2013 ◽  
Vol 21 (3) ◽  
pp. 30-35
Author(s):  
Douglas Martin ◽  
Samuel Beilin ◽  
Brett Hamilton ◽  
Darin York ◽  
Philip Baker ◽  
...  

Failure analysis is important in determining root cause for appropriate corrective action. In order to perform failure analysis of microelectronic application-specific integrated circuits (ASICs) delidding the device is often required. However, determining root cause from the front side is not always possible due to shadowing effects caused by the ASIC metal interconnects. Therefore, back-side polishing is used to reveal an unobstructed view of the ASIC silicon transistors. This paper details how back-side polishing in conjunction with laser-scanned imaging (LSI), laser voltage imaging (LVI), laser voltage probing (LVP), photon emission microscopy (PEM), and laser-assisted device alterations (LADA) were used to uncover the root cause of failure of two ASICs.


Author(s):  
Frank Zachariasse ◽  
Martijn J. Goossens

Abstract In this paper we present a new method to increase the lateral resolution available in laser scanning failure analysis tools. By fabricating a diffractive lens on the back side of the die, the area of the circuit of interest, directly underneath the lens, may be studied with a lateral resolution up to 3.5 times better than without the lens. This method is easily implemented with standard equipment already present in most failure analysis laboratories, and overcomes some significant problems encountered with alternative resolution enhancing schemes.


Author(s):  
Wong Yaw Yuan ◽  
T.L. Edmund Poh ◽  
David Lam

Abstract The migration to smaller geometries has translated to an increase in the number of transistors possible in each integrated circuit. Failure analysis of such complex circuits presents a major challenge to the semiconductor industry and is a driving force behind the considerable interest in nondestructive, cost-efficient, “shortcut” fault isolation techniques. In this paper, we present the application of thermal-induced voltage alteration (TIVA) for failure analysis of 0.11µm technology memory devices and demonstrate the key aspects of this technique. The back side TIVA results are compared with analysis performed using back side emission microscopy (EMMI), and the limitations of EMMI are highlighted. The advantages and limitations of the TIVA technique are also discussed.


Author(s):  
Matthew M. Mulholland ◽  
Ahmed A. Helmy ◽  
Anthony V. Dao

Abstract Post silicon validation techniques specifically Focused Ion Beam (FIB) circuit editing and Failure Analysis (FA) require sample preparation on Integrated Circuits (IC). Although these preparation techniques are typically done globally across the encapsulated and silicon packaging materials, in some scenarios with tight mechanical or thermal boundary conditions, only a local approach can be attempted for the analysis. This local approach to access the underlying features, such as circuits, solder bumps, and electrical traces can be divided into two modification approaches. The back side approach is typically done for die level analysis by de-processing through encapsulated mold compound and silicon gaining access to the silicon transistor level. On the other hand, the front side approach is typically used for package level analysis by de-processing the ball grid array (BGA) and package substrate layers. Both of these local de-processing approaches can be done by using the conventional Laser Chemical Etching (LCE) platforms. The focus of this paper will be to investigate a front side modification approach to provide substrate material removal solutions. Process details and techniques will be discussed to gain access to metal signals for further failure analysis and debug. A pulse laser will be used at various processing stages to de-process IC package substrate materials.


Author(s):  
Silke Liebert

Abstract A back side failure analysis flow has been developed in order to enable failure analysis of flip-chip, lead-on-chip dies and within multi-metal-level dies. A combination with frontside failure analysis methods is possible too. The back side flow consists of stepwise bulk silicon removal, electrical and physical failure analysis methods. Four different methods for bulk silicon thinning in order to localize electrical defects using PEM are compared. A method to remove the bulk silicon after PEM analysis to expose the gate oxide level of a die has been developed. Different back side applications like physical analysis of gate oxide defects, passive voltage contrast and microprobing with an AFM tip for detection of interrupts within conductive interconnects are described.


Author(s):  
J.A. Kash ◽  
J.C. Tsang ◽  
D.R. Knebel ◽  
D.P. Vallett

Abstract A noninvasive backside probe of integrated circuits has been developed. This new probe can diagnose at-speed failures, stuck faults, and other defects. Because it is a highly parallel imaging technique, faults may be isolated which are difficult to locate by other methods. This optical technique has been named “PICA”, for picosecond imaging circuit analysis. PICA relies on the fact that an FET in a CMOS circuit emits a picosecond pulse of light each time the logic gate changes state. The source of this emission is explained. The PICA technique, which combines optical imaging of the emission with picosecond time-resolution, is described. Because of the imaging, time-resolved emission data is acquired for many transistors in parallel. The use of the emission for failure analysis and AC characterization of integrated circuits is demonstrated. Because the emission can be detected from either the front or back side of the chip, it can be used for both front and back side analysis.


1996 ◽  
Author(s):  
Nevil M. Wu ◽  
Kenneth Tang ◽  
James H. Lin

Author(s):  
A. Firiti ◽  
G. Haller ◽  
F. Beaudoin ◽  
P. Perdu ◽  
D. Lewis ◽  
...  

Abstract Infra-red Thermal Laser Stimulation (TLS) signatures obtained on semiconductor materials can be difficult to interpret and to distinguish from signatures from metallic materials. Investigations presented here consist in the study of TLS signals on unsilicided/silicided polycrystalline and diffused silicon resistors of 0.18µm technology. The influence of each process parameter on the TLS signal has been observed and evaluated from the front and back side of the circuit. This allowed us to quantify the effect of the silicon substrate thickness on TLS signal detection and to determine the ideal silicon thickness for sample preparation. This study also completes our methodology based on the TCR parameter which aims at improving defect localization in the depth (Z) of circuitry. As it will be shown through failure analysis case studies, this methodology increases the physical analysis success rate and reduces the turnaround time.


Author(s):  
N.M. Wu ◽  
K. Weaver ◽  
J.H. Lin

Abstract With increasing complexity of circuit layout on the die and special packages in which the die are flipped over, failure analysis on the die front side, sometimes, can not solve the problems or is not possible by opening the front side of the package to expose the die front side. This paper discusses fault isolation techniques and procedures used on the back side of the die. The two major back side techniques, back side emission microscopy and back side OBIC (Optical Beam Induced Current), are introduced and applied to solve real problems in failure analysis. A back side decapsulation technique and procedure are also introduced. Last, several examples are given. The results indicated that the success in finding root cause of failure is greatly increased when these techniques are used in addition to the traditional front side analysis approaches.


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