A research on the effect of retrogression and re-aging heat treatment on hot tensile properties of AA7075 aluminum alloys

Author(s):  
Talha Sunar ◽  
Dursun Ozyurek

Abstract Aluminium alloys are preferred in most industries due to the functional properties they provide. It is known that alloys that can be processed with heat treatments shows better mechanical properties. 7xxx series alloys can be processed vi heat treatments and are often used in environmental conditions such as extreme temperatures and corrosive environments. Corrosive sensitivities such as stress corrosion cracking (SCC) can be observed with the effect of working conditions. It is known that retrogression and re-aging (RRA) heat treatment provide corrosion resistance and decrease the SCC velocity. The purpose of this study is to examine the tensile behaviour of annealed and retrogression-re-aging (RRA) heat treated AA7075 alloys at elevated temperatures. The mechanical properties of the alloys were investigated by conducting tensile tests at room temperature (RT), 100, 200, and 300°C. Hardness tests were performed at room temperature on the samples which were taken from tensile test specimens after tensile tests. The potential effects of test temperature on mechanical and microstructural properties were examined. The annealed and RRA heat treated alloys were characterized by scanning electron microscope (SEM), and X-ray diffraction (XRD) analysis. As a result, an increase in strength and hardness of the RRA treated AA7075 alloys was observed. Ductility of the RRA alloy was lower compared to the annealed AA7075 alloy. Fracture surface examinations showed that there was a semi-ductile fracture below 200°C and ductile fracture at temperatures of 200 and 300°C. Ductility was observed to increase with increasing temperature.

2018 ◽  
Vol 284 ◽  
pp. 615-620 ◽  
Author(s):  
R.M. Baitimerov ◽  
P.A. Lykov ◽  
L.V. Radionova

TiAl6V4 titanium base alloy is widely used in aerospace and medical industries. Specimens for tensile tests from TiAl6V4 with porosity less than 0.5% was fabricated by selective laser melting (SLM). Specimens were treated using two heat treatment procedures, third batch of specimens was tested in as-fabricated statement after machining. Tensile tests were carried out at room temperature. Microstructure and mechanical properties of SLM fabricated TiAl6V4 after different heat treatments were investigated.


Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1693
Author(s):  
Robin Emmrich ◽  
Ulrich Krupp

The present study aims at the development of precipitation hardening fully ferritic steels with increased aluminum and niobium content for application at elevated temperatures. The first and second material batch were alloyed with tungsten or molybdenum, respectively. To analyze the influence of these elements on the thermally induced precipitation of the intermetallic Fe2Nb Laves phase and thus on the mechanical properties, aging treatments with varying temperature and holding time are performed followed by X-ray diffraction (XRD) analysis and scanning electron microscopy (SEM) including elemental contrast based particle analysis as well as hardness measurements and tensile tests at room temperature and at 500 °C. The incorporation of molybdenum into the Laves phase sets in at an earlier stage of aging than the incorporation of tungsten, which leads to faster growth and coarsening of the Laves phase in the molybdenum-alloyed steel. Nevertheless, both concepts show a fast and massive increase in hardness (280 HV10) due to precipitation of Laves phase during aging at 650 °C. After 4 h aging, the yield strength increase at room temperature is 100 MPa, which stays stable at operation temperatures up to 500 °C.


2015 ◽  
Vol 651-653 ◽  
pp. 677-682 ◽  
Author(s):  
Anatoliy Popovich ◽  
Vadim Sufiiarov ◽  
Evgenii Borisov ◽  
Igor Polozov

The article presents results of a study of phase composition and microstructure of initial material and samples obtained by selective laser melting of titanium-based alloy, as well as samples after heat treatment. The effect of heat treatment on microstructure and mechanical properties of specimens was shown. It was studied mechanical behavior of manufactured specimens before and after heat treatment at room and elevated temperatures as well. The heat treatment allows obtaining sufficient mechanical properties of material at room and elevated temperatures such as increase in ductility of material. The fractography of samples showed that they feature ductile fracture with brittle elements.


2021 ◽  
Author(s):  
Giuseppe Del Guercio ◽  
Manuela Galati ◽  
Abdollah Saboori

Abstract Additive Manufacturing processes are considered advanced manufacturing methods. It would be possible to produce complex shape components from a Computer-Aided Design model in a layer-by-layer manner. Lattice structures as one of the complex geometries could attract lots of attention for both medical and industrial applications. In these structures, besides cell size and cell type, the microstructure of lattice structures can play a key role in these structures' mechanical performance. On the other hand, heat treatment has a significant influence on the mechanical properties of the material. Therefore, in this work, the effect of the heat treatments on the microstructure and mechanical behaviour of Ti-6Al-4V lattice structures manufactured by EBM was analyzed. The main mechanical properties were compared with the Ashby and Gibson model. It is very interesting to notice that a more homogeneous failure mode was found for the heat-treated samples. The structures' relative density was the main factor influencing their mechanical performance of the heat-treated samples. It is also found that the heat treatments were able to preserve the stiffness and the compressive strength of the lattice structures. Besides, an increment of both the elongation at failure and the absorbed energy was obtained after the heat treatments. Microstructure analysis of the heat-treated samples confirms the increment of ductility of the heat-treated samples with respect to the as-built one.


2016 ◽  
Vol 704 ◽  
pp. 225-234 ◽  
Author(s):  
Peter Franz ◽  
Aamir Mukhtar ◽  
Warwick Downing ◽  
Graeme Smith ◽  
Ben Jackson

Gas atomized Ti-6Al-4V (Ti64) alloy powder was used to prepare distinct designed geometries with different properties by selective laser melting (SLM). Several heat treatments were investigated to find suitable processing parameters to strengthen (specially to harden) these parts for different applications. The results showed significant differences between tabulated results for heat treated billet Ti64 and SLM produced Ti64 parts, while certain mechanical properties of SLM Ti64 parts could be improved by different heat treatments using different processing parameters. Most heat treatments performed followed the trends of a reduction in tensile strength while improving ductility compared with untreated SLM Ti64 parts.Gas nitriding [GN] (diffusion-based thermo-chemical treatment) has been combined with a selected heat treatment for interstitial hardening. Heat treatment was performed below β-transus temperature using minimum flow of nitrogen gas with a controlled low pressure. The surface of the SLM produced Ti64 parts after gas nitriding showed TiN and Ti2N phases (“compound layer”, XRD analysis) and α (N) – Ti diffusion zones as well as high values of micro-hardness as compared to untreated SLM produced Ti64 parts. The microhardness profiles on cross section of the gas nitrided SLM produced samples gave information about the i) microhardness behaviour of the material, and ii) thickness of the nitrided layer, which was investigated using energy dispersive spectroscopy (EDS) and x-ray elemental analysis. Tensile properties of the gas nitrided Ti64 bars produced by SLM under different conditions were also reported.


2007 ◽  
Vol 26-28 ◽  
pp. 141-144
Author(s):  
Ippei Takeuchi ◽  
Kinji Hirai ◽  
Yorinobu Takigawa ◽  
Tokuteru Uesugi ◽  
Kenji Higashi

The effect of Ca and Sr content on the microstructure and mechanical properties of a cast AZ91 magnesium alloy is investigated. Ca and Sr additions in AZ91 magnesium alloy are expected high creep resistance. The microstructure of the alloy exhibits the dendritic α-matrix and the second-phases forming networks on the grain boundary. Tensile tests at elevated temperatures between 448 and 523K reveal that the creep resistance was improved with increasing the additional amount of Ca, especially more than 1.0wt%. From the perspective of grain refinement effect, it is expected that the additions of Ca and Sr to AZ91 magnesium alloy not only improve creep resistance but also improve mechanical properties at room temperature.


Metals ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 884 ◽  
Author(s):  
Seyed Vahid Sajadifar ◽  
Emad Scharifi ◽  
Ursula Weidig ◽  
Kurt Steinhoff ◽  
Thomas Niendorf

This study focuses on the high temperature characteristics of thermo-mechanically processed AA7075 alloy. An integrated die forming process that combines solution heat treatment and hot forming at different temperatures was employed to process the AA7075 alloy. Low die temperature resulted in the fabrication of parts with higher strength, similar to that of T6 condition, while forming this alloy in the hot die led to the fabrication of more ductile parts. Isothermal uniaxial tensile tests in the temperature range of 200–400 °C and at strain rates ranging from 0.001–0.1 s−1 were performed on the as-received material, and on both the solution heat-treated and the thermo-mechanically processed parts to explore the impacts of deformation parameters on the mechanical behavior at elevated temperatures. Flow stress levels of AA7075 alloy in all processing states were shown to be strongly temperature- and strain-rate dependent. Results imply that thermo-mechanical parameters are very influential on the mechanical properties of the AA7075 alloy formed at elevated temperatures. Microstructural studies were conducted by utilizing optical microscopy and a scanning electron microscope to reveal the dominant softening mechanism and the level of grain growth at elevated temperatures.


2016 ◽  
Vol 51 (14) ◽  
pp. 1971-1977 ◽  
Author(s):  
NH Noor Mohamed ◽  
Hitoshi Takagi ◽  
Antonio N Nakagaito

The mechanical properties of cellulose nanofiber-reinforced polyvinyl alcohol composite were studied. Neat polyvinyl alcohol films, cellulose nanofiber sheets, and their nanocomposites containing cellulose nanofiber weight ratios of 5, 15, 30, 40, 45, 50 and 80 wt% were fabricated. Heat treatment by hot pressing at 180℃ was conducted on the specimens to study its effect to the mechanical properties and the results were compared with the non heat-treated specimens. Morphology of the composites was studied by scanning electron microscopy and the mechanical properties were evaluated by means of tensile tests. The results showed that increase of cellulose nanofiber content from 5 wt% to 80 wt% has increased the tensile strength of the composites up to 180 MPa, with cellulose nanofiber content higher than 40 wt% yielding higher tensile strength. The heat-treated specimens exhibited higher tensile strength compared to those of untreated specimens.


Author(s):  
S Wiesenmayer ◽  
M Merklein

Shear-clinching has proven to be a suitable technology for joining of high-strength materials. However, the mechanical properties of the upper joining partner are limited due to the high strains, which occur during the process. Therefore, shear-clinching of the high-strength aluminum alloy AA7075 in the T6 temper is not possible. Yet, the mechanical properties of hardenable alloys of the 7000 series can be influenced by a heat treatment. Thus, within the scope of this work, the joinability of the high-strength alloy AA7075 in shear-clinching processes in dependance of its temper is investigated. The as fabricated state F, the artificially aged T6 temper, a paint baked state and the naturally aged T4 temper are compared to the fully solution annealed W temper as well as to a retrogression heat-treated state. For retrogression heat treatment, a laser is used as heat source, heating up the alloy for a short term in order to only partially dissolve precipitations. The resulting mechanical properties are determined with uniaxial tensile tests. Moreover, the influence of the mechanical properties of AA7075 on the shear-clinching process, the joint formation and the resulting joint strength is analyzed.


2015 ◽  
Vol 639 ◽  
pp. 361-368 ◽  
Author(s):  
Gabriella di Michele ◽  
Pasquale Guglielmi ◽  
Gianfranco Palumbo ◽  
Donato Sorgente

In this work the strain behaviour of the heat-treated 6xxx series aluminium alloy AC170PX is investigated by a not conventional approach. Thanks to the low density combined with good mechanical properties, this aluminium alloy is often adopted for automotive applications. Despite these advantages, its formability at room temperature is low. In order to overcome this limit, a distribution of the material properties can be achieved by a local heat treatment (Tailored Heat Treated Blanks). In this context, to evaluate the effects of those parameters mainly affecting the precipitation hardening (aging temperature and aging time), a first experimental campaign was conducted using conventional furnace heat treatment in different conditions . Tensile tests were run with the aim of determining the flow and the aging curves of the heat treated specimens. Starting from these results, a not uniform heat treatment was designed using a Gleeble physical simulator Heat treatments based on a temperature gradient along the sample were performed. Then, tensile tests of the so heated specimens were carried out at room temperature. Through a digital image correlation system both the distribution and the evolution of the strain along the gauge length of the specimen were analysed in order to obtain the hardening/softening working conditions related to a specific heating cycle. These results were validated by the comparison with the data obtained from the first experimental campaign.


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