Small Recuperated Gas Turbine APU Concept to Abate Concern About Emissions, High Fuel Cost, and Noise

2007 ◽  
Author(s):  
Colin Rodgers ◽  
Colin F. McDonald
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Engine Performance ◽  
High Volume ◽  
Cold Weather ◽  
Modular Construction ◽  
Fuel Cost ◽  
Climate Control ◽  
Component Design ◽  
The Usa

During the last decade microturbines in the 30 to 250 kW power range have been in service, but they have not been produced in significant enough quantities to impact the DG market due to a combination of factors including their high cost, modest efficiency, utility institutional concerns, and low interest in CHP use in the USA, although the latter could change as a result of fuel cost escalation. Very small gas turbines (ie. less than 10 kW) have been investigated periodically over the years, mainly for potential military use, but to date have not found a niche. This could well change with over 20 states now having instigated idling regulations that limit or prohibit heavy duty truck diesel engine idling. With emphasis on reducing emissions and noise levels this essentially implies that in the future a small APU will be required to provide the truck’s stationary electrical needs and cabin climate control. While there will be several power source types vying for this potentially large market, a small gas turbine APU is viewed as having attractive features which include low emissions, low acoustic signature, vibration-free operation, compact and light weight package, obviates the need for oil lubrication and liquid coolant systems, ease of cold weather starting, immediate response, and the use of fuel from the truck tank. In this paper a small recuperated gas turbine APU concept rated at 5kW is discussed including component design considerations, layout features, engine performance, and target cost. The conservative design of the APU is based on the use of existing materials and state-of-the-art gas turbine technology, and is amenable to high volume automated manufacturing processes. A competitive cost is projected if the proposed APU of modular construction was fabricated in large quantities like the production of vehicular turbochargers in Europe.

Some Effects of Size on the Performances of Small Gas Turbines

2003 ◽  
Author(s):  
C. Rodgers
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Engine Performance ◽  
Lessons Learned ◽  
Rapid Expansion ◽  
Cycle Performance ◽  
Frictional Drag ◽  
Component Design ◽  
Turbine Component ◽  
Performance Development

By the new millennia gas turbine technology standards the size of the first gas turbines of Von Ohain and Whittle would be considered small. Since those first pioneer achievements the sizes of gas turbines have diverged to unbelievable extremes. Large aircraft turbofans delivering the equivalent of 150 megawatts, and research micro engines designed for 20 watts. Microturbine generator sets rated from 2 to 200kW are penetrating the market to satisfy a rapid expansion use of electronic equipment. Tiny turbojets the size of a coca cola can are being flown in model aircraft applications. Shirt button sized gas turbines are now being researched intended to develop output powers below 0.5kW at rotational speeds in excess of 200 Krpm, where it is discussed that parasitic frictional drag and component heat transfer effects can significantly impact cycle performance. The demarcation zone between small and large gas turbines arbitrarily chosen in this treatise is rotational speeds of the order 100 Krpm, and above. This resurgence of impetus in the small gas turbine, beyond that witnessed some forty years ago for potential automobile applications, fostered this timely review of the small gas turbine, and a re-address of the question, what are the effects of size and clearances gaps on the performances of small gas turbines?. The possible resolution of this question lies in autopsy of the many small gas turbine component design constraints, aided by lessons learned in small engine performance development, which are the major topics of this paper.

scholarly journals Ceramic Composites for Industrial Gas Turbine Engine Applications: DOE CFCC Phase 1 Evaluations

1995 ◽  
Author(s):  
Gregory S. Corman ◽  
Jeffrey T. Heinen ◽  
Raymond H. Goetze
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Phase 1 ◽  
Engine Performance ◽  
Ceramic Composites ◽  
Gas Turbine Engine ◽  
Turbine Engine ◽  
Performance Improvements ◽  
Component Design ◽  
Industrial Gas Turbine

Conceptual design evaluations of the use of continuous fiber ceramic composite (CFCC) turbine shrouds and combustor liners in an industrial gas turbine engine were performed under Phase 1 of the DOE CFCC program. Significant engine performance improvements were predicted with the use of CFCC components. Five composite systems were evaluated for use as shrouds and combustor liners, the results of which are discussed with particular reference to Toughened Silcomp. Several current CFCC materials were judged to be relatively close to meeting the short term performance requirements of such a system. However, additional CFCC property data are required for significant component design optimization and life prediction, two key design steps that must be completed before ceramic composites can be utilized in large gas turbines.

scholarly journals Feasibility of a Helium Closed-Cycle Gas Turbine for UAV Propulsion

2020 ◽  
Vol 11 (1) ◽  
pp. 28
Author(s):  
Emmanuel O. Osigwe ◽  
Arnold Gad-Briggs ◽  
Theoklis Nikolaidis
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Pressure Ratio ◽  
Low Noise ◽  
Closed Cycle ◽  
Propulsion Systems ◽  
Component Design ◽  
Readiness Level ◽  
Aerial Vehicle ◽  
Turbine Design

When selecting a design for an unmanned aerial vehicle, the choice of the propulsion system is vital in terms of mission requirements, sustainability, usability, noise, controllability, reliability and technology readiness level (TRL). This study analyses the various propulsion systems used in unmanned aerial vehicles (UAVs), paying particular focus on the closed-cycle propulsion systems. The study also investigates the feasibility of using helium closed-cycle gas turbines for UAV propulsion, highlighting the merits and demerits of helium closed-cycle gas turbines. Some of the advantages mentioned include high payload, low noise and high altitude mission ability; while the major drawbacks include a heat sink, nuclear hazard radiation and the shield weight. A preliminary assessment of the cycle showed that a pressure ratio of 4, turbine entry temperature (TET) of 800 °C and mass flow of 50 kg/s could be used to achieve a lightweight helium closed-cycle gas turbine design for UAV mission considering component design constraints.

Design, Development and Application of Vehicle Gas Turbine Engines

1966 ◽  
Vol 181 (1) ◽  
pp. 149-172
Author(s):  
P. A. Phillips ◽  
Peter Spear
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Low Cost ◽  
Engine Performance ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Design Development ◽  
Turbine Engine ◽  
Wide Range ◽  
Cycle Temperature

After briefly summarizing worldwide automotive gas turbine activity, the paper analyses the power plant requirements of a wide range of vehicle applications in order to formulate the design criteria for acceptable vehicle gas turbines. Ample data are available on the thermodynamic merits of various gas turbine cycles; however, the low cost of its piston engine competitor tends to eliminate all but the simplest cycles from vehicle gas turbine considerations. In order to improve the part load fuel economy, some complexity is inevitable, but this is limited to the addition of a glass ceramic regenerator in the 150 b.h.p. engine which is described in some detail. The alternative further complications necessary to achieve satisfactory vehicle response at various power/weight ratios are examined. Further improvement in engine performance will come by increasing the maximum cycle temperature. This can be achieved at lower cost by the extension of the use of ceramics. The paper is intended to stimulate the design application of the gas turbine engine.

scholarly journals Impact of compressed air energy storage demands on gas turbine performance

2020 ◽  
pp. 095765092090627 ◽  
Author(s):  
Uyioghosa Igie ◽  
Marco Abbondanza ◽  
Artur Szymański ◽  
Theoklis Nikolaidis
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Pressure Ratio ◽  
Engine Performance ◽  
Compressed Air ◽  
Design Stage ◽  
Simulation Code ◽  
Ratio Distribution ◽  
Stall Margin ◽  
Industrial Gas Turbines

Industrial gas turbines are now required to operate more flexibly as a result of incentives and priorities given to renewable forms of energy. This study considers the extraction of compressed air from the gas turbine; it is implemented to store heat energy at periods of a surplus power supply and the reinjection at peak demand. Using an in-house engine performance simulation code, extractions and injections are investigated for a range of flows and for varied rear stage bleeding locations. Inter-stage bleeding is seen to unload the stage of extraction towards choke, while loading the subsequent stages, pushing them towards stall. Extracting after the last stage is shown to be appropriate for a wider range of flows: up to 15% of the compressor inlet flow. Injecting in this location at high flows pushes the closest stage towards stall. The same effect is observed in all the stages but to a lesser magnitude. Up to 17.5% injection seems allowable before compressor stalls; however, a more conservative estimate is expected with higher fidelity models. The study also shows an increase in performance with a rise in flow injection. Varying the design stage pressure ratio distribution brought about an improvement in the stall margin utilized, only for high extraction.

Gas Turbine Fouling Offshore: Effective Online Water Wash Through High Water-to-Air Ratio

2018 ◽  
Vol 141 (4) ◽  
Author(s):  
Stian Madsen ◽  
Lars E. Bakken
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Peak Load ◽  
Engine Performance ◽  
High Water ◽  
Operational Experience ◽  
Successful Operation ◽  
Water Rate ◽  
Offshore Field ◽  
Key Parameter

Optimized operation of gas turbines is discussed for a fleet of 11 GE LM2500PE engines at a Statoil North Sea offshore field in Norway. Three engines are generator drivers, and eight engines are compressor drivers. Several of the compressor drive engines are running at peak load (T5.4 control), hence, the production rate is limited by the available power from these engines. The majority of the engines discussed run continuously without redundancy, hence, the gas turbine uptime is critical for the field's production and economy. The performance and operational experience with online water wash at high water-to-air ratio (w.a.r.), as well as successful operation at longer maintenance intervals and higher average engine performance are described. The water-to-air ratio is significantly increased compared to the original equipment manufacturer (OEM) limit (OEM limit is 17 l/min which yields approximately 0.5% water-to-air ratio). Today the engines are operated at a water rate of 50 l/min (three times the OEM limit) which yields a 1.4% water-to-air ratio. Such a high water-to-air ratio has been proven to be the key parameter for obtaining good online water wash effectiveness. Possible downsides of high water-to-air ratio have been thoroughly studied.

A Novel and Compact Marine Gas Turbine Propulsion System

1998 ◽  
Author(s):  
Panteleimon Kazatzis ◽  
Riti Singh ◽  
Pericles Pilidis ◽  
Jean-Jacques Locquet
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
High Speed ◽  
Engine Performance ◽  
Simple Cycle ◽  
Flow Conditions ◽  
Part Load ◽  
The Poor ◽  
Full Power ◽  
The One

The power-speed requirements of warships and the poor part load efficiency of simple cycle gas turbines has given rise to the design of many ship installations where two types of gas turbines are used. A large type for high speed, at full power, and a small one for cruise. It is common to mount two units of each type. This design results in a large amount of bulky and heavy ducting, much more voluminous and heavy than the gas turbines themselves. The present paper outlines an investigation into a novel intercooled split-cycle with some deck mounted components. This reduces the requirement for internal ducts in the ships hull, essentially, to those needed by the cruise engine. The engine performance has been predicted and a comparison is carried out between a traditional installation and the one investigated. An estimate has been carried out of the flow conditions of the duct to assess the change in losses for operation in the cruise and the full power condition. The new scheme appears to be promising.

An Application Oriented Gas Turbine Laboratory Experience

2004 ◽  
Author(s):  
Kenneth W. Van Treuren
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Engine Performance ◽  
Data Set ◽  
Actual Performance ◽  
Turbine Engine ◽  
Practical Applications ◽  
Baylor University ◽  
And Performance ◽  
Technology Level

The gas turbine industry is experiencing growth in many sectors. An important part of teaching a gas turbine course is exposing students to the practical applications of the gas turbine. This laboratory proposes an opportunity for students to view an operating gas turbine engine in an aircraft propulsion application and to model the engine performance. A Pratt and Whitney PT6A-20 turboprop was run at a local airfield and engine parameters typical of cockpit instrumentation were taken. The students, in teams of two, then modeled the system using the software PARA and PERF in an attempt to match the manufacturer’s specifications. This laboratory required students to research the parameters necessary to model this engine that were not part of the data set provided by the manufacturer. The research and modeling encompassed areas such as technology level, efficiencies, fuel consumption, and performance. The end result was a two-page report containing the students’ calculations comparing the actual performance of the engine with the manufacturer’s specifications. Supporting graphs and figures were included as appendices. The same type laboratory could be adapted for co-generation gas turbines. Over 121 colleges and universities have co-generation facilities on campus and that presents a unique opportunity for the students to observe the operation of a land-based gas turbine used for power generation. A 5 MW TB5000 manufactured by Ruston (Alstom) Gas Engines is available on the Baylor University campus and is highlighted as an example. Potential problems encountered with using the Baylor University gas turbine are discussed which include lack of appropriate engine instrumentation.

scholarly journals Industrial Gas Turbine Performance: Compressor Fouling and On-Line Washing

2014 ◽  
Vol 136 (10) ◽  
Author(s):  
Uyioghosa Igie ◽  
Pericles Pilidis ◽  
Dimitrios Fouflias ◽  
Kenneth Ramsden ◽  
Panagiotis Laskaridis
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Engine Performance ◽  
Operating Conditions ◽  
Compressor Cascade ◽  
Compressor Blades ◽  
Turbine Performance ◽  
Industrial Gas Turbines ◽  
On Line ◽  
The Impact

Industrial gas turbines are susceptible to compressor fouling, which is the deposition and accretion of airborne particles or contaminants on the compressor blades. This paper demonstrates the blade aerodynamic effects of fouling through experimental compressor cascade tests and the accompanied engine performance degradation using turbomatch, an in-house gas turbine performance software. Similarly, on-line compressor washing is implemented taking into account typical operating conditions comparable with industry high pressure washing. The fouling study shows the changes in the individual stage maps of the compressor in this condition, the impact of degradation during part-load, influence of control variables, and the identification of key parameters to ascertain fouling levels. Applying demineralized water for 10 min, with a liquid-to-air ratio of 0.2%, the aerodynamic performance of the blade is shown to improve, however most of the cleaning effect occurred in the first 5 min. The most effectively washed part of the blade was the pressure side, in which most of the particles deposited during the accelerated fouling. The simulation of fouled and washed engine conditions indicates 30% recovery of the lost power due to washing.

Long-Term Degradation of Ceramics for Gas Turbine Applications

2007 ◽  
Author(s):  
Mark van Roode ◽  
Mattison K. Ferber
Keyword(s):  
Water Vapor ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Protective Coatings ◽  
Ceramic Matrix Composites ◽  
Oxide Ceramic ◽  
Component Design ◽  
Temperature Capability ◽  
Silicon Based

A study has been conducted to establish the effect of long-term (30,000+ hours) properties of monolithic ceramics (Si3N49 SiC), SiC/SiC and oxide/oxide ceramic matrix composites (CMCs), and protective coatings on component life in gas turbine engines with pressure ratios (PRs) ranging from 5:1 to 30:1. A model has been presented that shows the interaction between two major long-term degradation modes of ceramics, creep and degradation from water vapor attack in the ceramic hot section. Water vapor attack is the most severe mode overshadowing creep for long-term (∼30,000 hours) gas turbine operation, and its impact on component durability becomes more severe as PR increases. Components in the turbine hot section, downstream from the combustor (blades, integral turbine rotors, nozzles), fabricated from Si3N4 without protective coatings, have a temperature limitation of ∼800°C for gas turbines with PR ranging from 5:1 to 30:1. These ceramic components afford little, if any, advantage over metallic components for improving gas turbine performance. The application of a BSAS-type Environmental Barrier Coating (EBC) would improve temperature capability of turbine nozzles and rotating parts to ∼1100–1200°C. For small low-PR (5:1) engines, thick (∼10 mm) uncoated monolithic silicon-based combustor liners can be used up to ∼1360°C and thinner (∼3 mm) SiC/SiC CMCs up to ∼1100°C. These temperatures are reduced for higher-PR engines. The incorporation of a BSAS-type EBC improves temperature capability of silicon-based ceramic combustor liners. Oxide/oxide CMCs with protective coatings have a predicted temperature capability of ∼1220-∼1380°C over the range of PR range studied. They can be used as structural materials for combustor liners and other stationary turbine hot section components. As PR increases the durability of coated oxide/oxide CMCs improves relative to that of silicon-based monolithics and CMCs. As expected, ceramic component durability increases for shorter component design lives, making these materials more acceptable for shorter-term applications, such as automotive transportation (∼3,000 hours/150,000 km).

Sign in / Sign up

Export Citation Format

Share Document