Fly ash-based green composite as pipe, gear and blade

2018 ◽  
Vol 15 (1) ◽  
pp. 40-47
Author(s):  
Jenarthanan MP ◽  
Ramesh Kumar S. ◽  
Akhilendra Kumar Singh

Purpose This paper aims to perform an experimental investigation on the impact strength, compressive strength, tensile strength and flexural strength of fly ash-based green composites and to compare with these polyvinyl chloride (PVC), high density polyethylene (HDPE) and low density polyethylene (LDPE). Design/methodology/approach Fly ash-based polymer matrix composites (FA-PMCs) were fabricated using hand layup method. Composites containing 100 g by weight fly ash particles, 100 g by weight brick dust particles and 50 g by weight chopped glass fiber particles were processed. Impact strength, compressive strength, tensile strength and flexural strength of composites have been measured and compared with PVC, HDPE and LDPE. Impact strength of the FA-PMC is higher than that of PVC, HDPE and LDPE. Structural analysis of pipes, gears and axial flow blade was verified using ANSYS. Barlou’s condition for pipes, Lewis–Buckingham approach for gears and case-based analysis for axial flow blades were carried out and verified. Findings Pipes, gears and axial flow blades made form fly ash-based composites were found to exhibit improved thermal resistance (i.e. better temperature independence for mechanical operations), higher impact strength and longer life compared to those made from PVC, HDPE and LDPE. Moreover, the eco-friendly nature of the raw materials used for fabricating the composite brings into its quiver a new dimension of appeal. Originality/value Experimental investigation on the impact strength, compressive strength, tensile strength and flexural strength of fly ash-based green composites has not been attempted yet.

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Navin Kumar ◽  
Ravinderjit Singh Walia ◽  
Surjit Angra

Purpose The purpose of this study is to develop jute-glass hybrid fibre reinforced polyester-based bio-composites using an indigenously developed pultrusion set-up and to present a detailed discussion on their mechanical characterization. Design/methodology/approach The work was carried out to observe the hybridization effect of natural and synthetic fibres in combination with hybrid fillers loading mainly on strength and other properties. The used hybrid fillers were a combination of 9 Wt.% of carbon black%, 6 Wt.% of eggshell ash powder and 6 Wt.% of coconut coir ash powder. A lab-based developed pultrusion set-up was used to develop these hybrid GJFRP composites of 1,500 mm length. The developed composites were tested for tensile strength, compressive strength and impact strength. Findings The maximum tensile, compressive and impact strength obtained are 88.37 MPa, 56.13 MPa and 731.91 J/m from 9 Wt.%, 9 Wt.% and 0 Wt.% of hybrid fillers loading, respectively. Breaking energy was found maximum as 7.31 J in hybrid glass-jute hybrid fibre reinforced plastic composites with no filler loading and it was observed that filler loading was decreasing the impact strength of developed hybrid composites. Shrinkage and its variations in the diameter of the finally developed cylindrical shape composites were observed after cooling and solidification. Scanning electron microscopy was used to observe the internal cracks, bonding of fibres and resin, voids, etc. Originality/value Development of hybrid filler based novel eco-friendly bio-composites and its experimental investigation on the impact strength, tensile strength and compressive strength has not been attempted yet.


2020 ◽  
Vol 8 (5) ◽  
pp. 3186-3192 ◽  

The investigation is intended to evaluate the impact of substitution of demolished concrete debris as coarse aggregate (CA) in pavement quality concrete (PQC). The strength characteristics of PQC such as compressive strength, tensile strength, flexural strength and impact strength after adding recycled coarse aggregate (RCA) are experimentally determined in laboratory environment. Specimens of M30 grade concrete were prepared and tested. The RCA was substituted up to 50% by replacing CA content. Based on the investigation results, it was found that reduction of slump value due to the substitution of RCA in concrete. There is no remarkable reduction of compressive strength and flexural strength up to 30% and 40 % replacement of CA respectively in all the curing periods. The impact strength was reduced due to addition of RCA and observed 8% reduction after adding 20% RCA. It is suggested that RCA may be used up to 20% as CA in PQC.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Wasim Barham ◽  
Ammar AL-Maabreh ◽  
Omar Latayfeh

PurposeThe influence of using magnetic water instead of tap water in the mechanical properties of the concrete exposed to elevated temperatures was investigated. Two concrete mixes were used and cast with the same ingredients. Tap water was used in the first mix and magnetic water was used in the second mix. A total of 48 specimens were cast and divided as follows: 16 cylinders for the concrete compressive strength test (8 samples for each mix), 16 cylinders for the splitting tensile strength (8 specimens for each mix) and 16 beams to test the influences of magnetized water on the flexural strength of concrete (8 specimens for each mixture). Specimens were exposed to temperatures of (25 °C, 200 °C, 400 °C and 600 °C). The experimental results showed that magnetic water highly affected the mechanical properties of concrete. Specimens cast and curried out with magnetic water show higher compressive strength, splitting tensile strength and flexural strength compared to normal water specimens at all temperatures. The relative strength range between the two types of water used was 110–123% for compressive strength and 110–133% for splitting strength. For the center point loading test, the relative flexural strength range was 118–140%. The use of magnetic water in mixing concrete contribute to a more complete hydration process.Design/methodology/approachExperimental study was carried out on two concrete mixes to investigate the effect of magnetic water. Mix#1 used normal water as the mixing water, and Mix#2 used magnetic water instead of normal water. After 28 days, all the samples were taken out of the tank and left to dry for seven days, then they were divided into different groups. Each group was exposed to a different temperature where it was placed in a large oven for two hours. Three different tests were carried out on the samples, these tests were concrete compressive strength, flexural strength and splitting tensile strength.FindingsExposure of concrete to high temperatures had a significant influence on concrete mechanical properties. Specimens prepared using magnetic water showed higher compressive strength at all temperature levels. The use of magnetic water in casting and curing concrete can increase the compressive strength by 23%. Specimens prepared using magnetic water show higher splitting tensile strength at all temperatures up to 33%. The use of magnetic water in casting and curing can strengthen and increase concrete resistance to high temperatures, a significant enhancement in flexural strength at all temperatures was found with a value up to 40%.Originality/valuePrevious research proved the advantages of using magnetic water for improving the mechanical properties of concrete under normal conditions. The potential of using magnetic water in the concrete industry in the future requires conducting extensive research to study the behavior of magnetized concrete under severe conditions to which concrete structures may be subjected to. These days, there are attempts to obtain stronger concrete with high resistance to harsh environmental conditions without adding new costly ingredients to its main mixture. No research has been carried out to investigate the effect of magnetic water on the mechanical properties of concrete exposed to elevated temperature. The main objective of this study is to evaluate the effect of using magnetic water on the mechanical properties of hardened concrete subjected to elevated temperature.


2020 ◽  
Vol 2020 ◽  
pp. 1-6 ◽  
Author(s):  
Tuan Anh Nguyen

Fly ash, a waste product from thermal power plants, is one of the good alternatives for use as a filler in polymers, especially in flame retardants. Fly ash is an environmentally friendly fire retardant additive for composites, used in place of conventional flame retardant additives such as halogenated organic compounds, thus promoting environmental safety. In this study, fly ash was modified with stearic acid to improve adhesion at the polymers interface and increase compatibility. Fly ash was studied at various volumes (5, 10, and 20 wt.% fly ash) used in this study to synthesize fly ash-epoxy composites. The results show that the tensile strength, flexural strength, compressive strength, and impact strength of these synthetic materials increase when fly ash is modified to the surface, compressive strength: 197.87 MPa, flexural strength: 75.20 MPa, impact resistance: 5.77 KJ/m2, and tensile strength: 47.89 MPa. Especially, the fire retardant properties are improved at a high level, with a modified 20% fly ash content: the burning rate of 16.78 mm/min, minimum oxygen index of 23.2%, and meet the fire protection standard according to UL 94HB with a burning rate of 8.09 mm/min. Scanning electron microscopy (SEM) and infrared spectroscopy were used to analyze the morphological structure of fly ash after being modified and chemically bonded with epoxy resin background.


2011 ◽  
Vol 236-238 ◽  
pp. 1725-1730 ◽  
Author(s):  
Wei Jen Chen ◽  
Ming Yuan Shen ◽  
Yi Luen Li ◽  
Chin Lung Chiang ◽  
Ming Chuen Yip

This study used carbon aerogels (CA) and phenolic resin in fixed proportations to produce nano high polymer resin, and used poly ehtylene oxide (PEO) as the modifying agent for phenolic resin to improve the mechanical properties of phenolic resin and promote the surface conductivity. The prepared nano high polymer resin and carbon cloth were made into nano-prepreg by using ultrasonic impregnation method, and a nano-prepreg composite material was prepared by using hot compacting and cut to test pieces to measure its mechanical properties and surface conductivity as well as the influence of temperature-humidity environment (85°C/168hr and 85°C/85%RH/168hr) on mechanical properties. The result showed that the surface conductivity increased by 64.55%, the tensile strength at room temperature increased by 35.7%, the flexural strength increased by 18.4%, and the impact strength increased by 101%. In hot environment (85°C/168hr), the tensile strength decreased by 23.8%, the flexural strength increased by 3.1%, and the impact strength increased by 84.6%. In high temperature-high humidity environment (85°C/85% RH/168hr), the tensile strength decreased by 29.6%, the flexural strength decreased by 17%, and the impact strength increased by 95.7%.Introduction


2021 ◽  
Vol 30 (3) ◽  
pp. 464-476
Author(s):  
Haider Owaid ◽  
Haider Al-Baghdadi ◽  
Muna Al-Rubaye

Large quantities of paper and wood waste are generated every day, the disposal of these waste products is a problem because it requires huge space for their disposal. The possibility of using these wastes can mitigate the environmental problems related to them. This study presents an investigation on the feasibility of inclusion of waste paper ash (WPA) or wood ash (WA) as replacement materials for fly ash (FA) class F in preparation geopolymer concrete (GC). The developed geopolymer concretes for this study were prepared at replacement ratios of FA by WPA or WA of 25, 50, 75 and 100% in addition to a control mix containing 100% of FA. Sodium hydroxide (NaOH) solutions and sodium silicate (Na2SiO3) are used as alkaline activators with 1M and 10M of sodium hydroxide solution.The geopolymer concretes have been evaluated with respect to the workability, the compressive strength, splitting tensile strength and flexural strength. The results indicated that there were no significant differences in the workability of the control GC mix and the developed GC mixes incorporating WPA or WA. Also, the results showed that, by incorporating of 25–50% PWA or 25% WA, the mechanical properties (compressive strength, splitting tensile strength and flexural strength) of GC mixes slightly decreased. While replacement with 75–100% WPA or with 50–100% WA has reduced these mechanical properties of GC mixes. As a result, there is a feasibility of partial replacement of FA by up to 50% WPA or 25% WA in preparation of the geopolymer concrete.


Author(s):  
Mostafa Hassani Niaki ◽  
Morteza Ghorbanzadeh Ahangari ◽  
Abdolhossein Fereidoon

This paper studies the mechanical properties of polymer concrete (PC) with three types of resin systems. First, the effect of 0.5 wt% up to 3 wt% basalt fiber on the mechanical properties of a quaternary epoxy-based PC is investigated experimentally, and the best weight percentage of basalt fiber is obtained. The results show that adding basalt fiber to PC caused the greatest enhancement within 10% in compressive strength, 10% in flexural strength, 35% in the splitting tensile strength, and 315% in impact strength. In the next step, the effect of nanoclay particles on the mechanical properties of basalt fiber-reinforced PC (BFRPC) is analyzed experimentally. Nanoclays increase the compressive strength up to 7%, flexural strength up to 27%, and impact strength up to 260% but decrease the tensile strength of the PC. Field-emission scanning electron microscopy (FESEM) analysis is performed to study the fracture surface and morphology of various concrete specimens. In the last step, we consider the effect of two other different resin systems, rigid polyurethane and rigid polyurethane foam on the mechanical properties of reinforced polymer concrete. A comparison study presents that the epoxy PC has a higher specific strength than the polyurethane and ultra-lightweight polyurethane foam PC.


2019 ◽  
Vol 276 ◽  
pp. 01008
Author(s):  
Fauzan ◽  
Rudy Kurniawan ◽  
Claudia Lovina A. N ◽  
Oscar Fitrah N ◽  
Putri Basenda T

The utilization of steel fiber from waste tyres can be an alternative to reduce waste tyres due to the increase of tyre production in Indonesia annually. Steel fiber from waste tyre can be added to concrete mix to improve the concrete properties. In this study, the effects of steel fiber waste tyre (SFWT) on high strength concrete containing fly ash was investigated experimentally. The content of fly ash in the high strength concrete is 30% of being partially replaced the cement weight. Steel fiber waste tyres are obtained from extracting the steel wire of the waste tyres and then cut into 4 cm long. The addition of SFWT on the high strength fly ash concrete is 0.5%, 1.0%, 1.5%, and 2% by concrete volume. The mechanical properties of concrete such as compressive strength, tensile strength, and flexural strength are tested at day 28. The test results show that the addition of 2 % SFWT on high strength fly ash concrete increase the compressive strength, tensile strength, and flexural strength of the concrete by around 9.99 %, 63.75 %, 18.18 %, respectively.


2021 ◽  
Vol 2021 ◽  
pp. 1-15
Author(s):  
Rodgers B. Mugume ◽  
Adolph Karubanga ◽  
Michael Kyakula

This experimental study aimed at investigating the impact of addition of banana fibres on the mechanical (compression, splitting tension, and flexure) and microstructural (microscopic morphology and Energy Dispersive X-ray Spectroscopy) properties of concrete. Concrete mixes comprising of banana fibres of varying fibre lengths (40, 50, and 60 mm) and fibre contents (0.1, 0.2, 1.0, 1.5, and 2.5%) were assessed. Addition of banana fibres to concrete was observed to significantly impact on compressive strength only at lower fibre contents of up to 0.25% for all fibre lengths. Fibre length had no significant impact on compressive strength at lower fibre contents of up to 0.25%, but shorter fibres were observed to perform better than longer ones at higher dosages more than 0.25%. Increase in fibre content positively impacted on tensile strength of concrete at relatively lower fibre dosages of up to 1%. Similarly, fibre length impacted on tensile strength of concrete at lower fibre contents of up to 1% and, longer fibres were observed to be more effective than shorter ones. Addition of banana fibres generally did not greatly contribute to flexural strength of concrete but had a marginal impact only when shorter fibres were used at lower fibre dosages. Also, microstructure of concrete was improved through better bonding between the fibres and the matrix and reduction in porosity of the matrix, which resulted in improved mechanical properties of the composite. Banana fibres further contributed to changes in phases of the composite structure of Banana fibre-reinforced concrete (BFRC) through a reduction in its interplanar spacing and lattice structure. For optimal purposes, addition of banana fibres should be limited to a maximum of 1% fibre content preferably using shorter fibre lengths. Further research to improve flexural strength of BFRC to meet minimum technical requirements is required before it can be considered for structural applications.


2014 ◽  
Vol 7 (1) ◽  
pp. 94-108
Author(s):  
Amer Hameed Majeed ◽  
Mohammed S. Hamza ◽  
Hayder Raheem Kareem

The study covers the effect of nanocarbon black particles (N220) on some important mechanical properties of epoxy reinforced with it [carbon black nanoparticles]. The nanocomposites were prepared with (1 to 10 wt. %) of carbon black nanoparticles using ultrasonic wave bath machine dispersion method. The results had shown that the tensile strength , tensile modulus of elasticity, flexural strength and impact strength are improved by (24.02%,7.93%,17.3% and 6% ) respectively at 2wt % .The compressive strength and hardness are improved by (44.4%, 12%) at 4wt%.


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