash Deposit ◽  
Computational Fluid Dynamics Cfd

Purpose The design and retrofit of the heat exchangers in a boiler should take into account the processes occurring on the side of combustion and steam. For this reason, this study aims to couple a one-dimensional hydrodynamic model of steam with computational fluid dynamics (CFD) simulation of flue gas. Design/methodology/approach Radiant/semi-radiant platen heat exchangers are simplified as plane surfaces for CFD, while convective heat exchangers are introduced into the CFD simulation as energy/momentum absorption sources. Findings Numerical simulation is performed for a 1,000 MWe coal-fired ultra-supercritical boiler. The calculation results are validated by the thermodynamic design data. Tube outside surface temperature, as well as ash deposit temperature distributions, are obtained. Originality/value Complex tube arrangements can be completed with the aid of AutoCAD, and therefore, the simulation could offer detailed information of heat exchangers. In a word, a more reliable modeling of the whole steam generation process is achieved.

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