scholarly journals The Model V84.3 Shot Tests: Compressor Flow Field Measurements and Evaluation

1994 ◽  
Author(s):  
M. Janssen ◽  
R. Mönig ◽  
J. Seume ◽  
H. Hönen ◽  
R. Lösch-Schloms ◽  
...  
Keyword(s):  
Flow Field ◽  
Total Pressure ◽  
Static Pressure ◽  
Pressure Rise ◽  
Full Scale ◽  
Test Facility ◽  
Design Calculation ◽  
Flow Measurements ◽  
Flow Angle ◽  
Probe Measurements

Detailed experimental investigations were carried out at the Siemens test-facility in Berlin to validate and develop further the compressor design of the Model V84.3 gas turbine and to generate a comprehensive data base for the verification of the flow calculation programs. The test facility enables Siemens to confirm the design with regard to performance and reliability in the full scale machine under full load and off-design condition. Various measuring techniques well established in the laboratory were applied to the full scale compressor to examine the flow field. Along with rather conventional 5-hole probes for measuring the flow field in the core region, miniaturized 3-hole probes were developed at the Turbomachinery Laboratory of the Technical University of Aachen, tested and finally used for the measurements of endwall boundary layer profiles and their development throughout the compressor. In addition to the probe measurements, wall static-pressure measurements, as well as probed vane measurements, were carried out. The paper briefly describes the test facility, the compressor under investigation, and the instrumentation for the flow measurements. A comparison of the 3-hole and 5-hole probe measurements is presented. The experimental results are compared with calculated results taken from a two-dimensional off-design calculation program with standard loss models. By means of the measured static-pressure rise at the casing wall and the total pressure distributions downstream of the rotor rows, a modification of the loss modeling was performed. The calculated flow field is compared to the results of the 3-hole and 5-hole probe measurements in terms of radial distributions for flow angle. Mach number and total pressure.

Preliminary Evaluation of the 24 Ft. Diameter Fan Performance In the MinWaterCSP Large Cooling Systems Test Facility

2021 ◽  
Author(s):  
S. J. van der Spuy ◽  
D. N. J. Els ◽  
L. Tieghi ◽  
G. Delibra ◽  
A. Corsini ◽  
...  
Keyword(s):  
Scaling Laws ◽  
Static Pressure ◽  
Cooling System ◽  
Pressure Rise ◽  
Full Scale ◽  
Test Facility ◽  
Small Scale ◽  
Preliminary Evaluation ◽  
Cfd Analysis ◽  
Setting Angle

Abstract The MinWaterCSP project was defined with the aim of reducing the cooling system water consumption and auxiliary power consumption of concentrating solar power (CSP) plants. A full-scale, 24 ft (7.315 m) diameter model of the M-fan was subsequently installed in the Min WaterCSP cooling system test facility, located at Stellenbosch University. The test facility was equipped with an in-line torque arm and speed transducer to measure the power transferred to the fan rotor, as well as a set of rotating vane anemometers upstream of the fan rotor to measure the air volume flow rate passing through the fan. The measured results were compared to those obtained on the 1.542 m diameter ISO 5801 test facility using the fan scaling laws. The comparison showed that the fan power values correlated within +/− 7% to those of the small-scale fan, but at a 1° higher blade setting angle for the full-scale fan. To correlate the expected fan static pressure rise, a CFD analysis of the 24 ft (7.315 m) diameter fan installation was performed. The predicted fan static pressure rise values from the CFD analysis were compared to those measured on the 1.542 m ISO test facility, for the same fan. The simulation made use of an actuator disc model to represent the effect of the fan. The results showed that the predicted results for fan static pressure rise of the installed 24 ft (7.315 m) diameter fan correlated closely (smaller than 1% difference) to those of the 1.542 m diameter fan at its design flowrate but, once again, at approximately 1° higher blade setting angle.

Numerical and Experimental Investigation of Return Channel Vane Aerodynamics With Two-Dimensional and Three-Dimensional Vanes

2016 ◽  
Vol 139 (1) ◽  
Author(s):  
A. Hildebrandt ◽  
F. Schilling
Keyword(s):  
Experimental Investigation ◽  
Flow Field ◽  
Static Pressure ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Field Performance ◽  
Two Dimensional ◽  
Flow Angle ◽  
Overall Performance ◽  
Return Channel

The present paper deals with the numerical and experimental investigation of the effect of return channel (RCH) dimensions of a centrifugal compressor stage on the aerodynamic performance. Three different return channel stages were investigated, two stages comprising three-dimensional (3D) return channel blades and one stage comprising two-dimensional (2D) RCH vanes. The analysis was performed regarding both the investigation of overall performance (stage efficiency, RCH total pressure loss coefficient) and detailed flow-field performance. For detailed experimental flow-field investigation at the stage exit, six circumferentially traversed three-hole probes were positioned downstream the return channel exit in order to get two-dimensional flow-field information. Additionally, static pressure wall measurements were taken at the hub and shroud pressure and suction side (SS) of the 2D and 3D return channel blades. The return channel system overall performance was calculated by measurements of the circumferentially averaged 1D flow field downstream the diffuser exit and downstream the stage exit. Dependent on the type of return channel blade, the numerical and experimental results show a significant effect on the flow field overall and detail performance. In general, satisfactory agreement between computational fluid dynamics (CFD)-prediction and test-rig measurements was achieved regarding overall and flow-field performance. In comparison with the measurements, the CFD-calculated stage performance (efficiency and pressure rise coefficient) of all the 3D-RCH stages was slightly overpredicted. Very good agreement between CFD and measurement results was found for the static pressure distribution on the RCH wall surfaces while small CFD-deviations occur in the measured flow angle at the stage exit, dependent on the turbulence model selected.

Numerical and Experimental Investigation of Return Channel Vane Aerodynamics With 2D and 3D Vanes

2016 ◽  
Author(s):  
A. Hildebrandt ◽  
F. Schilling
Keyword(s):  
Experimental Investigation ◽  
Flow Field ◽  
Static Pressure ◽  
Pressure Rise ◽  
Field Performance ◽  
Two Dimensional ◽  
Flow Angle ◽  
Overall Performance ◽  
Return Channel ◽  
2D And 3D

The present paper deals with the numerical and experimental investigation of the effect of return channel dimensions of a centrifugal compressor stage on the aerodynamic performance. Three different return channel stages were investigated, two stages comprising 3D (three-dimensional) return channel blades and one stage comprising (2D) two-dimensional RCH (Return Channel) vanes. The analysis was performed regarding both the investigation of overall performance (stage efficiency, RCH total pressure loss coefficient) and detailed flow field performance. For detailed experimental flow field investigation at the stage exit, six circumferentially traversed three-hole probes were positioned downstream the return channel exit in order to get two-dimensional flow field information. Additionally, static pressure wall measurements were taken at the hub and shroud pressure and suction side of the 2D and 3D return channel blades. The return channel system overall performance was calculated by measurements of the circumferentially averaged 1D flow field downstream the diffuser exit and downstream the stage exit. Dependent on the type of return channel blade, the numerical and experimental results show a significant effect on the flow field overall and detail performance. In general, satisfactory agreement between CFD-prediction and test-rig measurements was achieved regarding overall and flow field performance. In comparison with the measurements, the CFD calculated stage performance (efficiency and pressure rise coefficient) of all 3D-RCH stages was slightly over-predicted. Very good agreement between CFD and measurement results was found for the static pressure distribution on the RCH wall surfaces while small CFD-deviations occur in the measured flow angle at the stage exit, dependent on the turbulence model selected.

Blade Surface Pressure Measurements on a Low Pressure Rise Axial Flow Fan

2020 ◽  
Author(s):  
Johannes Rohwer ◽  
Sybrand J. van der Spuy ◽  
Theodor W. von Backström ◽  
Francois G. Louw
Keyword(s):  
Flow Field ◽  
Flow Rate ◽  
Surface Pressure ◽  
Static Pressure ◽  
Axial Flow ◽  
Pressure Rise ◽  
Test Facility ◽  
Pressure Measurements ◽  
Blade Surface ◽  
Axial Flow Fan

Abstract Fan performance characteristic tests of axial flow fans provide information on the global flow field, based on stable inlet flow field distribution. More information is often required on the local flow distribution existing in the vicinity of the fan blades under installed conditions. A 1.542 m diameter scale model of an axial flow fan, termed the M-Fan is tested in an ISO 5801, type A, test facility. The M-fan was specifically designed for low-pressure, high flow rate application in air-cooled or hybrid condensers. The scaled version of the M-fan was designed to have a fan static pressure rise of 116.7 Pa at a flow rate of 14.2 m3/s. Two specially constructed M-Fan blades are manufactured to conduct blade surface pressure measurements on the blades. The fan blades are equipped with 2 mm diameter tubes that run down the length of the fan blades in order to convey the measured pressure. Piezo-resistive pressure transducers, located on the hub of the fan, measure the static pressure distribution on the blades and the data is transferred to a stationary computer using a wireless telemetry setup. The blade pressure measurement setup is re-commissioned from a previous research project and its performance is qualified by testing and comparing to experimental results obtained on the B2a-fan. Excellent correlation to previous results is obtained. The experimental M-fan results are compared against results from a periodic numerical CFD model of a fan blade modelled in an ISO 5801, Type A test facility configuration. The experimental tests and numerical model correlate well with each other. The experimental blade surface pressure measurements have a minimum Pearson correlation to the numerically determined values of 0.932 (maximum 0.971).

Studies on Downstream Stator With Rotor Re-Staggering and Forward Sweeping in a Subsonic Axial Compressor Stage

2011 ◽  
Author(s):  
P. V. Ramakrishna ◽  
M. Govardhan
Keyword(s):  
Flow Field ◽  
Computational Model ◽  
Flow Rate ◽  
Total Pressure ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Axial Distance ◽  
Compressor Stage ◽  
Numerical Work ◽  
Stagger Angle

The present numerical work studies the flow field in subsonic axial compressor stator passages for: (a) preceding rotor sweep (b) preceding rotor re-staggering (three stagger angle changes: 0°, +3° and +5°); and (c) stator sweeping (two 20° forward sweep schemes). The following are the motives for the study: at the off-design conditions, compressor rotors are re-staggered to alleviate the stage mismatching by adjusting the rows to the operating flow incidence. Fundamental to this is the understanding of the effects of rotor re-staggering on the downstream component. Secondly, sweeping the rotor stages alters the axial distance between the successive rotor-stator stages and necessitates that the stator vanes must also be swept. To the best of the author’s knowledge, stator sweeping to suit such scenarios has not been reported. The computational model for the study utilizes well resolved hexahedral grids. A commercial CFD package ANSYS® CFX 11.0 was used with standard k-ω turbulence model for the simulations. CFD results were well validated with experiments. The following observations were made: (1) When the rotor passage is closed by re-staggering, with the same mass flow rate and the same stator passage area, stators were subjected to negative incidences. (2) Effect of stator sweeping on the upstream rotor flow field is insignificant. Comparison of total pressure rise carried by the downstream stators suggests that an appropriate redesign of stator is essential to match with the swept rotors. (3) While sweeping the stator is not recommended, axial sweeping is preferable over true sweeping when it is necessary.

Numerical investigations on the effect of volute casing treatment for performance augmentation in a centrifugal fan

2021 ◽  
pp. 095440622110341
Author(s):  
Manjunath L Nilugal ◽  
K Vasudeva Karanth ◽  
Madhwesh N
Keyword(s):  
Total Pressure ◽  
Static Pressure ◽  
Numerical Study ◽  
Pressure Coefficient ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Centrifugal Fan ◽  
Casing Treatment ◽  
Sliding Mesh ◽  
Optimum Configuration

This article presents the effect of volute chamfering on the performance of a forward swept centrifugal fan. The numerical analysis is performed to obtain the performance parameters such as static pressure rise coefficient and total pressure coefficient for various flow coefficients. The chamfer ratio for the volute is optimized parametrically by providing a chamfer on either side of the volute. The influence of the chamfer ratio on the three dimensional flow domain was investigated numerically. The simulation is carried out using Re-Normalisation Group (RNG) k-[Formula: see text] turbulence model. The transient simulation of the fan system is done using standard sliding mesh method available in Fluent. It is found from the analysis that, configuration with chamfer ratio of 4.4 is found be the optimum configuration in terms of better performance characteristics. On an average, this optimum configuration provides improvement of about 6.3% in static pressure rise coefficient when compared to the base model. This optimized chamfer configuration also gives a higher total pressure coefficient of about 3% validating the augmentation in static pressure rise coefficient with respect to the base model. Hence, this numerical study establishes the effectiveness of optimally providing volute chamfer on the overall performance improvement of forward bladed centrifugal fan.

Experimental Study on the Effect of Clocking on the Propagation of Inflow Pressure Distortions in a Low Pressure Turbine Stage

2020 ◽  
Author(s):  
L. Simonassi ◽  
M. Zenz ◽  
P. Bruckner ◽  
S. Pramstrahler ◽  
F. Heitmeir ◽  
...  
Keyword(s):  
Experimental Study ◽  
Flow Field ◽  
Total Pressure ◽  
Low Pressure ◽  
Vibration Characteristics ◽  
Test Facility ◽  
Turbine Stage ◽  
Rotor Vibration ◽  
Low Pressure Turbine ◽  
The Impact

Abstract The design of modern aero engines enhances the interaction between components and facilitates the propagation of circumferential distortions of total pressure and temperature. As a consequence, the inlet conditions of a real turbine have significant spatial non-uniformities, which have direct consequences on both its aerodynamic and vibration characteristics. This work presents the results of an experimental study on the effects of different inlet total pressure distortion-stator clocking positions on the propagation of total pressure inflow disturbances through a low pressure turbine stage, with a particular focus on both the aerodynamic and aeroelastic performance. Measurements at a stable engine relevant operating condition and during transient operation were carried out in a one and a half stage subsonic turbine test facility at the Institute of Thermal Turbomachinery and Machine Dynamics at Graz University of Technology. A localised total pressure distortion was generated upstream of the stage in three different azimuthal positions relative to the stator vanes. The locations were chosen in order to align the distortion directly with a vane leading edge, suction side and pressure side. Additionally, a setup with clean inflow was used as reference. Steady and unsteady aerodynamic measurements were taken downstream of the investigated stage by means of a five-hole-probe (5HP) and a fast response aerodynamic pressure probe (FRAPP) respectively. Strain gauges applied on different blades were used in combination with a telemetry system to acquire the rotor vibration data. The aerodynamic interactions between the stator and rotor rows and the circumferential perturbation were studied through the identification of the main structures constituting the flow field. This showed that the steady and unsteady alterations created by the distortion in the flow field lead to modifications of the rotor vibration characteristics. Moreover, the importance of the impact that the pressure distortion azimuthal position has on the LPT stage aerodynamics and vibrations was highlighted.

Experimental Investigations and Numerical Validation of an Outlet Guide Vane With an Engine Mount Recess

2008 ◽  
Author(s):  
Johan Hja¨rne ◽  
Valery Chernoray ◽  
Jonas Larsson
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Guide Vane ◽  
Test Facility ◽  
Experimental Investigations ◽  
Flow Angle ◽  
Sst Model ◽  
Engine Mount ◽  
Inlet Conditions ◽  
Secondary Flow Field

This paper presents experiments and CFD calculations of a Low Pressure Turbine/Outlet Guide Vane (LPT/OGV) equipped with an engine mount recess (a bump) tested in the Chalmers linear LPT/OGV cascade. The investigated characteristics include performance for the design point in terms of total pressure loss and turning as well as a detailed description of the downstream development of the secondary flow field. The numerical simulations are performed for the same inlet conditions as in the test-facility with engine-like properties in terms of Reynolds number, boundary-layer thickness and inlet flow angle. The objective is to validate how accurately and reliably the secondary flow field and losses can be predicted for an LPT/OGV equipped with a bump. Three different turbulent models as implemented in FLUENT, the k-ε realizable model, the kω-SST model and the RSM are validated against detailed measurements. From these results it can be concluded that the kω-SST model predicts both the secondary flow field and the losses most accurately.

scholarly journals Flow Measurements Behind the Inlet Guide Vane of a Centrifugal Compressor

1998 ◽  
Author(s):  
I. Kassens ◽  
M. Rautenberg
Keyword(s):  
Centrifugal Compressor ◽  
Total Pressure ◽  
Guide Vane ◽  
Incidence Angle ◽  
Pressure Ratio ◽  
Inlet Guide Vane ◽  
Flow Measurements ◽  
Flow Angle ◽  
Partial Load ◽  
Measurement Location

In a centrifugal compressor adjustable inlet guide vanes (IGV) in front of the impeller are used to regulate the pressure ratio and the mass flow. The stationary measurement of the velocity profile in front of the impeller with different angles of the IGV displays shock losses at the inlet edge of blade of the impeller. In the partial-load region (e.g. partial-load efficiency) the radial distribution of the flow influences considerably the performance of the impeller. The tested compressor consists of an adjustable IGV with straight vanes, a shrouded impeller and a vaneless, parallel diffuser. In the first measurement location, behind the IGV, total pressure, static pressure and flow angle were measured with a 5-hole cylinder probe. In the second measurement location, in front of the impeller, the measurement of the total pressure was carried out with a Kiel probe and the flow angle with a Cobra probe accordingly the static wall pressure was measured. Taking into consideration the fundamental thermodynamical equations it was possible to determine the velocity profiles because of the measured distributions of the flow angle in these two measurement locations. For different angles of the IGV and with various mass flows the distributions of the deflection defect behind the IGV are described. Starting with the measured distributions of the flow in front of the impeller the flow angles at the impeller inlet are calculated and the distributions of the incidence angle at the impeller inlet are figured out.

Axisymmetric Endwall Contouring in a Four-Stage Turbine: Comparison of Experimental and Numerical Results

2002 ◽  
Author(s):  
Dieter E. Bohn ◽  
Norbert Su¨rken ◽  
Qing Yu ◽  
Franz Kreitmeier
Keyword(s):  
Flow Field ◽  
Positive Influence ◽  
Secondary Flows ◽  
Navier Stokes ◽  
Flow Measurements ◽  
Flow Angle ◽  
Numerical Predictions ◽  
Before And After ◽  
Endwall Contouring ◽  
Aerodynamic Losses

Secondary flows and leakage flows lead to complex vortex structures in the 3-D flow field of a turbine blading. Aerodynamic losses are the consequence. Reducing these aerodynamic losses by axisymmetric endwall contouring is the subject of a current experimental and numerical investigation of the flow field in a 4-stage test turbine with repeating stages. Numerical 4-stage simulations for the reconstructed turbine with an axisymmetric off-set arc endwall contour at the casing have been performed and compared to corresponding numerical investigations of the original machine without endwall modifications. The 3-D flow fields have been calculated by application of a steady 3-D Navier-Stokes code. Based on these results the experimental setup is modified to the off-set arc endwall design. The characteristics of the reconstructed machine are measured and compared to the original test rig. Special emphasis is put on the determination of the aerodynamic efficiencies over the four stages. For a detailed assessment of the radial and spanwise flow field properties inside the blading, 5-hole pressure probes are used for steady flow measurements in the narrow axial gaps before and after the 3rd stage. Finally, the measured radial distributions of the flow field properties and the machine characteristics are compared to the corresponding numerical predictions. All results show a significant positive influence of the endwall contouring on the radial distribution of the flow angle, the pressure field and the aerodynamic efficiency.

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