scholarly journals Experimental Analysis of the Global Performance and the Flow Through a High-Bypass Turbofan in Windmilling Conditions

2015 ◽  
Vol 137 (5) ◽  
Author(s):  
Nicolás García Rosa ◽  
Guillaume Dufour ◽  
Roger Barènes ◽  
Gérard Lavergne
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Pressure Loss ◽  
Severe Case ◽  
Rotor Blades ◽  
Navier Stokes ◽  
Radial Profiles ◽  
Flow Through ◽  
Resistive Loads

A detailed study of the air flow through the fan stage of a high-bypass, geared turbofan in windmilling conditions is proposed, to address the key performance issues of this severe case of off-design operation. Experiments are conducted in the turbofan test rig of ISAE, specifically suited to reproduce windmilling operation in an ambient ground setup. The engine is equipped with conventional measurements and radial profiles of flow quantities are measured using directional five-hole probes to characterize the flow across the fan stage and derive windmilling performance parameters. These results bring experimental evidence of the findings of the literature that both the fan rotor and stator operate under severe off-design angle-of-attack, leading to flow separation and stagnation pressure loss. The fan rotor operates in a mixed fashion: spanwise, the inner sections of the rotor blades add work to the flow while the outer sections extract work and generate a pressure loss. The overall work is negative, revealing the resistive loads on the fan, caused by the bearing friction and work exchange in the different components of the fan shaft. The parametric study shows that the fan rotational speed is proportional to the mass flow rate, but the fan rotor inlet and outlet relative flow angles, as well as the fan load profile, remain constant, for different values of mass flow rate. Estimations of engine bypass ratio have been done, yielding values higher than six times the design value. The comprehensive database that was built will allow the validation of 3D Reynolds-averaged Navier–Stokes (RANS) simulations to provide a better understanding of the internal losses in windmilling conditions.

Effect of the honeycomb tip with injection on the aerodynamic performance in a 1.5-stage turbine

2020 ◽  
pp. 1-25
Author(s):  
Jianyang Yu ◽  
Yabo Wang ◽  
YanPing Song ◽  
Fu Chen
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Pressure Loss ◽  
Total Pressure ◽  
Total Pressure Loss ◽  
Navier Stokes ◽  
Total Efficiency ◽  
Cavity Depth ◽  
Tip Leakage

Abstract Three kinds of rotor tip configurations have been investigated numerically in the LISA 1.5-stage turbine, including the flat tip, the honeycomb tip and the honeycomb tip with injection. The effect of the cavity depth and the injection mass flow rate on the turbine performance is studied in detail, evaluated by the isentropic total-to-total efficiency and the tip leakage mass flow rate. The Reynolds-averaged Navier-Stokes (RANS) method and the k-ω turbulence model are adopted in all the present computations. The numerical results show that the first stage efficiency is increased by up to 0.66% and the tip leakage mass flow rate is reduced by about 1.87% of the main flow. The pressure field and the flow feature inside the gap are explored. The flow structures and the total pressure loss contours in the rotor passage are presented. Finally, the total pressure loss is newly defined by considering the injection effect. It is indicated that the injection mass flow rate should be carefully determined for excellent overall performance.

scholarly journals Development of Hybrid Airlift-Jet Pump with Its Performance Analysis

2018 ◽  
Vol 8 (9) ◽  
pp. 1413 ◽  
Author(s):  
Dan Yao ◽  
Kwongi Lee ◽  
Minho Ha ◽  
Cheolung Cheong ◽  
Inhiug Lee
Keyword(s):  
Boundary Conditions ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Stokes Equations ◽  
Flow Characteristics ◽  
Operating Conditions ◽  
Navier Stokes ◽  
Jet Pump ◽  
Two Phase

A new pump, called the hybrid airlift-jet pump, is developed by reinforcing the advantages and minimizing the demerits of airlift and jet pumps. First, a basic design of the hybrid airlift-jet pump is schematically presented. Subsequently, its performance characteristics are numerically investigated by varying the operating conditions of the airlift and jet parts in the hybrid pump. The compressible unsteady Reynolds-averaged Navier-Stokes equations, combined with the homogeneous mixture model for multiphase flow, are used as the governing equations for the two-phase flow in the hybrid pump. The pressure-based methods combined with the Pressure-Implicit with Splitting of Operators (PISO) algorithm are used as the computational fluid dynamics techniques. The validity of the present numerical methods is confirmed by comparing the predicted mass flow rate with the measured ones. In total, 18 simulation cases that are designed to represent the various operating conditions of the hybrid pump are investigated: eight of these cases belong to the operating conditions of only the jet part with different air and water inlet boundary conditions, and the remaining ten cases belong to the operating conditions of both the airlift and jet parts with different air and water inlet boundary conditions. The mass flow rate and the efficiency are compared for each case. For further investigation into the detailed flow characteristics, the pressure and velocity distributions of the mixture in a primary pipe are compared. Furthermore, a periodic fluctuation of the water flow in the mass flow rate is found and analyzed. Our results show that the performance of the jet or airlift pump can be enhanced by combining the operating principles of two pumps into the hybrid airlift-jet pump, newly proposed in the present study.

Experimental and Numerical Investigations on the Aerodynamic Performance of the Three-Stage Turbine With Consideration of the Leakage Flow Effect

2016 ◽  
Author(s):  
Yang Chen ◽  
Jun Li ◽  
Chaoyang Tian ◽  
Gangyun Zhong ◽  
Xiaoping Fan ◽  
...  
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Rotor Blade ◽  
Three Dimensional ◽  
Aerodynamic Performance ◽  
Navier Stokes ◽  
Leakage Flow ◽  
Leakage Flows ◽  
Wheel Disk

The aerodynamic performance of three-stage turbine with different types of leakage flows was experimentally and numerically studied in this paper. The leakage flows of three-stage turbine included the shroud seal leakage flow between the rotor blade tip and case, the diaphragm seal leakage flow between the stator blade diaphragm and shaft, as well as the shaft packing leakage flow and the gap leakage flow between the rotor blade curved fir-tree root and wheel disk. The total aerodynamic performance of three-stage turbine including leakage flows was firstly experimentally measured. The detailed flow field and aerodynamic performance were also numerically investigated using three-dimensional Reynolds-Averaged Navier-Stokes (RANS) and S-A turbulence model. The numerical mass flow rate and efficiency showed well agreement with experimental data. The effects of leakage flows between the fir-tree root and the wheel disk were studied. All leakage mass flow fractions, including the mass flow rate in each hole for all sets of root gaps were given for comparison. The effect of leakage flow on the aerodynamic performance of three-stage was illustrated and discussed.

scholarly journals Performance investigation of a volute porous tongue of a turbocharger turbine

2020 ◽  
Vol 40 (1) ◽  
pp. 59-66
Author(s):  
Abderrahmane Chachoua ◽  
Mohamed Kamal Hamidou ◽  
Mohammed Hamel
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Gas Turbines ◽  
Stokes Equations ◽  
Navier Stokes ◽  
Recirculation Flow ◽  
Recirculating Flow ◽  
Show Evidence ◽  
The Right

The design for better performance of the spiral housing volute used commonly in radial and mixed inflow gas turbines is of prime importance as it affects the machine stage at both design and off design conditions. The tongue of the scroll divides the flow into two streams, and represents a severe source of disturbances, in terms of thermodynamic parameter uniformity, maximum kinetic energy, the right angle of attack to the rotor and minimum losses. Besides, the volute suffers an undesirable effect due to the recirculating mass flow rate in near bottom vicinity of the tongue. The present project is an attempt to design a tongue fitted with cylindrical holes traversing normal to the stream wise direction, where on account of the large pressure difference between the top and the bottom sides of the tongue will force the recirculating flow to go through the rotor inlet. This possibility with its limitations has not yet been explored. A numerical simulation is performed which might provide our suitable objectives. To achieve this goal the ANSYS code is used to build the geometry, generate the mesh, and to simulate the flow by solving numerically the averaged Navier Stokes equations. Apparently, the numerical results show evidence of favorable impact in using porous tongue. The realization of a contact between the main and recirculation flow by drilled holes on the tongue surface leads to a flow field uniformity, a reduction in the magnitude of the loss coefficient, and a 20 % reduction in the recirculating mass flow rate.

Design and Testing of a Can Combustor for a Small Gas Turbine Application

2013 ◽  
Author(s):  
K. V. L. Narayana Rao ◽  
N. Ravi Kumar ◽  
G. Ramesha ◽  
M. Devathathan
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Gas Turbines ◽  
Pressure Loss ◽  
High Energy ◽  
Experimental Results ◽  
High Mass ◽  
Test Facility ◽  
Design Requirements

Can type combustors are robust, with ease of design, manufacturing and testing. They are extensively used in industrial gas turbines and aero engines. This paper is mainly based on the work carried out in designing and testing a can type combustion chamber which is operated using JET-A1 fuel. Based on the design requirements, the combustor is designed, fabricated and tested. The experimental results are analysed and compared with the design requirements. The basic dimensions of the combustor, like casing diameter, liner diameter, liner length and liner hole distribution are estimated through a proprietary developed code. An axial flow air swirler with 8 vanes and vane angle of 45 degree is designed to create a re-circulation zone for stabilizing the flame. The Monarch 4.0 GPH fuel nozzle with a cone angle of 80 degree is used. The igniter used is a high energy igniter with ignition energy of 2J and 60 sparks per minute. The combustor is modelled, meshed and analysed using the commercially available ansys-cfx code. The geometry of the combustor is modified iteratively based on the CFD results to meet the design requirements such as pressure loss and pattern factor. The combustor is fabricated using Ni-75 sheet of 1 mm thickness. A small combustor test facility is established. The combustor rig is tested for 50 Hours. The experimental results showed a blow-out phenomenon while the mass flow rate through the combustor is increased beyond a limit. Further through CFD analysis one of the cause for early blow out is identified to be a high mass flow rate through the swirler. The swirler area is partially blocked and many configurations are analysed. The optimum configuration is selected based on the flame position in the primary zone. The change in swirler area is implemented in the test model and further testing is carried out. The experimental results showed that the blow-out limit of the combustor is increased to a good extent. Hence the effect of swirler flow rate on recirculation zone length and flame blow out is also studied and presented. The experimental results showed that the pressure loss and pattern factor are in agreement with the design requirements.

Stall Inception and Development Process Due to Tip Leakage Flow in Axial Compressor Rotor Blades Row

2014 ◽  
Vol 30 (3) ◽  
pp. 307-313 ◽  
Author(s):  
R. Taghavi-Zenou ◽  
S. Abbasi ◽  
S. Eslami
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Axial Compressor ◽  
Leading Edge ◽  
Rotor Blades ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Compressor Rotor

ABSTRACTThis paper deals with tip leakage flow structure in subsonic axial compressor rotor blades row under different operating conditions. Analyses are based on flow simulation utilizing computational fluid dynamic technique. Three different circumstances at near stall condition are considered in this respect. Tip leakage flow frequency spectrum was studied through surveying instantaneous static pressure signals imposed on blades surfaces. Results at the highest flow rate, close to the stall condition, showed that the tip vortex flow fluctuates with a frequency close to the blade passing frequency. In addition, pressure signals remained unchanged with time. Moreover, equal pressure fluctuations at different passages guaranteed no peripheral disturbances. Tip leakage flow frequency decreased with reduction of the mass flow rate and its structure was changing with time. Spillage of the tip leakage flow from the blade leading edge occurred without any backflow in the trailing edge region. Consequently, various flow structures were observed within every passage between two adjacent blades. Further decrease in the mass flow rate provided conditions where the spilled flow ahead of the blade leading edge together with trailing edge backflow caused spike stall to occur. This latter phenomenon was accompanied by lower frequencies and higher amplitudes of the pressure signals. Further revolution of the rotor blade row caused the spike stall to eventuate to larger stall cells, which may be led to fully developed rotating stall.

scholarly journals Aerodynamic Loss Increase due to Individual Film Cooling Injections From Gas Turbine Nozzle Surface

1998 ◽  
Author(s):  
Ryo Kubo ◽  
Fumio Otomo ◽  
Yoshitaka Fukuyama ◽  
Yuhji Nakata
Keyword(s):  
Gas Turbine ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Pressure Loss ◽  
Rate Ratio ◽  
Flow Rate Ratio ◽  
Design Stage ◽  
Pressure Side ◽  
Mass Flow Rate Ratio

A CFD investigation was conducted on the total pressure loss variation for a linear nozzle guide vane cascade of a gas turbine, due to the individual film injections from the leading edge shower head, the suction surface, the pressure surface and the trailing edge slot. The results were compared with those of low speed wind tunnel experiments. A 2-D Navier-Stokes procedure for a 2-D slot injection, which approximated a row of discrete film holes, was performed to clarify the applicable limitation in the pressure loss prediction during an aerodynamic design stage, instead of a costly 3-D procedure for the row of discrete holes. In mass flow rate ratios of injection to main flow from 0% to 1%, the losses computed by the 2-D procedure agreed well with the experimental losses except for the pressure side injection cases. However, as the mass flow rate ratio was increased to 2.5%, the agreement became insufficient. The same tendency was observed in additional 3-D computations more closely modeling the injection hole shapes. The summations of both experimental and computed loss increases due to individual row injections were compared with both experimental and computed loss increases due to all-row injection with the mass flow rate ratio ranging from 0% to 7%. Each summation agreed well with each all-row injection result. Agreement between experimental and calculated results was acceptable. Therefore, the loss due to all-row injections in the design stage can be obtained by the correlations of 2-D calculated losses from individual row injections. To improve more precisely the summation prediction for the losses due to the present all-row injections, extensive research on the prediction for the losses due to the pressure side injection should be carried out.

Mass Flow Rate Measurements: From Hydrodynamic to Free Molecular Regime

2008 ◽  
Author(s):  
Timothe´e Ewart ◽  
Irina A. Graour ◽  
Pierre Perrier ◽  
J. Gilbert Me´olans
Keyword(s):  
Mass Flow Rate ◽  
Knudsen Number ◽  
Mass Flow ◽  
Flow Rate ◽  
Stationary Flow ◽  
Small Mass ◽  
Accommodation Coefficient ◽  
Navier Stokes ◽  
Number Range ◽  
Free Molecular Regime

An experimental investigation in a single silica microtube in isothermal stationary flow for various gases is made from the hydrodynamic to the near free molecular regime to study the reflection/accommodation process at the wall. This kind of investigation requires, more than other Micro-Electro-Mechanical-Systems (MEMS) experiments, a powerful experimental platform to measure very small mass flow rate. A global analytic expression, based on the Navier-Stokes (NS) equations with second order boundary conditions, is used to yield the Tangential Momentum Accommodation Coefficient (TMAC) in 0.003–0.3 Knudsen number range. Otherwise, the experimental results of the mass flow rate is compared with theoretical values calculated from kinetic approaches using variable TMAC as fitting parameter over the 0.3–30 Knudsen number range. Finally, whatever the theoretical approach the TMAC values obtained from the different gas-surface pairs are rather close one to other, but the TMAC values seem decreasing when the molecular mass increases.

scholarly journals Numerical Investigation of the Hub-Seal Mass Flow Rate Effect on the Axial Turbine Stage Efficiency

2019 ◽  
Vol 213 ◽  
pp. 02080
Author(s):  
Petr Straka
Keyword(s):  
Numerical Simulation ◽  
Mass Flow Rate ◽  
Compressible Flow ◽  
Mass Flow ◽  
Flow Rate ◽  
Turbine Stage ◽  
Axial Turbine ◽  
Flow Through ◽  
Stage Efficiency ◽  
Flow Rate Effect

The contribution deals with numerical simulation of compressible flow through the axial turbine stage equipped with the hub-seal. The current flowing from the hub-seal has a major impact on the secondary flow in the hub-region of the blade span. The aim of this work is to found a dependency of the efficiency-drop on the hub-seal mass flow rate. Numerical simulation has been made for configuration of experimental axial single-stage reaction turbine.

Design and Characterization of an Inlet Duct for Mass Flow Measurement in a Micro Gas Turbine Test Rig

2014 ◽  
Author(s):  
C. Buratto ◽  
A. Carandina ◽  
M. Morini ◽  
C. Pavan ◽  
M. Pinelli ◽  
...  
Keyword(s):  
Noise Reduction ◽  
Gas Turbine ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Pressure Loss ◽  
Resistive Load ◽  
Test Rig ◽  
Micro Gas Turbine ◽  
Inlet Duct

In this paper, a test rig for experimentation on a micro gas turbine is presented. The test rig consists of a micro gas turbine Solar T-62T-32, which, coupled with a 50 kVA alternator, can supply electrical energy to a calibrated resistive load bank. Particular attention is paid to the design of the inlet duct for the mass flow rate measurement. The basic issue was to create the intake duct for a micro gas turbine (MGT) test rig, in order to provide precise data about the mass flow rate and the thermodynamic air characteristics in the MGT inlet section. The inlet duct is also designed in order to allow future tests on inlet cooling technologies. The MGT is incorporated in a chassis for noise reduction, the dimensions of which are 540 mm (height), 570 mm (width) and 940 mm (length). These small dimensions lead to problems with the insertion of the duct. Moreover, the intake of the compressor is not axial but radial, and this means that a volute must be foreseen to convey the flux into the MGT. Several shapes of volute are analyzed in this paper, considering the effects on the pressure loss and the induction of turbulence. The challenge was to develop a fluid-dynamically efficient duct with the hindrance of a very small available space between the compressor casing, the gearbox and the fuel pipes inside the narrow noise-reduction chassis. The mass flow rate will be computed by means of the differential static pressure between the upstream and the downstream section of a Venturi tube. The choice of a Venturi was due to the fact that it produces a pressure loss lower than any other device, such as orifice plates or other nozzle shapes. Furthermore, the expected mass flow rate would lead to high fluid speeds and, as a consequence, the diameter ratio between the duct and the throat of the Venturi was chosen to be as high as possible.

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