Thermal simulation of the cooling down of selective laser sintered parts in PA12

2018 ◽  
Vol 24 (7) ◽  
pp. 1117-1123 ◽  
Author(s):  
Xiaopeng Li ◽  
Brecht Van Hooreweder ◽  
Wout Lauwers ◽  
Bavo Follon ◽  
Ann Witvrouw ◽  
...  
Keyword(s):  
Finite Element ◽  
Material Properties ◽  
Cooling Time ◽  
Maximum Temperature ◽  
Fe Model ◽  
Cooling Process ◽  
Content Type ◽  
Temperature Homogeneity ◽  
Optimization And Control ◽  
And Control

Purpose The cooling process of polymer components fabricated by selective laser sintering (SLS) plays a vital role in determining the crystallinity, density and the resultant properties of the produced parts. However, the control and optimization of the cooling process remains challenging. The purpose of this paper is to therefore investigate the cooling process of the SLS fabricated polyamide 12 (PA12) components through simulations. This work provides necessary fundamental insights into the possibilities for optimization and control of this cooling process for achieving desired properties. Design/methodology/approach The thermal properties of the PA12 powder and SLS fabricated PA12 components including density, specific heat and thermal conductivity were first determined experimentally. Then, the finite element method was used to optimize a container (a cuboid aluminum box where PA12 parts are built by the SLS) geometry in which the SLS parts can cool down in a controlled manner. Also, the cooling parameters required for maximum temperature homogeneity and minimum cooling time were determined. Findings Two different approximations in the finite element (FE) model were used and compared. It was found that the approximation which considers powder as a solid medium with porous material properties gives better results as compared to the approximation which treats powder as a collection of air and particles with solid material properties. The results also showed that the geometry of the containers has an important influence on the cooling process of the SLS fabricated PA12 components regarding temperature homogeneity and cooling time required. A container with a small width, long length and high height tends to result in a more homogenous temperature distribution during the cooling process. Originality/value Thermal constants of PA12 powder and parts were accurately determined as a starting point for numerical simulations. The FE model developed in this work provides useful and necessary information for the optimization and control of the cooling process of the SLS fabricated PA12 components and can thus be used for ensuring high-quality products with desired component properties.

Identification of printed circuit boards mechanical properties using response surface methods

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Mohammad Gharaibeh
Keyword(s):  
Finite Element ◽  
Response Surface ◽  
Material Properties ◽  
Printed Circuit Boards ◽  
Dynamic Testing ◽  
Mode Shapes ◽  
Fe Model ◽  
Circuit Boards ◽  
Content Type ◽  
Printed Circuit

Purpose This study aims to discuss the determination of the unknown in-plane mechanical material properties of printed circuit boards (PCBs) by correlating the results from dynamic testing and finite element (FE) models using the response surface method (RSM). Design/methodology/approach The first 10 resonant frequencies and vibratory mode shapes are measured using modal analysis with hammer testing experiment, and hence, systematically compared with finite element analysis (FEA) results. The RSM is consequently used to minimize the cumulative error between dynamic testing and FEA results by continuously modifying the FE model, to acquire material properties of PCBs. Findings Great agreement is shown when comparing FEA to measurements, the optimum in-plane material properties were identified, and hence, verified. Originality/value This paper used FEA and RSMs along with modal measurements to obtain in-plane material properties of PCBs. The methodology presented here can be easily generalized and repeated for different board designs and configurations.

Age Dependent and Anisotropic Material Properties of Immature Porcine Sclera

2013 ◽  
Author(s):  
Jami M. Saffioti ◽  
Brittany Coats
Keyword(s):  
Finite Element ◽  
Material Properties ◽  
Anisotropic Material ◽  
Computational Models ◽  
Fe Model ◽  
Ocular Tissues ◽  
Load Bearing ◽  
Anisotropic Properties ◽  
Age Dependent ◽  
Testing Protocols

Current finite element (FE) models of the pediatric eye are based on adult material properties [2,3]. To date, there are no data characterizing the age dependent material properties of ocular tissues. The sclera is a major load bearing tissue and an essential component to most computational models of the eye. In preparation for the development of a pediatric FE model, age-dependent and anisotropic properties of sclera were evaluated in newborn (3–5 days) and toddler (4 weeks) pigs. Data from this study will guide future testing protocols for human pediatric specimens.

scholarly journals FINITE ELEMENT ANALYSIS OF THE HEAT TRANSFER IN A PISTON

2020 ◽  
Vol 4 (1) ◽  
pp. 45-51
Author(s):  
Aisha Muhammad ◽  
Shanono Ibrahim Haruna
Keyword(s):  
Heat Transfer ◽  
Finite Element ◽  
Numerical Simulations ◽  
Internal Combustion Engines ◽  
Thermal Stresses ◽  
Maximum Temperature ◽  
Cylinder Wall ◽  
Fe Model ◽  
Piston Cylinder ◽  
Piston Head

The gas expansion process that takes place in a piston cylinder assembly have been used in numerous applications. However, the time-dependent process of heat transfer is still not fully apprehended as the expansion processes are complex and difficult due to the unsteady property of the turbulent flow process. Internal combustion Engines(ICE) designs are conducted with the aim of achieving higher efficiency in the thermal characteristics. To optimize these designs, numerical simulations are conducted. However, modelling of the process in terms of heat transfer and combustion is complex and challenging. For a designer to understand, calculate and quantify the thermal stresses and heat losses at different sections of the structure, understanding the piston-cylinder wall is needed. This study carried out a numerical simulations based on Finite Element Method (FEM) to investigatethe stresses in the piston, and temperature after loading. Appropriate boundary conditions were set on different surfaces for FE model. The study includes the effects of the thermal conductivity of the material of piston, cylinder wall, and connecting rod. Results show the maximum Von-misses stress occurs on the piston head with a value of 3486. 1MPa. The maximum temperature of the piston head and cylinder wall stands at 68.252 and 42.704 degree Celsius respectively.

Robustness evaluation of CSMM based finite element for simulation of shear critical hollow RC bridge piers

2019 ◽  
Vol 37 (1) ◽  
pp. 313-344
Author(s):  
Vijay Kumar Polimeru ◽  
Arghadeep Laskar
Keyword(s):  
Finite Element ◽  
Earthquake Engineering ◽  
Bridge Piers ◽  
Fe Model ◽  
Content Type ◽  
Aspect Ratios ◽  
Linear Behavior ◽  
Non Linear ◽  
Reversed Cyclic ◽  
Rc Bridge Piers

Purpose The purpose of this study is to evaluate the effectiveness of two-dimensional (2D) cyclic softened membrane model (CSMM)-based non-linear finite element (NLFE) model in predicting the complete non-linear response of shear critical bridge piers (with walls having aspect ratios greater than 2.5) under combined axial and reversed cyclic uniaxial bending loads. The effectiveness of the 2D CSMM-based NLFE model has been compared with the widely used one-dimensional (1D) fiber-based NLFE models. Design/methodology/approach Three reinforced concrete (RC) hollow rectangular bridge piers tested under reversed cyclic uniaxial bending and sustained axial loads at the National Centre for Research on Earthquake Engineering (NCREE) Taiwan have been simulated using both 1D and 2D models in the present study. The non-linear behavior of the bridge piers has been studied through various parameters such as hysteretic loops, energy dissipation, residual drift, yield load and corresponding drift, peak load and corresponding drift, ultimate loads, ductility, specimen stiffness and critical strains in concrete and steel. The results obtained from CSMM-based NLFE model have been critically compared with the test results and results obtained from the 1D fiber-based NLFE models. Findings It has been observed from the analysis results that both 1D and 2D simulation models performed well in predicting the response of flexure critical bridge pier. However, in the case of shear critical bridge piers, predictions from 2D CSMM-based NLFE simulation model are more accurate. It has, thus, been concluded that CSMM-based NLFE model is more accurate and robust to simulate the complete non-linear behavior of shear critical RC hollow rectangular bridge piers. Originality/value In this study, a novel attempt has been made to provide a rational and robust FE model for analyzing shear critical hollow RC bridge piers (with walls having aspect ratios greater than 2.5).

Thermo-mechanical analysis of train wheel-rail contact using a novel finite-element model

2020 ◽  
Vol 72 (5) ◽  
pp. 687-693
Author(s):  
Liuqing Yang ◽  
Ming Hu ◽  
Deming Zhao ◽  
Jing Yang ◽  
Xun Zhou
Keyword(s):  
Finite Element ◽  
Peer Review ◽  
Frictional Heating ◽  
Element Model ◽  
Mechanical Analysis ◽  
Partial Slip ◽  
Computational Time ◽  
Fe Model ◽  
Content Type ◽  
Explicit Finite Element

Purpose The purpose of this paper is to develop a novel method for analyzing wheel-rail (W-R) contact using thermo-mechanical measurements and study the effects of heating on the characteristics of W-R contact under different creepages. Design/methodology/approach This study developed an implicit-explicit finite element (FE) model which could solve both partial slip and full sliding problems by setting different angular velocities on the wheels. Based on the model, four material types under six different creepages were simulated. Findings The results showed that frictional heating significantly affected the residual stress distribution under large creepage conditions. As creepage increased, the temperature of the wheel tread and rail head rose and the peak value was located at the trailing edge of the contact patch. Originality/value The proposed FE model could reduce computational time and thus cost to about one-third of the amount commonly found in previous literature. Compared to other studies, these results are in good agreement and offer a reasonable alternative method for analyzing W-R contact under various conditions. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2019-0298

Modeling and simulation of frictional disc/pad interface considering the effects of thermo-mechanical coupling

2020 ◽  
Vol 17 (6) ◽  
pp. 761-784
Author(s):  
Ali Belhocine ◽  
Oday Ibraheem Abdullah
Keyword(s):  
Heat Transfer ◽  
Finite Element ◽  
Von Mises Stress ◽  
Brake Disc ◽  
Fe Model ◽  
Cooling Mode ◽  
Element Analysis ◽  
Content Type ◽  
Computational Fluid Dynamics Analysis ◽  
Brake Discs

Purpose This study aims to investigate numerically a thermomechanical behavior of disc brake using ANSYS 11.0 which applies the finite element method (FEM) to solve the transient thermal analysis and the static structural sequentially with the coupled method. Computational fluid dynamics analysis will help the authors in the calculation of the values of the heat transfer (h) that will be exploited in the transient evolution of the brake disc temperatures. Finally, the model resolution allows the authors to visualize other important results of this research such as the deformations and the Von Mises stress on the disc, as well as the contact pressure of the brake pads. Design/methodology/approach A transient finite element analysis (FEA) model was developed to calculate the temperature distribution of the brake rotor with respect to time. A steady-state CFD model was created to obtain convective heat transfer coefficients (HTC) that were used in the FE model. Because HTCs are dependent on temperature, it was necessary to couple the CFD and FEA solutions. A comparison was made between the temperature of full and ventilated brake disc showing the importance of cooling mode in the design of automobile discs. Findings These results are quite in good agreement with those found in reality in the brake discs in service and those that may be encountered before in literature research investigations of which these will be very useful for engineers and in the design field in the vehicle brake system industry. These are then compared to experimental results obtained from literatures that measured ventilated discs surface temperatures to validate the accuracy of the results from this simulation model. Originality/value The novelty of the work is the application of the FEM to solve the thermomechanical problem in which the results of this analysis are in accordance with the realized and in the current life of the braking phenomenon and in the brake discs in service thus with the thermal gradients and the phenomena of damage observed on used discs brake.

Effects of material property variation in composite panels

2017 ◽  
Vol 89 (2) ◽  
pp. 274-279
Author(s):  
Thomas Wright ◽  
Imran Hyder ◽  
Mitchell Daniels ◽  
David Kim ◽  
John P. Parmigiani
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Material Property ◽  
Material Properties ◽  
Damage Model ◽  
Element Model ◽  
Maximum Load ◽  
Content Type ◽  
Property Variation ◽  
Load Carrying

Purpose The purpose of this paper is to determine which of the ten material properties of the Hashin progressive damage model significantly affect the maximum load-carrying ability of center-notched carbon fiber panels under in-plane tension and out-of-plane bending. Design/methodology/approach The approach used is to calculate the maximum load using a finite element model for a range of material property values as specified by a fraction factorial design. The finite element model used has been experimentally validated in prior work. Findings Results showed that for the laminates considered, at most three and as few as one of the ten Hashin material properties significantly affected the magnitude of the maximum load. Practical implications While the results of this paper only specifically apply to the laminates included in the study, the results suggest that, in general, only a small number of the Hashin material properties affect laminate load-carrying ability. Originality/value Knowing which properties are significant is of value in selecting materials to optimize performance and also in determining which properties need to be known to a high accuracy.

FEM-Based Simulation of Temperature in Speed Stroke Grinding with 3D Transient Moving Heat Sources

2011 ◽  
Vol 223 ◽  
pp. 733-742 ◽  
Author(s):  
Barbara Linke ◽  
Michael Duscha ◽  
Anh Tuan Vu ◽  
Fritz Klocke
Keyword(s):  
Finite Element ◽  
Material Properties ◽  
Material Removal ◽  
Structural Changes ◽  
Numerical Technique ◽  
Temperature Fields ◽  
Fe Model ◽  
Measured Temperature ◽  
Temperature Dependent ◽  
Removal Rates

The grinding process is one of the most important finishing processes to obtain high surface quality. Nowadays, grinding is also considered as a high performance process with high material removal rates. Nevertheless, to avoid thermally-induced structural changes poses a major challenge for this manufacturing technology. Until now, the Finite Element Method (FEM) has been widely applied as a proper numerical technique to predict workpiece properties in machining processes. However, actual models in grinding are limited to conventional grinding processes with simple workpiece profiles and low table speeds. In this paper, finite element simulations are expanded to 3-dimensional (3D) models with temperature-dependent material properties and heat source profiles derived from experimental results, i.e. tangential forces. Both temperature simulation and measurement were conducted for deep grinding, pendulum grinding and speed stroke grinding in the table speed range of vw= 12 m/min to 180 m/min and specific material removal rates of Q’w= 40 mm³/mms. Overall, the simulation results show a good agreement with the measured temperature and surface integrity after grinding. This research indicates that a 3D FE model with temperature dependent material properties can predict realistic temperature fields in speed stroke grinding. Therefore, the experiment and measurement costs and time can be reduced by FEM simulation.

Automated Segmentation of Swine Skulls for Finite Element Model Creation Using High Resolution μ-CT Images

2019 ◽  
Vol 16 (03) ◽  
pp. 1842012 ◽  
Author(s):  
Zimo Zhu ◽  
Donna C. Jones ◽  
G. R. Liu ◽  
Sajjad Soleimani ◽  
Xu Huang ◽  
...  
Keyword(s):  
Finite Element ◽  
Material Properties ◽  
Complex Structure ◽  
Model Development ◽  
Element Model ◽  
Fe Model ◽  
Micro Computed Tomography ◽  
Mineral Density ◽  
Detailed Model ◽  
Bone Mineral Density Loss

Finite element (FE) analysis has been widely used to investigate bone responses to mechanical loading. Research in long bones has been straight forward because modeling of these bones requires only two material properties. Such an FE model may provide an adequate approximation of the anatomy for many cases. However, a more detailed model of skull bones is needed to accurately capture its complex structure of multiple bone pieces and the various mineral densities distributed throughout these bone pieces. Unfortunately, FE model development incorporating both complex geometries and anatomically accurate material properties is both computationally and labor intensive. In this study, a method is proposed to automatically segment micro-computed tomography ([Formula: see text]-CT) scan images of bone pieces to build an FE model of a full swine hemi-skull. Using the Digital Imaging and Communications in Medicine (DICOM) files from scanned bones, the complete geometry of each bone piece is recreated through seven customized processing algorithms. After assembling the bone pieces to form the skull, experimentally derived Young’s modulus values are correlated to grayscale values to produce a detailed FE model for accurate simulation. This detailed skull model can be used to predict strain/stress patterns in response to various loading regimes to facilitate research questions in fracture healing and growth, as well as bone tissue engineering and bone mineral density loss (e.g., osteoporosis).

The Biomechanics of Human Femurs in Axial and Torsional Loading: Comparison of Finite Element Analysis, Human Cadaveric Femurs, and Synthetic Femurs

2006 ◽  
Vol 129 (1) ◽  
pp. 12-19 ◽  
Author(s):  
M. Papini ◽  
R. Zdero ◽  
E. H. Schemitsch ◽  
P. Zalzal
Keyword(s):  
Finite Element ◽  
Bone Quality ◽  
Material Properties ◽  
Element Model ◽  
Torsional Stiffness ◽  
Fe Model ◽  
Bone Stock ◽  
Torsional Loading ◽  
Input Material ◽  
Geometric Size

To assess the performance of femoral orthopedic implants, they are often attached to cadaveric femurs, and biomechanical testing is performed. To identify areas of high stress, stress shielding, and to facilitate implant redesign, these tests are often accompanied by finite element (FE) models of the bone/implant system. However, cadaveric bone suffers from wide specimen to specimen variability both in terms of bone geometry and mechanical properties, making it virtually impossible for experimental results to be reproduced. An alternative approach is to utilize synthetic femurs of standardized geometry, having material behavior approximating that of human bone, but with very small specimen to specimen variability. This approach allows for repeatable experimental results and a standard geometry for use in accompanying FE models. While the synthetic bones appear to be of appropriate geometry to simulate bone mechanical behavior, it has not, however, been established what bone quality they most resemble, i.e., osteoporotic or osteopenic versus healthy bone. Furthermore, it is also of interest to determine whether FE models of synthetic bones, with appropriate adjustments in input material properties or geometric size, could be used to simulate the mechanical behavior of a wider range of bone quality and size. To shed light on these questions, the axial and torsional stiffness of cadaveric femurs were compared to those measured on synthetic femurs. A FE model, previously validated by the authors to represent the geometry of a synthetic femur, was then used with a range of input material properties and change in geometric size, to establish whether cadaveric results could be simulated. Axial and torsional stiffnesses and rigidities were measured for 25 human cadaveric femurs (simulating poor bone stock) and three synthetic “third generation composite” femurs (3GCF) (simulating normal healthy bone stock) in the midstance orientation. The measured results were compared, under identical loading conditions, to those predicted by a previously validated three-dimensional finite element model of the 3GCF at a variety of Young’s modulus values. A smaller FE model of the 3GCF was also created to examine the effects of a simple change in bone size. The 3GCF was found to be significantly stiffer (2.3 times in torsional loading, 1.7 times in axial loading) than the presently utilized cadaveric samples. Nevertheless, the FE model was able to successfully simulate both the behavior of the 3GCF, and a wide range of cadaveric bone data scatter by an appropriate adjustment of Young’s modulus or geometric size. The synthetic femur had a significantly higher stiffness than the cadaveric bone samples. The finite element model provided a good estimate of upper and lower bounds for the axial and torsional stiffness of human femurs because it was effective at reproducing the geometric properties of a femur. Cadaveric bone experiments can be used to calibrate FE models’ input material properties so that bones of varying quality can be simulated.

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