scholarly journals Filtering for a Lift

1999 ◽  
Vol 121 (11) ◽  
pp. 56-58
Author(s):  
Michael Valenti

This article analyses systems to treat spent machining fluids, which improve productivity by cutting downtime and extending performance life. Machine tool operators are extending the life of their grinding wheels as much as 10 times by processing spent machining coolants with Hydroflow's Star Filter system. Hydroflow Inc., Salem, NH, markets a vacuum-based Star Filter system that provides a large filter area in a relatively small space for industrial applications requiring high flow rate filtration. Hydroflow's engineers designed the Star Filter to compete with rotary drum vacuum filters, which also provide large filter areas in compact space. Machining line operators use the Star Filter as a standalone, central filtration system. Either Hydroflow or the local contractor connects the system to machine tools so the used fluid will pass through baffles in the Star Filter that reduce the fluid's velocity. The successful inaugural installation of the small-scale HTF system at Twin City has opened opportunities for the filtration system in other die casting facilities.


2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Peter Ostermeier ◽  
Annelies Vandersickel ◽  
Stephan Gleis ◽  
Hartmut Spliethoff

Gas–solid fluidized bed reactors play an important role in many industrial applications. Nevertheless, there is a lack of knowledge of the processes occurring inside the bed, which impedes proper design and upscaling. In this work, numerical approaches in the Eulerian and the Lagrangian framework are compared and applied in order to investigate internal fluidized bed phenomena. The considered system uses steam/air/nitrogen as fluidization gas, entering the three-dimensional geometry through a Tuyere nozzle distributor, and calcium oxide/corundum/calcium carbonate as solid bed material. In the two-fluid model (TFM) and the multifluid model (MFM), both gas and powder are modeled as Eulerian phases. The size distribution of the particles is approximated by one or more granular phases with corresponding mean diameters and a sphericity factor accounting for their nonspherical shape. The solid–solid and fluid–solid interactions are considered by incorporating the kinetic theory of granular flow (KTGF) and a drag model, which is modified by the aforementioned sphericity factor. The dense discrete phase model (DDPM) can be interpreted as a hybrid model, where the interactions are also modeled using the KTGF; however, the particles are clustered to parcels and tracked in a Lagrangian way, resulting in a more accurate and computational affordable resolution of the size distribution. In the computational fluid dynamics–discrete element method (CFD–DEM) approach, particle collisions are calculated using the DEM. Thereby, more detailed interparticulate phenomena (e.g., cohesion) can be assessed. The three approaches (TFM, DDPM, CFD–DEM) are evaluated in terms of grid- and time-independency as well as computational demand. The TFM and CFD–DEM models show qualitative accordance and are therefore applied for further investigations. The MFM (as a variation of the TFM) is applied in order to simulate hydrodynamics and heat transfer to immersed objects in a small-scale experimental test rig because the MFM can handle the required small computational cells. Corundum is used as a nearly monodisperse powder, being more suitable for Eulerian models, and air is used as fluidization gas. Simulation results are compared to experimental data in order to validate the approach. The CFD–DEM model is applied in order to predict mixing behavior and cohesion effects of a polydisperse calcium carbonate powder in a larger scale energy storage reactor.



Author(s):  
Steve Ingistov ◽  
Michael Milos ◽  
Rakesh K. Bhargava

A suitable inlet air filter system is required for a gas turbine, depending on installation site and its environmental conditions, to minimize contaminants entering the compressor section in order to maintain gas turbine performance. This paper describes evolution of inlet air filter systems utilized at the 420 MW Watson Cogeneration Plant consisting of four GE 7EA gas turbines since commissioning of the plant in November 1987. Changes to the inlet air filtration system became necessary due to system limitations, a desire to reduce operational and maintenance costs, and enhance overall plant performance. Based on approximately 2 years of operational data with the latest filtration system combined with other operational experiences of more than 25 years, it is shown that implementation of the high efficiency particulate air filter system provides reduced number of crank washes, gas turbine performance improvement and significant economic benefits compared to the traditional synthetic media type filters. Reasons for improved gas turbine performance and associated economic benefits, observed via actual operational data, with use of the latest filter system are discussed in this paper.



Author(s):  
Un Bong Baek ◽  
Hae Moo Lee ◽  
Yun-Hee Lee ◽  
Seung Hoon Nahm

A severe thermal stress occurs during start up/shutdown transients in thick walled components of high temperature power plants. Thus, a precise consideration of this issue is very important. Many researchers have studied low-cycle fatigue at high temperatures and small box-type electrical resistance furnaces have been developed for small-sized fatigue specimens. However, these small-scale electrical resistance furnaces need precise temperature calibrations because temperature control is difficult in a small space. Thus, a method for the temperature calibration of a box-type electrical resistance furnace is investigated and calibration procedures are proposed in this study.



Polymers ◽  
2019 ◽  
Vol 11 (2) ◽  
pp. 352 ◽  
Author(s):  
Xue Lv ◽  
Chuang Liu ◽  
Zhubao Shao ◽  
Shulin Sun

Hydrogels with high mechanical strength are needed for a variety of industrial applications. Here, a series of hydrogels was prepared by introducing hybrid particles as hydrophobic association points to toughen the hydrogels. These toughened hydrogels were able to transfer an external mechanical force via the reorganization of the crosslinking networks. They exhibited an extraordinary mechanical performance, which was the result of the coordination between hydrophobic segments and hybrid particles. Herein, the connection between the dissipated energy of the inner distribution structure (on a small scale) and the mechanical properties (on a large scale) was conducted. Specifically, we inspected hydrogels of latex particles (LPs) with different chain lengths (C4, C12, C18) and studied their inner structural parameters, namely, the relationship between the density and molecular weight of crosslinking points to the mechanical strength and energy dissipation. Favorable traits of the hydrogels included compact internal structures that were basically free from defects and external structures with puncture resistance, high toughness, etc. Based on the experimental results that agreed with the theoretical results, this study provides a profound understanding of the internal structure of hydrogels, and it offers a new idea for the design of high-strength hybrid hydrogels.



Author(s):  
Milad Vazirian ◽  
Mohammad-Reza Movahhedy ◽  
Javad Akbari

Desktop and miniaturized machine tools are a new trend in small scale and customized manufacturing. The performance of these machines in terms of their energy consumption, machining fluid consumption and their precision have been investigated in the literature, but the effect of miniaturization on static deflection, stability against chatter and the resulting surface error has not been studied. In this paper, the performance of the desktop milling machine tool in terms of their static and dynamic form errors is studied. The performance of a miniature milling machine used for end milling of a typical workpiece is compared with a similar machine of conventional size through dimensional analysis and numerical modeling. The error of the surface finish generated is predicted and verified through simulation.



2017 ◽  
Author(s):  
Paul E. Slaboch ◽  
Jillian Coday

A small scale horizontal Archimedean screw was designed, built, and tested for small-scale electric power generation. The small-scale device is suitable for deployment in shallow waterways and rivers. The design of the screw is environmentally friendly and allows for fish and other aquatic life to pass through harmlessly. A series of horizontal screws were designed over a range of blade pitch and tip conditions to determine the most efficient configuration of the device. The tip conditions included straight, flanged, and open. The device was placed both inside and outside of a duct to control tip conditions. The flanged condition added material to the tip of the device to simulate a partially ducted screw. Preliminary studies have shown that the straight bladed screw is the most efficient design. Preliminary data also show that the addition of a duct reduced the overall efficiency of the device. The flange feature on the screw was shown to be ineffective as well. However, the design was environmentally friendly and would provide electric power on a small scale without harm to local aquatic environments.



Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 1857 ◽  
Author(s):  
Swati Sharma

When certain polymers are heat-treated beyond their degradation temperature in the absence of oxygen, they pass through a semi-solid phase, followed by the loss of heteroatoms and the formation of a solid carbon material composed of a three-dimensional graphenic network, known as glassy (or glass-like) carbon. The thermochemical decomposition of polymers, or generally of any organic material, is defined as pyrolysis. Glassy carbon is used in various large-scale industrial applications and has proven its versatility in miniaturized devices. In this article, micro and nano-scale glassy carbon devices manufactured by (i) pyrolysis of specialized pre-patterned polymers and (ii) direct machining or etching of glassy carbon, with their respective applications, are reviewed. The prospects of the use of glassy carbon in the next-generation devices based on the material’s history and development, distinct features compared to other elemental carbon forms, and some large-scale processes that paved the way to the state-of-the-art, are evaluated. Selected support techniques such as the methods used for surface modification, and major characterization tools are briefly discussed. Barring historical aspects, this review mainly covers the advances in glassy carbon device research from the last five years (2013–2018). The goal is to provide a common platform to carbon material scientists, micro/nanomanufacturing experts, and microsystem engineers to stimulate glassy carbon device research.



Author(s):  
C. Bharatiraj ◽  
JL Munda ◽  
Ishan Vaghasia ◽  
Rajesh Valiveti ◽  
P. Manasa

The DC motors an outstanding portion of apparatus in automotive and automation industrial applications requiring variable speed and load characteristics due to its ease of controllability. Creating an interface control system for multi DC motor drive operations with centralized speed control, from small-scale models to large industrial applications much demand. By using Lab VIEW (laboratory virtual instrument engineering workbench) as the motor controller, can control a DC motor for multiple purposes using single software environment. The aim of this paper is to propose the centralized speed control of DC motor using Lab VIEW. Here, the Lab VIEW is used for simulating the motor, whereas the input armature voltage of the DC motor is controlled using a virtual Knob in Lab VIEW software. The hardware part of the system (DC motor) and the software (in personal computer) are interfaced using a data acquisition card (DAQ) -Model PCI- 6024E. The voltage and Speed response is obtained using LABVIEW software. Using this software, group of motors’ speed can be controlled from different location using remote telemetry. The propose work also focuses on controlling the speed of the individual DC motor using PWM scheme (Duty cycle based Square wave generation) and DAQ. Help of the DAQ along with Lab VIEW front panel window, the DC motor speed and directions can be change easily in remote way. In order to test the proposed system the laboratory model for an 80W DC motor group (multi drive) is developed for different angular displacements and directions of the motor. The simulation model and experimental results conforms the advantages and robustness of the proposed centralized speed control.



Author(s):  
Dominik Scholtes ◽  
Stefan Seelecke ◽  
Gianluca Rizzello ◽  
Paul Motzki

Abstract Within industrial manufacturing most processing steps are accompanied by transporting and positioning of workpieces. The active interfaces between handling system and workpiece are industrial grippers, which often are driven by pneumatics, especially in small scale areas. On the way to higher energy efficiency and digital factories, companies are looking for new actuation technologies with more sensor integration and better efficiencies. Commonly used actuators like solenoids and electric engines are in many cases too heavy and large for direct integration into the gripping system. Due to their high energy density shape memory alloys (SMA) are suited to overcome those drawbacks of conventional actuators. Additionally, they feature self-sensing abilities that lead to sensor-less monitoring and control of the actuation system. Another drawback of conventional grippers is their design, which is based on moving parts with linear guides and bearings. These parts are prone to wear, especially in abrasive environments. This can be overcome by a compliant gripper design that is based on flexure hinges and thus dispenses with joints, bearings and guides. In the presented work, the development process of a functional prototype for a compliant gripper driven by a bistable SMA actuation unit for industrial applications is outlined. The focus lies on the development of the SMA actuator, while the first design approach for the compliant gripper mechanism with solid state joints is proposed. The result is a working gripper-prototype which is mainly made of 3D-printed parts. First results of validation experiments are discussed.



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