Prediction of the Noise From a Multi-Stage Centrifugal Pump

2005 ◽  
Author(s):  
Chisachi Kato ◽  
Shinobu Yoshimura ◽  
Yoshinobu Yamade ◽  
Yu Yan Jiang ◽  
Hong Wang ◽  
...  
Keyword(s):  
Centrifugal Pump ◽  
External Surface ◽  
Pressure Fluctuations ◽  
Internal Surface ◽  
Frequency Spectra ◽  
Eddy Simulation ◽  
Promising Tool ◽  
Multi Stage ◽  
Flow Induced Noise ◽  
Good Agreement

Presented in this paper is a one-way coupled simulation of fluid flow and structural analyses that is applied to the prediction of the noise radiated from the external surface of a 5-stage centrifugal pump. A large eddy simulation is firstly applied to compute pressure fluctuation on the internal surface of the pump. These computed fluctuations are then fed to the structural analysis based on an explicit dynamic finite element method that computes the elastic wave propagating in the solid. The computed pressure fluctuations are compared with measurements in several points in the diffuser passage and a good agreement is obtained in terms of their frequency spectra. The vibration velocities on the external surface of the pump are also compared with the measured equivalents, which show a reasonably good agreement. The proposed method thus seems quite a promising tool for prediction of and reduction in the flow-induced noise generated from hydraulic turbomachinery in general.

Influence of wall roughness on the static performance and pressure fluctuation characteristics of a double-suction centrifugal pump

2018 ◽  
Vol 232 (7) ◽  
pp. 826-840 ◽  
Author(s):  
Zhifeng Yao ◽  
Min Yang ◽  
Ruofu Xiao ◽  
Fujun Wang
Keyword(s):  
Centrifugal Pump ◽  
Pressure Fluctuation ◽  
Pressure Fluctuations ◽  
Design Flow ◽  
Experimental Investigations ◽  
Wall Roughness ◽  
Detached Eddy Simulation ◽  
Centrifugal Pumps ◽  
Eddy Simulation ◽  
Static Performance

The unsteady flow field and pressure fluctuations in double-suction centrifugal pumps are greatly affected by the wall roughness of internal surfaces. To determine the wall roughness effect, numerical and experimental investigations were carried out. Three impeller schemes for different wall roughness were solved using detached eddy simulation, and the performance and pressure fluctuations resolved by detached eddy simulation were compared with the experimental data. The results show that the effects of wall roughness on the static performance of a pump are remarkable. The head and efficiency of the tested double-suction centrifugal pump are raised by 2.53% and 6.60% respectively as the wall roughness is reduced by means of sand blasting and coating treatments. The detached eddy simulation method has been proven to be accurate for the prediction of the head and efficiency of the double-suction centrifugal pump with roughness effects. The influence of the roughness on pressure fluctuation is greatly dependent on the location relative to the volute tongue region. For locations close to the volute tongue, the peak-to-peak value of the pressure fluctuations of a wall roughness of Ra = 0.10 mm may be 23.27% larger than the case where Ra = 0.02 mm at design flow rate.

Study on characteristics of vortex structures and irreversible losses in the centrifugal pump

2020 ◽  
pp. 095765092098306
Author(s):  
Zhiyi Yuan ◽  
Yongxue Zhang ◽  
Cong Wang ◽  
Bohui Lu
Keyword(s):  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Vortex Structures ◽  
Control Methods ◽  
Detached Eddy Simulation ◽  
Vortex Identification ◽  
Eddy Simulation ◽  
Key Factor ◽  
Rotation Strength ◽  
Good Agreement

The development of flow control methods in the centrifugal pump relies on further understanding of the characteristics of vortex structures and their irreversible losses. In this paper, the detached eddy simulation is conducted on a model centrifugal pump, which shows a good agreement with the experiment. Combining with three generations of vortex identification methods (vorticity, Q criterion, omega and Liutex methods) and entropy production analysis, the results show omega and Liutex methods are highly recommended to analyze the vortex structures. Vorticity is the key factor to promote the energy dissipation, and the irreversible losses of vortex areas can be lower than their surroundings when there exists smaller vorticity or higher rotation strength. Concerning the pressure pulsation induced by vortex shedding, it is unreasonable to analyze this unsteady process via vortex structures identified by iso-surface because of the restriction of the threshold. In comparison, the change of integral length is more related to the pressure pulsation.

A Numerical Study of the Unsteady Flow Field and Tonal Hydrodynamic Sound of a Centrifugal Pump

2015 ◽  
Author(s):  
Jian-Cheng Cai ◽  
Jie Pan ◽  
Andrew Guzzomi
Keyword(s):  
Centrifugal Pump ◽  
Cfd Simulation ◽  
Numerical Study ◽  
Dynamic Pressure ◽  
Pressure Fluctuations ◽  
Broad Band ◽  
Sound Radiation ◽  
Acoustic Analogy ◽  
Eddy Simulation ◽  
Surface Dipole

In this paper, the 3-D unsteady turbulent flow inside a centrifugal pump is investigated by computational fluid dynamics (CFD) in ANSYS CFX, using Detached Eddy Simulation (DES) as the turbulence approach. The pump has a single end-suction and a single volute discharge. The impeller is semi-open (unshrouded with baseplate) and has five backswept blades and pump-out back blades. The CFD model of the pump consists of the inlet, the impeller, and the volute. A sliding mesh technique has been applied to the interfaces in order to allow unsteady interactions between the rotating impeller and the stationary parts. These unsteady interactions generate pressure fluctuations over the volute casing and blade surfaces that are hydroacoustic dipoles according to Lighthill’s acoustic analogy theory. The pressure fluctuation spectra at the volute tongue show that pressure fluctuations are generated mainly by the discrete components related to the impeller rotation at low frequencies, especially the blade-passing frequency (BPF) component. This component is approximately 1% of the reference dynamic pressure 0.5ρν22 where ν2 is the circumferential velocity at the impeller outlet. The discrete components with frequency larger than 4 times BPF are no longer obvious in the spectra. Compared to the experimental results, the CFD simulation predicts much lower amplitudes for the broad band pressure fluctuations. This is reasonable, because DES combines a classical Reynolds averaged Navier Stokes (RANS) simulation with elements of Large Eddy Simulation (LES), and both RANS and LES use average methods which filter out the high frequency fluctuations. Nevertheless, CFD is capable of accurately predict the BPF component. The pressure fluctuations on the casing and blade surfaces are extracted and modelled as the stationary and rotary dipoles, respectively, according to the Ffowcs Williams and Hawkings (FW-H) equation of the acoustic analogy theory. After Fast Fourier Transform, the spectra of the pressure fluctuations are obtained, and are used to predict the tonal hydrodynamic sound radiation at BPF and its low order harmonics. The sound radiation of casing surface dipoles is calculated by extracting the tonal components, and performing a surface integration with the fundamental solution to Helmholtz equation as the kernel. A frequency domain formulation of the FW-H equation with the moving surface dipole is employed to predict the tonal blade noise. The results from these acoustical simulations show that the sound power generated by the casing surface dipole is three orders of magnitude higher than that of the blade surface dipole, and the main hydroacoustic sources are located at the volute tongue.

scholarly journals Effect of Stall Cells on Pressure Fluctuations Characteristics in a Centrifugal Pump

Symmetry ◽  
2019 ◽  
Vol 11 (9) ◽  
pp. 1116 ◽  
Author(s):  
Peijian Zhou ◽  
Jiacheng Dai ◽  
Chaoshou Yan ◽  
Shuihua Zheng ◽  
Changliang Ye ◽  
...  
Keyword(s):  
Centrifugal Pump ◽  
Flow Rate ◽  
Pressure Fluctuations ◽  
Low Frequency ◽  
Rotating Stall ◽  
Design Flow ◽  
Eddy Simulation ◽  
Leading Role ◽  
Stall Cells ◽  
Design Flow Rate

Rotating stall is an unsteady flow phenomenon, which always leads to instability and efficiency degradation. In order to reveal pressure fluctuations in the impeller of centrifugal pump induced by stall cells, the flow structures in a volute-type centrifugal pump were calculated using Large Eddy Simulation (LES) method. The predicted results of the numerical model were compared with experimental flow-head curve. The simulation results were in good agreement with the experimental results. The stall phenomenon occurred when the flow rate dropped to 70% of design flow rate. Three stall cells located at the entrance of passages could be observed, which remained stationary relative to the rotating impeller. With the decrease of flow rate, the area occupied by stall cells gradually increased. The peak value of pressure fluctuation at 25% of design flow rate is obviously larger than that at 50% of design flow rate. For the unstalled or stalled passage, the impeller-volute interaction played a leading role in the pressure fluctuations of the impeller. For the stalled passage, the amplitude of the low frequency induced by stall cell is relatively insignificant.

Kerusakan Pada Material Pipa Air Bersih Akibat General Corrosion

2019 ◽  
Vol 16 (2) ◽  
Author(s):  
M. N. Setia Nusa
Keyword(s):  
Chemical Composition ◽  
Failure Analysis ◽  
External Surface ◽  
Internal Surface ◽  
General Corrosion ◽  
Water Pipe ◽  
Corrosion Attack ◽  
Corrosion Failure ◽  
Environment Factor

Water pipe of 4.5” diameter and has been operated for 8 year having failure due to corrosion attack on its external and internal surface. It is conducted failure analysis to find out the cause of corrosion by having testing examination of visual fractography, metalography,, SEM EDAX, hardness and chemical composition. Testing and examination results show that the failure / corroded pipe has a for in of general corrosion on the external surface due to environment factor or ground factor arround the pipe and on the internal surface was influenced by excessive root weld creating protrude which then causing turbolens and deposite to accelerate corrosion attack.Pipa berdiameter 4.5” yang berfungsi mengalirkan air bersih dan telah beroperasi selama 8 tahun, terjadi kerusakan berbentuk korosi pada permukaan luar pipa dan permukaan dalam. Untuk itu dilakukan analisa kerusakan untuk mengetahui penyebab terjadinya korosi dengan pengujian dan pemeriksaan secara visual,Fractography, Metallography, SEM, EDAX, Uji Kekerasan dan Uji Komposisi Kimia. Hasil pemeriksaan dan pengujian pada pipa yang rusak / korosi berbentuk jenis general korosi pada permukaan luar pipa yang diakibatkan faktor lingkungan atau tanah disekitar pipa, sedangkan pada bagian dalam pipa dipengaruhi oleh adanya lelehan pengelasan yang kurang sempurna sehingga menimbulkan benjolan yang mengakibatkan aliran air didalam pipa tidak lancar sehingga terjadi turbolensi yang menimbulkan endapan dan mengakibatkan percepatan terjadinya korosi.Keywords: Pipe, environtment, turbolens, corrosion, failure

scholarly journals Experimental Determination of the Heat Transfer Coefficient of Real Cooled Geometry Using Linear Regression Method

Energies ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 180
Author(s):  
Asif Ali ◽  
Lorenzo Cocchi ◽  
Alessio Picchi ◽  
Bruno Facchini
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Linear Regression ◽  
Surface Temperature ◽  
Transfer Coefficient ◽  
External Surface ◽  
Internal Surface ◽  
Regression Method ◽  
Thermal Transient

The scope of this work was to develop a technique based on the regression method and apply it on a real cooled geometry for measuring its internal heat transfer distribution. The proposed methodology is based upon an already available literature approach. For implementation of the methodology, the geometry is initially heated to a known steady temperature, followed by thermal transient, induced by injection of ambient air to its internal cooling system. During the thermal transient, external surface temperature of the geometry is recorded with the help of infrared camera. Then, a numerical procedure based upon a series of transient finite element analyses of the geometry is applied by using the obtained experimental data. The total test duration is divided into time steps, during which the heat flux on the internal surface is iteratively updated to target the measured external surface temperature. The final procured heat flux and internal surface temperature data of each time step is used to find the convective heat transfer coefficient via linear regression. This methodology is successfully implemented on three geometries: a circular duct, a blade with U-bend internal channel, and a cooled high pressure vane of real engine, with the help of a test rig developed at the University of Florence, Italy. The results are compared with the ones retrieved with similar approach available in the open literature, and the pros and cons of both methodologies are discussed in detail for each geometry.

scholarly journals Large Eddy Simulation of Periodic Transient Pressure Fluctuation in a Centrifugal Pump Impeller at Low Flow Rate

Symmetry ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 311
Author(s):  
Renfei Kuang ◽  
Xiaoping Chen ◽  
Zhiming Zhang ◽  
Zuchao Zhu ◽  
Yu Li
Keyword(s):  
Large Eddy Simulation ◽  
Centrifugal Pump ◽  
Flow Rate ◽  
Pressure Fluctuation ◽  
Low Frequency ◽  
Pump Impeller ◽  
Eddy Simulation ◽  
Inlet Flow Rate ◽  
Large Eddy ◽  
Centrifugal Pump Impeller

This paper presents a large eddy simulation of a centrifugal pump impeller during a transient condition. The flow rate is sinusoidal and oscillates between 0.25Qd (Qd indicates design load) and 0.75Qd when the rotating speed is maintained. Research shows that in one period, the inlet flow rate will twice reach 0.5Qd, and among the impeller of one moment is a stall state, but the other is a non-stall state. In the process of flow development, the evolution of low-frequency pressure fluctuation shows an obviously sinusoidal form, whose frequency is insensitive to the monitoring position and equals to that of the flow rate. However, inside the impeller, the phase and amplitude in the stall passages lag behind more and are stronger than that in the non-stall passages. Meanwhile, the strongest region of the high-frequency pressure fluctuation appears in the stall passages at the transient rising stage. The second dominant frequency in stall passages is 2.5 times to that in non-stall passages. In addition, similar to the pressure fluctuation, the evolution of the low-frequency head shows a sinusoidal form, whose phase is lagging behind that by one-third of a period in the inlet flow rate.

The Effect of the Operating Point on the Pressure Fluctuations at the Blade Passage Frequency in the Volute of a Centrifugal Pump

2002 ◽  
Vol 124 (3) ◽  
pp. 784-790 ◽  
Author(s):  
Jorge L. Parrondo-Gayo ◽  
Jose´ Gonza´lez-Pe´rez ◽  
Joaquı´n Ferna´ndez-Francos
Keyword(s):  
Centrifugal Pump ◽  
Pressure Fluctuations ◽  
Fast Response ◽  
Strong Increase ◽  
Flow Rates ◽  
Blade Passage ◽  
Pressure Transducers ◽  
Leading Role ◽  
Dynamic Forces ◽  
Response Pressure

An experimental investigation is presented which analyzes the unsteady pressure distribution existing in the volute of a conventional centrifugal pump with a nondimensional specific speed of 0.48, for flow-rates from 0% to 160% of the best-efficiency point. For that purpose, pressure signals were obtained at 36 different locations along the volute casing by means of fast-response pressure transducers. Particular attention was paid to the pressure fluctuations at the blade passage frequency, regarding both amplitude and phase delay relative to the motion of the blades. Also, the experimental data obtained was used to adjust the parameters of a simple acoustic model for the volute of the pump. The results clearly show the leading role played by the tongue in the impeller-volute interaction and the strong increase in the magnitude of dynamic forces and dipole-like sound generation in off-design conditions.

‘Inactive’ motion and pressure fluctuations in turbulent boundary layers

1967 ◽  
Vol 30 (2) ◽  
pp. 241-258 ◽  
Author(s):  
P. Bradshaw
Keyword(s):  
Boundary Layer ◽  
Outer Layer ◽  
Pressure Fluctuations ◽  
Turbulent Energy ◽  
Viscous Sublayer ◽  
Wave Number ◽  
Noticeable Effect ◽  
Frequency Spectra ◽  
Active Motion ◽  
Order Of Magnitude

Townsend's (1961) hypothesis that the turbulent motion in the inner region of a boundary layer consists of (i) an ‘active’ part which produces the shear stress τ and whose statistical properties are universal functions of τ and y, and (ii) an ‘inactive’ and effectively irrotational part determined by the turbulence in the outer layer, is supported in the present paper by measurements of frequency spectra in a strongly retarded boundary layer, in which the ‘inactive’ motion is particularly intense. The only noticeable effect of the inactive motion is an increased dissipation of kinetic energy into heat in the viscous sublayer, supplied by turbulent energy diffusion from the outer layer towards the surface. The required diffusion is of the right order of magnitude to explain the non-universal values of the triple products measured near the surface, which can therefore be reconciled with universality of the ‘active’ motion.Dimensional analysis shows that the contribution of the ‘active’ inner layer motion to the one-dimensional wave-number spectrum of the surface pressure fluctuations varies as τ2w/k1 up to a wave-number inversely proportional to the thickness of the viscous sublayer. This result is strongly supported by the recent measurements of Hodgson (1967), made with a much smaller ratio of microphone diameter to boundary-layer thickness than has been achieved previously. The disagreement of the result with most other measurements is attributed to inadequate transducer resolution in the other experiments.

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