Experimental Evidence of Hydroacoustic Pressure Waves in a Francis Turbine Elbow Draft Tube for Low Discharge Conditions

2009 ◽  
Vol 131 (8) ◽  
Author(s):  
Jorge Arpe ◽  
Christophe Nicolet ◽  
François Avellan
Keyword(s):  
Pressure Fluctuation ◽  
Swirling Flow ◽  
Draft Tube ◽  
Flow Direction ◽  
Pressure Fluctuations ◽  
Operating Conditions ◽  
Hydropower Plant ◽  
Francis Turbine ◽  
Scale Model ◽  
Vortex Rope

The complex three-dimensional unsteady flow developing in the draft tube of a Francis turbine is responsible for pressure fluctuations, which could prevent the whole hydropower plant from operating safely. Indeed, the Francis draft tube is subjected to inlet swirling flow, divergent cross section, and the change of flow direction. As a result, in low discharge off-design operating conditions, a cavitation helical vortex, so-called the vortex rope develops in the draft tube and induces pressure fluctuations in the range of 0.2–0.4 times the runner frequency. This paper presents the extensive unsteady wall pressure measurements performed in the elbow draft tube of a high specific speed Francis turbine scale model at low discharge and at usual plant value of the Thoma cavitation number. The investigation is undertaken for operating conditions corresponding to low discharge, i.e., 0.65–0.85 times the design discharge, which exhibits pressure fluctuations at surprisingly high frequency value, between 2 and 4 times the runner rotation frequency. The pressure fluctuation measurements performed with 104 pressure transducers distributed on the draft tube wall, make apparent in the whole draft tube a fundamental frequency value at 2.5 times the runner frequency. Moreover, the modulations between this frequency with the vortex rope precession frequency are pointed out. The phase shift analysis performed for 2.5 times the runner frequency enables the identification of a pressure wave propagation phenomenon and indicates the location of the corresponding pressure fluctuation excitation source in the elbow; hydroacoustic waves propagate from this source both upstream and downstream the draft tube.

Unsteady vortical flow simulation in a Francis turbine with special emphasis on vortex rope behavior and pressure fluctuation alleviation

2017 ◽  
Vol 231 (3) ◽  
pp. 215-226 ◽  
Author(s):  
Xianwu Luo ◽  
An Yu ◽  
Bin Ji ◽  
Yulin Wu ◽  
Yoshinobu Tsujimoto
Keyword(s):  
Pressure Fluctuation ◽  
Swirling Flow ◽  
Draft Tube ◽  
Pressure Fluctuations ◽  
Flow Simulation ◽  
Vortical Flow ◽  
Francis Turbine ◽  
Vortex Rope ◽  
Spiral Vortex ◽  
Baroclinic Torque

Hydro turbines operating at partial flow conditions usually have vortex ropes in the draft tube that generate large pressure fluctuations. This unsteady flow phenomenon is harmful to the safe operation of hydropower stations. This paper presents numerical simulations of the internal flow in the draft tube of a Francis turbine with particular emphasis on understanding the unsteady characteristics of the vortex rope structure and the underlying mechanisms for the interactions between the air and the vortices. The pressure fluctuations induced by the vortex rope are alleviated by air admission from the main shaft center, with the water-air two phase flow in the entire flow passage of a model turbine simulated based on the homogeneous flow assumption. The results show that aeration with suitable air flow rate can alleviate the pressure fluctuations in the draft tube, and the mechanism improving the flow stability in the draft tube is due to the change of vortex rope structure and distribution by aeration, i.e. a helical vortex rope at a small aeration volume while a cylindrical vortex rope with a large amount of aeration. The preferable vortex rope distribution can suppress the swirl at the smaller flow rates, and is helpful to alleviate the pressure fluctuation in the draft tube. The analysis based on the vorticity transport equation indicates that the vortex has strong stretching and dilation in the vortex rope evolution. The baroclinic torque term does not play a major role in the vortex evolution most of the time, but will much increase for some specific aeration volumes. The present study also depicts that vortex rope is mainly associated with a pair of spiral vortex stretching and dilation sources, and its swirling flow is alleviated little by the baroclinic torque term, whose effect region is only near the draft tube inlet.

scholarly journals Numerical and experimental investigation of the effect of baffles on flow instabilities in a Francis turbine draft tube under partial load conditions

2019 ◽  
Vol 11 (1) ◽  
pp. 168781401882446 ◽  
Author(s):  
Xing Zhou ◽  
He-gao Wu ◽  
Chang-zheng Shi
Keyword(s):  
Swirling Flow ◽  
Draft Tube ◽  
Pressure Fluctuations ◽  
Tangential Velocity ◽  
Operating Conditions ◽  
Dynamics Simulation ◽  
Flow Instabilities ◽  
Francis Turbine ◽  
Vortex Rope ◽  
Partial Load

An improved method for preventing vortex rope formation and alleviating the associated pressure fluctuations in turbine draft tubes is investigated using baffles in the draft tube to hinder the swirling flow emerging from a Francis turbine runner. A strong swirl produces flow instabilities and pressure fluctuations. Partial load operating conditions at the rated water head and three flow rates are taken into consideration. It is demonstrated using a computational fluid dynamics simulation that this method effectively eliminates the vortex rope, particularly when using four baffles. The amplitude of the pressure pulsation in the draft tube modified with four baffles was 0.42 times that in a traditional draft tube. The baffles were found to reduce the tangential velocity of the flow in the draft tube and consequently hinder the development of the fierce swirling flow. This type of decrease is more significant compared to the gradual decay due to viscous effects of the solid wall in a traditional draft tube. The conclusion was verified by the results of experiments conducted using a novel device. The measured increase in turbine efficiency exceeded 3% at the evaluated partial loading point, indicating improved economic performance of the turbine.

scholarly journals Manipulation of the swirling flow instability in hydraulic turbine diffuser by different methods of water injection

2018 ◽  
Vol 180 ◽  
pp. 02090 ◽  
Author(s):  
Pavel Rudolf ◽  
Jiří Litera ◽  
Germán Alejandro Ibarra Bolanos ◽  
David Štefan
Keyword(s):  
Swirling Flow ◽  
Flow Instability ◽  
Draft Tube ◽  
Water Injection ◽  
Hydraulic Turbine ◽  
Operating Conditions ◽  
Francis Turbine ◽  
Necessary Condition ◽  
Vortex Rope ◽  
Wide Range

Vortex rope, which induces substantial pressure pulsations, arises in the draft tube (diffuser) of Francis turbine for off-design operating conditions. Present paper focuses on mitigation of those pulsations using active water jet injection control. Several modifications of the original Susan-Resiga’s idea were proposed. All modifications are driven by manipulation of the shear layer region, which is believed to play important role in swirling flow instability. While some of the methods provide results close to the original one, none of them works in such a wide range. Series of numerical experiments support the idea that the necessary condition for vortex rope pulsation mitigation is increasing the fluid momentum along the draft tube axis.

Experimental Investigation of Pressure Fluctuation and Vibration in a Large Francis Turbine

2007 ◽  
Author(s):  
Fujun Wang ◽  
Yuliang Zhu ◽  
Xiaoqin Li ◽  
Jiamei Ma ◽  
Liping Wang ◽  
...  
Keyword(s):  
Pressure Fluctuation ◽  
Draft Tube ◽  
Pressure Fluctuations ◽  
Rotation Frequency ◽  
Site Investigation ◽  
Hydropower Plant ◽  
Francis Turbine ◽  
Load Range ◽  
Water Head ◽  
Head Cover

Vibration caused by unsteady flow usually leads to a problem of stability in operation for large hydraulic turbines. This paper reports the recent investigation and analysis of vibration and pressure fluctuation problem on a prototype 700MW Francis turbine unit at the Three-Gorges Hydropower Plant in China. The site investigation were carried out for a wide load range of 200–600MW at the condition of water head 57–76m. Significant vibrations were observed on head cover when the turbine was operated at load of 540–542MW with water head 68.3m. To identify the causes, investigations were done by measuring oscillations of the guide-bearing, pressure fluctuations under the head cover and in the draft tube. A special vibration zone at frequency of 4.56fn (fn is the runner rotation frequency) was found by further spectrum analysis for the vibrations and pressure fluctuations, while this special zone was not found in other turbines in the same site with same configurations. On the other hand, the low-frequency vibrations caused by pressure oscillations of vortex rope in draft tube were also measured and analyzed.

Identification of Francis Turbine Helical Vortex Rope Excitation by CFD and Resonance Simulation With the Hydraulic System

2011 ◽  
Author(s):  
Se´bastien Alligne´ ◽  
Christophe Nicolet ◽  
Franc¸ois Avellan
Keyword(s):  
Hydraulic System ◽  
Draft Tube ◽  
Pressure Fluctuations ◽  
Resonance Phenomenon ◽  
Excitation Source ◽  
Francis Turbine ◽  
Scale Model ◽  
Vortex Rope ◽  
One Dimensional ◽  
Hydraulic Machines

Due to the growing development of new renewable energies, which production is difficult to foreseen, power grid is subjected to disturbances. Hydropower plants are one of the solution to restore the grid stability by allowing hydraulic machines, especially Francis turbines, to change quickly of operating points in a very large range of heads and power in order to cover the variation of the electrical demand. In part load conditions, the cavitating vortex rope is an excitation source for the whole hydraulic circuit. The frequency of the excitation may matches with one of the eigenfrequency of the system leading to resonance phenomena. The aim of this paper is to simulate this hydroacoustic resonance by identifying the excitation source with CFD numerical simulations of the cavitating vortex rope and simulating the response of the hydraulic system with a one dimensional compressible model. A one dimensional draft tube model including three key parameters is used: the excitation momentum source corresponding to the force induced by the vortex rope acting on the wall, the excitation mass source induced by the cavitation volume fluctuations and the thermodynamic damping modeling energy dissipation during the phase change between cavitation and liquid. These parameters are computed for the FLINDT reduced scale model with the help of unsteady CFD simulations considering both one phase and two phase simulations. Finally these parameters are injected in the one dimensional hydroacoustic model to simulate the resonance phenomenon. In out of resonance conditions, maximum of pressure fluctuations are found in the draft tube cone with an amplitude of 1% of the turbine head. However, when resonance occurs, maximum amplitude of pressure fluctuations reaches up to 6.8%.

scholarly journals Effect of Air Injection on the Internal Flow Characteristics in the Draft Tube of a Francis Turbine Model

Processes ◽  
2021 ◽  
Vol 9 (7) ◽  
pp. 1182
Author(s):  
Seung-Jun Kim ◽  
Yong Cho ◽  
Jin-Hyuk Kim
Keyword(s):  
Flow Rate ◽  
Draft Tube ◽  
Pressure Fluctuations ◽  
Flow Characteristics ◽  
Internal Flow ◽  
Air Injection ◽  
Low Flow ◽  
Francis Turbine ◽  
Navier Stokes ◽  
Vortex Rope

Under low flow-rate conditions, a Francis turbine exhibits precession of a vortex rope with pressure fluctuations in the draft tube. These undesirable flow phenomena can lead to deterioration of the turbine performance as manifested by torque and power output fluctuations. In order to suppress the rope with precession and a swirl component in the tube, the use of anti-swirl fins was investigated in a previous study. However, vortex rope generation still occurred near the cone of the tube. In this study, unsteady-state Reynolds-averaged Navier–Stokes analyses were conducted with a scale-adaptive simulation shear stress transport turbulence model. This model was used to observe the effects of the injection in the draft tube on the unsteady internal flow and pressure phenomena considering both active and passive suppression methods. The air injection affected the generation and suppression of the vortex rope and swirl component depending on the flow rate of the air. In addition, an injection level of 0.5%Q led to a reduction in the maximum unsteady pressure characteristics.

Hydraulic Instability Onset Detection in Kaplan Turbines by Monitoring Shaft Vibrations

2012 ◽  
Author(s):  
P. Pennacchi ◽  
P. Borghesani ◽  
S. Chatterton ◽  
A. Vania
Keyword(s):  
Experimental Test ◽  
Turbine Unit ◽  
Swirling Flow ◽  
Draft Tube ◽  
Operating Conditions ◽  
Low Flow ◽  
Operating Life ◽  
Vortex Rope ◽  
Power Load ◽  
Helical Vortex

Design of hydraulic turbines has often to deal with hydraulic instability. It is well-known that Francis and Kaplan types present hydraulic instability in their design power range. Even if modern CFD tools may help to define these dangerous operating conditions and optimize runner design, hydraulic instabilities may fortuitously arise during the turbine life and should be timely detected in order to assure a long-lasting operating life. In a previous paper, the authors have considered the phenomenon of helical vortex rope, which happens at low flow rates when a swirling flow, in the draft tube conical inlet, occupies a large portion of the inlet. In this condition, a strong helical vortex rope appears. The vortex rope causes mechanical effects on the runner, on the whole turbine and on the draft tube, which may eventually produce severe damages on the turbine unit and whose most evident symptoms are vibrations. The authors have already shown that vibration analysis is suitable for detecting vortex rope onset, thanks to an experimental test campaign performed during the commissioning of a 23 MW Kaplan hydraulic turbine unit. In this paper, the authors propose a sophisticated data driven approach to detect vortex rope onset at different power load, based on the analysis of the vibration signals in the order domain and introducing the so-called “residual order spectrogram”, i.e. an order-rotation representation of the vibration signal. Some experimental test runs are presented and the possibility to detect instability onset, especially in real-time, is discussed.

Performance of Francis Turbine Operating at Excess Load Condition

2020 ◽  
Author(s):  
Muhannad Altimemy ◽  
Justin Caspar ◽  
Alparslan Oztekin
Keyword(s):  
Flow Field ◽  
Draft Tube ◽  
Turbine Blades ◽  
Pressure Fluctuations ◽  
Load Condition ◽  
Operating Conditions ◽  
Francis Turbine ◽  
Partial Load ◽  
Dynamics Simulations ◽  
Excess Load

Abstract Computational fluid dynamics simulations are conducted to characterize the spatial and temporal characteristics of the flow field inside a Francis turbine operating in the excess load regime. A high-fidelity Large Eddy Simulation (LES) turbulence model is applied to investigate the flow-induced pressure fluctuations in the draft tube of a Francis Turbine. Probes placed alongside the wall and in the center of the draft tube measure the pressure signal in the draft tube, the pressure over the turbine blades, and the power generated to compare against previous studies featuring design point and partial load operating conditions. The excess load is seen during Francis turbines in order to satisfy a spike in the electrical demand. By characterizing the flow field during these conditions, we can find potential problems with running the turbine at excess load and inspire future studies regarding mitigation methods. Our studies found a robust low-pressure region on the edges of turbine blades, which could cause cavitation in the runner region, which would extend through the draft tube, and high magnitude of pressure fluctuations were observed in the center of the draft tube.

Flow in the Simplified Draft Tube of a Francis Turbine Operating at Partial Load—Part I: Simulation of the Vortex Rope

2014 ◽  
Vol 81 (6) ◽  
Author(s):  
Hosein Foroutan ◽  
Savas Yavuzkurt
Keyword(s):  
Experimental Data ◽  
Axial Velocity ◽  
Draft Tube ◽  
Three Dimensional ◽  
Operating Conditions ◽  
Turbulence Closure ◽  
Francis Turbine ◽  
Outer Flow ◽  
Vortex Rope ◽  
Partial Load

Numerical simulations and analysis of the vortex rope formation in a simplified draft tube of a model Francis turbine are carried out in this paper, which is the first part of a two-paper series. The emphasis of this part is on the simulation and investigation of flow using different turbulence closure models. Two part-load operating conditions with same head and different flow rates (91% and 70% of the best efficiency point (BEP) flow rate) are considered. Steady and unsteady simulations are carried out for axisymmetric and three-dimensional grid in a simplified axisymmetric geometry, and results are compared with experimental data. It is seen that steady simulations with Reynolds-averaged Navier–Stokes (RANS) models cannot resolve the vortex rope and give identical symmetric results for both the axisymmetric and three-dimensional flow geometries. These RANS simulations underpredict the axial velocity (by at least 14%) and turbulent kinetic energy (by at least 40%) near the center of the draft tube, even quite close to the design condition. Moving farther from the design point, models fail in predicting the correct levels of the axial velocity in the draft tube. Unsteady simulations are performed using unsteady RANS (URANS) and detached eddy simulation (DES) turbulence closure approaches. URANS models cannot capture the self-induced unsteadiness of the vortex rope and give steady solutions while DES model gives sufficient unsteady results. Using the proper unsteady model, i.e., DES, the overall shape of the vortex rope is correctly predicted and the calculated vortex rope frequency differs only 6% from experimental data. It is confirmed that the vortex rope is formed due to the roll-up of the shear layer at the interface between the low-velocity inner region created by the wake of the crown cone and highly swirling outer flow.

Generation of Twin Vortex Rope in the Draft-Tube Elbow of a Francis Turbine During Deep Part-Load Operation

2021 ◽  
Author(s):  
Mohammad Hossein Khozaei ◽  
Arthur Favrel ◽  
Toshitake Masuko ◽  
Naoki Yamaguchi ◽  
Kazuyoshi Miyagawa
Keyword(s):  
Linear Correlation ◽  
Draft Tube ◽  
Pressure Fluctuations ◽  
Low Frequency ◽  
Model Tests ◽  
Francis Turbine ◽  
Deep Part ◽  
Swirl Number ◽  
Vortex Rope ◽  
Part Load

Abstract This paper focuses on the generation of twin vortex rope in the draft-tube elbow of a Francis turbine at deep part-load operation through analyzing the results of model tests along with numerical simulations. Model tests, including pressure fluctuations measurements, are conducted over 10 speed factors. By considering the frequency of the pressure fluctuations with respect to the swirl intensity at the runner outlet, the part-load operating range is divided into three regimes, with two clear transitions between each occurring at swirl numbers 0.4 and 1.7. For operating conditions with a swirl number S>0.4, a linear correlation between the frequency of the precessing vortex core and the swirl number is established. During deep part-load regime (S>1.7), low-frequency pressure fluctuations appear. Their frequency feature another linear correlation with the swirl number. Unsteady CFD simulation of the full domain is performed to elucidate the generation mechanisms of the low-frequency fluctuations. By tracking the center of the vortical structures along the draft-tube, generation of three vortices in the elbow responsible for the pressure fluctuations at the lowest frequency is highlighted: the main PVC hits the draft-tube wall in the elbow resulting in its break down into three vortices rotating with half the rotational speed of the PVC. Two of the vortices rotate with opposite angular position, constituting a structure of twin vortices. The periodic rotation of these three vortices in the elbow induces the low-frequency pressure fluctuations.

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