Integral Design of a Turbocharger for Internal Engine Energy Saving: Centrifugal Compressor Design

2021 ◽  
pp. 1-19
Author(s):  
Cheng Xu ◽  
Ryoichi S. Amano

Abstract Energy savings and emission reductions are essential for internal engines. Turbocharger is critical for engine system performance and emission. In this study, the engine simulation program was used to systematically optimize the engine turbocharger system performance. The velocity ratio concept was used in the engine simulation program to consider the performance impacts of the wheel diameter ratio between compressor and turbine. An integral consideration for both compressor and turbine was proposed to design the new turbocharger. An optimization process was used to design the compressor. The final designs employed Computational Fluid Dynamics (CFD) and Finite Element Analysis (FEA) solvers for the performance and mechanical integrity assessments. The optimized compressor wheel has different features comparing with conventional designs. In this design, the splitter is not located in the middle between main blades; the compressor wheel exit diameter at shroud is larger than hub. The new compressor was tested on both gas stand and engine. The numerical results are fairly agreed with gas stand tests. The tests showed about 1.2% of the engine BSFC reduction without sacrifice the emission and cost. This study demonstrated that a systematic method in simulation and an integral compress design process could optimize the engine system and improve the engine performance.

Author(s):  
Shravan K. Vudumu ◽  
Umit O. Koylu

The main objective of this paper was to report the development of instructional engineering projects and necessary tutorials that utilize the GT-POWER software for engine simulations in combustion-related courses at Missouri S&T as part of the Partners for the Advancement of Collaborative Engineering Education (PACE) program. Students teamed up to perform modeling of engine performance and emission characteristics so that they could learn state-of-the art engine technology and explore innovative design procedures routinely employed by the leading automotive companies. The projects included understanding and comparison of simple hand calculations using typical textbook assumptions with detailed and complicated software calculations. Such projects would help to bridge the gap between the theoretical and simple concepts learned by students in the classroom and the practical and advanced skills desired by industry. Various tools available for studying engine combustion fueled by alternative fuels were also introduced.


2017 ◽  
Vol 11 (4) ◽  
pp. 213
Author(s):  
Mohamad Nordin Mohamad Norani ◽  
Boon Tuan Tee ◽  
Zakaria Muhammad Zulfattah ◽  
Mohamad Norani Mansor ◽  
Md Isa Ali

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3837
Author(s):  
Mohammad I. Jahirul ◽  
Farhad M. Hossain ◽  
Mohammad G. Rasul ◽  
Ashfaque Ahmed Chowdhury

Utilising pyrolysis as a waste tyre processing technology has various economic and social advantages, along with the fact that it is an effective conversion method. Despite extensive research and a notable likelihood of success, this technology has not yet seen implementation in industrial and commercial settings. In this review, over 100 recent publications are reviewed and summarised to give attention to the current state of global tyre waste management, pyrolysis technology, and plastic waste conversion into liquid fuel. The study also investigated the suitability of pyrolysis oil for use in diesel engines and provided the results on diesel engine performance and emission characteristics. Most studies show that discarded tyres can yield 40–60% liquid oil with a calorific value of more than 40 MJ/kg, indicating that they are appropriate for direct use as boiler and furnace fuel. It has a low cetane index, as well as high viscosity, density, and aromatic content. According to diesel engine performance and emission studies, the power output and combustion efficiency of tyre pyrolysis oil are equivalent to diesel fuel, but engine emissions (NOX, CO, CO, SOX, and HC) are significantly greater in most circumstances. These findings indicate that tyre pyrolysis oil is not suitable for direct use in commercial automobile engines, but it can be utilised as a fuel additive or combined with other fuels.


Coatings ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 692
Author(s):  
Navin Ramasamy ◽  
Mohammad Abul Kalam ◽  
Mahendra Varman ◽  
Yew Heng Teoh

In this study, the performance and emission of a thermal barrier coating (TBC) engine which applied palm oil biodiesel and diesel as a fuel were evaluated. TBC was prepared by using a series of mixture consisting different blend ratio of yttria stabilized zirconia (Y2O3·ZrO2) and aluminum oxide-silicon oxide (Al2O3·SiO2) via plasma spray coating technique. The experimental results showed that mixture of TBC with 60% Y2O3·ZrO2 + 40% Al2O3·SiO2 had an excellent nitrogen oxide (NO), carbon monoxide (CO), carbon dioxide (CO2), and unburned hydrocarbon (HC) reductions compared to other blend-coated pistons. The finding also indicated that coating mixture 50% Y2O3·ZrO2 + 50% Al2O3·SiO2 had the highest brake thermal efficiency (BTE) and lowest of brake specific fuel consumption (BSFC) compared to all mixture coating. Reductions of HC and CO emissions were also recorded for 60% Y2O3·ZrO2 + 40% Al2O3·SiO2 and 50% Y2O3·ZrO2 + 50% Al2O3·SiO2 coatings. These encouraging findings had further proven the significance of TBC in enhancing the engine performance and emission reductions operated with different types of fuel.


Processes ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 1322
Author(s):  
Simeon Iliev

Air pollution, especially in large cities around the world, is associated with serious problems both with people’s health and the environment. Over the past few years, there has been a particularly intensive demand for alternatives to fossil fuels, because when they are burned, substances that pollute the environment are released. In addition to the smoke from fuels burned for heating and harmful emissions that industrial installations release, the exhaust emissions of vehicles create a large share of the fossil fuel pollution. Alternative fuels, known as non-conventional and advanced fuels, are derived from resources other than fossil fuels. Because alcoholic fuels have several physical and propellant properties similar to those of gasoline, they can be considered as one of the alternative fuels. Alcoholic fuels or alcohol-blended fuels may be used in gasoline engines to reduce exhaust emissions. This study aimed to develop a gasoline engine model to predict the influence of different types of alcohol-blended fuels on performance and emissions. For the purpose of this study, the AVL Boost software was used to analyse characteristics of the gasoline engine when operating with different mixtures of ethanol, methanol, butanol, and gasoline (by volume). Results obtained from different fuel blends showed that when alcohol blends were used, brake power decreased and the brake specific fuel consumption increased compared to when using gasoline, and CO and HC concentrations decreased as the fuel blends percentage increased.


Energies ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4491
Author(s):  
Changchun Xu ◽  
Haengmuk Cho

Due to the recent global increase in fuel prices, to reduce emissions from ground transportation and improve urban air quality, it is necessary to improve fuel efficiency and reduce emissions. Water, methanol, and a mixture of the two were added at the pre-intercooler position to keep the same charge and cooling of the original rich mixture, reduce BSFC and increase ITE, and promote combustion. The methanol/water mixing volume ratios of different fuel injection strategies were compared to find the best balance between fuel consumption, performance, and emission trends. By simulating the combustion mechanism of methanol, water, and diesel mixed through the Chemkin system, the ignition delay, temperature change, and the generation rate of the hydroxyl group (−OH) in the reaction process were analyzed. Furthermore, the performance and emission of the engine were analyzed in combination with the actual experiment process. This paper studied the application of different concentration ratios of the water–methanol–diesel mixture in engines. Five concentration ratios of water–methanol blending were injected into the engine at different injection ratios at the pre-intercooler position, such as 100% methanol, 90% methanol/10% water, 60% methanol/40% water, 30% methanol/70% water, 100% water was used. With different volume ratios of premixes, the combustion rate and combustion efficiency were affected by droplet extinguishment, flashing, or explosion, resulting in changes in combustion temperature and affecting engine performance and emissions. In this article, the injection carryout at the pre-intercooler position of the intake port indicated thermal efficiency increase and a brake specific fuel consumption rate decrease with the increase of water–methanol concentration, and reduce CO, UHC, and nitrogen oxide emissions. In particular, when 60% methanol and 40% water were added, it was found that the ignition delay was the shortest and the cylinder pressure was the largest, but the heat release rate was indeed the lowest.


Author(s):  
Teja Gonguntla ◽  
Robert Raine ◽  
Leigh Ramsey ◽  
Thomas Houlihan

The objective of this project was to develop both engine performance and emission profiles for two test fuels — a 6% water-in-diesel oil emulsion (DOE-6) fuel and a neat diesel (D100) fuel. The testing was performed on a single cylinder, direct-injection, water-cooled diesel engine coupled to an eddy current dynamometer. Output parameters of the engine were used to calculate Brake Specific Fuel Consumption (BSFC) and Engine Efficiency (η) for each test fuel. DOE-6 fuels generated a 24% reduction in NOX and a 42% reduction in Carbon Monoxide emissions over the tested operating conditions. DOE-6 fuels presented higher ignition delays — between 1°-4°, yielded 1%–12% lower peak cylinder pressures and produced up to 5.5% lower exhaust temperatures. Brake Specific Fuel consumption increased by 6.6% for the DOE-6 fuels as compared to the D100 fuels. This project is the first research done by a New Zealand academic institution on water-in-diesel emulsion fuels.


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