The Statistical Analysis of Droplet Train Splashing After Impinging on a Superheated Surface

2017 ◽  
Vol 139 (5) ◽  
Author(s):  
Lu Qiu ◽  
Swapnil Dubey ◽  
Fook Hoong Choo ◽  
Fei Duan

An orderly droplet splashing is established when a water droplet train impinges onto a superheated copper surface. The droplets continuously impinge onto the surface with a rate of 40,000 Hz, a diameter of 96 μm or 120 μm, and a velocity of 8.4 m/s or 14.5 m/s. The heat transfers under different wall temperatures are measured, and the corresponding droplet splashing is recorded and analyzed. The effects of wall temperature, droplet Weber number, and surface roughness on the transition of the droplet splashing are investigated. The results suggest that the transferred energy is kept a constant in the transition regime, but a sudden drop of around 25% is observed when it steps into post-transition regime, indicating that the Leidenfrost point is reached. A higher Weber number of droplet train results in a more stable splashing angle and a wider range of splashed droplet diameter. The surface roughness plays no significant role in influencing the splashing angle in the high Weber number case, but the rougher surface elevates the fluctuation of the splashing angle in the low Weber number case. On the rougher surface, the temporary accumulation of the impact droplets is observed, a “huge” secondary droplet can be formed and released. The continuous generation of the huge droplets is observed at a higher wall temperature. Based on the result of droplet tracking of the splashed secondary droplets, the diameter and velocity are correlated.

2008 ◽  
Vol 130 (4) ◽  
Author(s):  
Jie Liu ◽  
Walfre Franco ◽  
Guillermo Aguilar

Cryogen spray cooling is an auxiliary procedure to dermatologic laser surgery, which consists of precooling the superficial skin layer (epidermis) during laser irradiation of subsurface targets to avoid nonspecific epidermal thermal damage. While previous studies have investigated the interaction of cryogen sprays with microscopically smooth human skin models, it is important to recognize that real human skin surface is far from smooth. With the objective to provide physical insight into the interaction between cryogen sprays and human skin, we study the effect of surface roughness on the impact dynamics of single cryogen droplets falling on skin models of various roughnesses (0.5–70μm). We first develop a theoretical model to predict the maximum spread diameter (Dm) following droplet impingement based on a similarity approximation to the solution of a viscous boundary layer that incorporates friction as the major source of viscous dissipation on a rough surface. Then, we measure the droplet diameter, impact velocity, and Dm of cryogen droplets falling by gravity onto skin models. Experimental data prove that the proposed model predicts Dm with good accuracy, suggesting that the effects of surface roughness and friction on Dm are properly taken into account for the range of surface roughness studied herein.


2008 ◽  
Vol 130 (5) ◽  
Author(s):  
Sally M. Sellers ◽  
W. Z. Black

Two small horizontal surfaces, heated to temperatures up to 220°C, were cooled by small (50–300 mm diameter) room-temperature droplets at 1 atmosphere pressure. One surface was a 10×10 mm thin-film nichrome heater that was used to measure heat fluxes below 100 W/cm2. The other surface, used for fluxes in excess of 100 W/cm2, was a solid copper heater with an 8×8 mm exposed surface. A continuous jet droplet generator coupled with two mutually perpendicular deflection plates was used to manipulate the path of constant diameter water droplets so that the impact of the drops could be precisely located on the heated surfaces. The droplet generator and the deflection plates were employed so that the effect of the impact frequency, droplet diameter, droplet velocity and spacing on the resulting heat transfer rates could be studied under controlled conditions. Optimal droplet spacing between 0.75 and 1.5 times the droplet diameter increased the critical heat flux approximately 30 percent above the value that was achieved when the drops were deposited in one location. For area-averaged mass flow rates less than about 0.08 g/(cm2s), there was no trend in the critical heat flux with the Weber number. However, for larger mass flux rates, the critical heat flux increased with an increasing Weber number. The measured critical heat flux values were roughly twice the heat flux of traditional pool boiling for identical superheat temperatures. Two droplet cooling dimensionless critical heat flux correlations are proposed as a function of Weber and Strouhal numbers; one for a single stream of drops and the other for drops that are spaced across the heated surface. The correlation for the spaced droplets is a function of a dimensionless droplet spacing on the heater.


Author(s):  
Florian Kuisat ◽  
Fernando Lasagni ◽  
Andrés Fabián Lasagni

AbstractIt is well known that the surface topography of a part can affect its mechanical performance, which is typical in additive manufacturing. In this context, we report about the surface modification of additive manufactured components made of Titanium 64 (Ti64) and Scalmalloy®, using a pulsed laser, with the aim of reducing their surface roughness. In our experiments, a nanosecond-pulsed infrared laser source with variable pulse durations between 8 and 200 ns was applied. The impact of varying a large number of parameters on the surface quality of the smoothed areas was investigated. The results demonstrated a reduction of surface roughness Sa by more than 80% for Titanium 64 and by 65% for Scalmalloy® samples. This allows to extend the applicability of additive manufactured components beyond the current state of the art and break new ground for the application in various industrial applications such as in aerospace.


2021 ◽  
pp. 089270572199320
Author(s):  
Prakhar Kumar Kharwar ◽  
Rajesh Kumar Verma

The new era of engineering society focuses on the utilization of the potential advantage of carbon nanomaterials. The machinability facets of nanocarbon materials are passing through an initial stage. This article emphasizes the machinability evaluation and optimization of Milling performances, namely Surface roughness (Ra), Cutting force (Fc), and Material removal rate (MRR) using a recently developed Grey wolf optimization algorithm (GWOA). The Taguchi theory-based L27 orthogonal array (OA) was employed for the Machining (Milling) of polymer nanocomposites reinforced by Multiwall carbon nanotube (MWCNT). The second-order polynomial equation was intended for the analysis of the model. These mathematical models were used as a fitness function in the GWOA to predict machining performances. The ANOVA outcomes efficiently explore the impact of machine parameters on Milling characteristics. The optimal combination for lower surface roughness value is 1.5 MWCNT wt.%, 1500 rpm of spindle speed, 50 mm/min of feed rate, and 3 mm depth of cut. For lower cutting force, 1.0 wt.%, 1500 rpm, 90 mm/min feed rate and 1 mm depth of cut and the maximize MRR was acquired at 0.5 wt.%, 500 rpm, 150 mm/min feed rate and 3 mm depth of cut. The deviation of the predicted value from the experimental value of Ra, Fc, and MRR are found as 2.5, 6.5 and 5.9%, respectively. The convergence plot of all Milling characteristics suggests the application potential of the GWO algorithm for quality improvement in a manufacturing environment.


2021 ◽  
Vol 9 (3) ◽  
pp. 246
Author(s):  
Difu Sun ◽  
Junqiang Song ◽  
Xiaoyong Li ◽  
Kaijun Ren ◽  
Hongze Leng

A wave state related sea surface roughness parameterization scheme that takes into account the impact of sea foam is proposed in this study. Using eight observational datasets, the performances of two most widely used wave state related parameterizations are examined under various wave conditions. Based on the different performances of two wave state related parameterizations under different wave state, and by introducing the effect of sea foam, a new sea surface roughness parameterization suitable for low to extreme wind conditions is proposed. The behaviors of drag coefficient predicted by the proposed parameterization match the field and laboratory measurements well. It is shown that the drag coefficient increases with the increasing wind speed under low and moderate wind speed conditions, and then decreases with increasing wind speed, due to the effect of sea foam under high wind speed conditions. The maximum values of the drag coefficient are reached when the 10 m wind speeds are in the range of 30–35 m/s.


2011 ◽  
Vol 45 (3) ◽  
pp. 111-119 ◽  
Author(s):  
Magdy F. Iskander ◽  
Zhengqing Yun ◽  
Nuri Celik ◽  
Hyoungsun Youn ◽  
Nobutaka Omaki ◽  
...  

AbstractEmerging homeland security applications require low-cost and fast, deployable, high-frequency (HF) radar systems and the ability to operate in challenging terrain environments. With the need to cover as many border and coastal areas as possible, taking advantages of available transmitter resources to track targets using passive radar technologies is yet another area of research of considerable interest. In this paper, we describe the development of an HF radar system that meets these operational challenges, and we also highlight some recent implementation of the passive radar technology for homeland security applications. Specifically, we describe the design of a novel, electrically small HF antenna system consisting of three helical elements, one connected to the feed port while the other two are folded arms terminated with switchable loads. The antenna is 0.90-m (<3 feet) high with a small ground disk of 0.60 m (∼2 feet) diameter. The antenna is self-resonant at multiple frequencies (5.7, 16, 20.5, and 27.7 MHz) and with input impedance values that can be easily matched to a 50-Ω coaxial feed. Values of the electrical size ka range from 0.44 at 30 MHz down to 0.08 at 5.7 MHz. The achieved bandwidths range from 1.4% up to 12% and associated efficiencies range from 66.2% to 76% within the HF band (3‐30 MHz). As for the operational requirement in challenging terrain environments, a setup in a hilltop-type environment with a slope terrain and surface roughness was considered. A propagation modeling and ray-tracing approach was used to evaluate the impact of such terrain conditions on the effective interelement spacing of an HF radar antenna array and the subsequent impact on its beamforming and beam steering performance. It is shown that while the effect of the slope on the effective interelement spacing of the array could be very significant, diffraction effects from surface roughness resulted in a much smaller, but significant, error of about 18°. Results from some initial work on the implementation of passive radar technology, with focus on addressing the bandwidth requirement to ensure practical resolution values, are also described. It is shown that signals from wide-band transmitters (e.g., High Definition Television [HDTV] signals) rather than those from radio stations are required to provide acceptable range resolution. These as well as simulation and experimental results of the antenna design, and results from beamforming simulations illustrating the effect of a rough hilltop terrain on the HF radar performance are described.


Author(s):  
Mohammad Azadeh ◽  
Hamidreza Khakrah

This study numerically investigated the behavior of a Newtonian droplet impacting a heated porous surface. In this regard, a two-phase finite volume code was used for laminar flow. The time adaptive method was applied to enhance the accuracy of results and better convergence of the solving process. Also, the dynamic grid adaptation technique was adopted to predict the liquid-air interface precisely. The results were first validated against experimental data at different Weber numbers. Then the effect of variations in the droplet temperature was investigated on the spreading factor. The obtained results revealed that the rise in droplet temperature led to an increase in the maximum spreading diameter due to the reduction in the effects of viscosity, density, and surface tension. In the next step, the effects of droplet impact on the hydrophilic and superhydrophobic surfaces with the porosities of 20–80% were evaluated. The obtained results revealed that the increase in the surface porosity caused a decrease in the droplet diameter during the impact time. Also, at high surface porosity values, the decline in the contact angle influence on the droplet dynamic behavior was observed.


Author(s):  
Isak Jonsson ◽  
Valery Chernoray ◽  
Borja Rojo

This paper experimentally addresses the impact of surface roughness on losses and secondary flow in a Turbine Rear Structure (TRS). Experiments were performed in the Chalmers LPT-OGV facility, at an engine representative Reynolds number with a realistic shrouded rotating low-pressure turbine (LPT). Outlet Guide Vanes (OGV) were manufactured to achieve three different surface roughnesses tested at two Reynolds numbers, Re = 235000 and Re = 465000. The experiments were performed at on-design inlet swirl conditions. The inlet and outlet flow of the TRS were measured in 2D planes with a 5-hole probe and 7-hole probe accordingly. The static pressure distributions on the OGVs were measured and boundary layer studies were performed at the OGV midspan on the suction side with a time-resolved total pressure probe. Turbulence decay was measured within the TRS with a single hot-wire. The results showed a surprisingly significant increase in the losses for the high level of surface roughness (25–30 Ra) of the OGVs and Re = 465000. The increased losses were primary revealed as a result of the flow separation on the OGV suction side near the hub. The loss increase was seen but was less substantial for the intermediate roughness case (4–8 Ra). Experimental results presented in this work provide support for the further development of more advanced TRS and data for the validation of new CFD prediction methods for TRS.


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