Numerical and Experimental Investigations on Liner Heat Transfer in an Aero Engine Combustion Chamber

2017 ◽  
Author(s):  
Korukonda Venkata Lakshmi Narayana Rao ◽  
B. V. S. S. S. Prasad ◽  
Ch. Kanna Babu ◽  
Girish K. Degaonkar
Keyword(s):  
Combustion Chamber ◽  
Structural Integrity ◽  
Operating Conditions ◽  
Experimental Investigations ◽  
Numerical Computations ◽  
Combustion Gases ◽  
Flow Characterization ◽  
Aero Engine ◽  
Straight Flow ◽  
Flow Variables

The Gas turbine combustion chamber is the highest thermally loaded component where the temperature of the combustion gases is higher than the melting point of the liner that confines the gases. Combustor liner temperatures have to be evaluated at all the operating conditions in the operating envelope to ensure a satisfactory liner life and structural integrity. On experimental side the combustion chamber rig testing involves a lot of time and is very expensive, while the numerical computations and simulations has to be validated with the experimental results. This paper is mainly based on the work carried out in validating the liner temperatures of a straight flow annular combustion chamber for an aero engine application. Limited experiments have been carried out by measuring the liner wall temperatures using k-type thermocouples along the liner axial length. The experiments on the combustion chamber testing are carried out at the engine level testing. The liner temperature which is numerically computed by CHT investigations using CFX code is verified with the experimental data. This helped in better understanding the flow characterization around and along the liner wall. The main flow variables used are the mass flow rate, temperature and the pressure at the combustor inlet. Initially, the fuel air ratio is used accordingly to maintain the same T4/T3 ratio. The effect of liner temperature with T3 is studied. Since T4 is constant, the liner temperature is only dependent on T3 and follows a specific temperature distribution for the given combustor geometry. Hence this approach will be very useful in estimating the liner temperatures at any given T3 for a given combustor geometry. Further the liner temperature is also estimated at other fuel air ratios (different T4/T3 ratios) by using the verified CHT numerical computations and found that TL/T3 remains almost constant for any air fuel ratio that is encountered in the operating envelope of the aero engine.

Experimental Investigations of Pressure Drop in the Combustion Chamber of Gas Turbine

1989 ◽  
Author(s):  
Marek Dzida ◽  
Krzysztof Kosowski
Keyword(s):  
Pressure Drop ◽  
Combustion Chamber ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Operating Conditions ◽  
Experimental Results ◽  
Experimental Investigations ◽  
Relative Pressure ◽  
Wide Range ◽  
Few Data

In bibliography we can find many methods of determining pressure drop in the combustion chambers of gas turbines, but there is only very few data of experimental results. This article presents the experimental investigations of pressure drop in the combustion chamber over a wide range of part-load performances (from minimal power up to take-off power). Our research was carried out on an aircraft gas turbine of small output. The experimental results have proved that relative pressure drop changes with respect to fuel flow over the whole range of operating conditions. The results were then compared with theoretical methods.

scholarly journals Flow field and species concentration measurements in the primary zone of an aero-engine combustion chamber

2018 ◽  
Vol 10 (1) ◽  
pp. 168781401774805
Author(s):  
Yinli Xiao ◽  
Zupeng Wang ◽  
Zhengxin Lai ◽  
Kefei Chen ◽  
Wenyan Song
Keyword(s):  
Flow Field ◽  
Combustion Chamber ◽  
Operating Conditions ◽  
Chamber Pressure ◽  
Species Concentration ◽  
Primary Zone ◽  
Major Species ◽  
Engine Combustion ◽  
Aero Engine ◽  
Concentration Measurements

The principal features of primary zone determine the performance parameters of the whole combustion chamber, such as the pollutant emissions and combustion efficiency. In this work, flow field and major species concentration measurements are conducted in the primary zone of an aero-engine combustion chamber. The operating conditions such as air inlet temperature, chamber pressure, and air-to-fuel ratio are chosen to replicate the realistic operating conditions. The velocity field and streamlines are obtained by particle imaging velocimetry technology. The concentrations of major species are acquired by a spontaneous Raman scattering system. This article validates the feasibility of two laser diagnostic measurement techniques and presents the initial results under realistic aero-engine conditions.

Experimental investigations on P22/P91 dissimilar shielded metal arc welds for power plant applications

2020 ◽  
Vol 234 (10) ◽  
pp. 1313-1324
Author(s):  
Sumit Mahajan ◽  
Rahul Chhibber
Keyword(s):  
Arc Welding ◽  
Structural Integrity ◽  
Operating Conditions ◽  
Experimental Investigations ◽  
Low Alloy Steel ◽  
Shielded Metal Arc Welding ◽  
Dissimilar Weld ◽  
Metal Arc Welding ◽  
Temperature Operating ◽  
The Impact

This article deals with the development of shielded metal arc welding electrodes for P22/P91 welds. A comparison has also been drawn with commercially available electrodes. P22 low alloy steel matching electrodes developed in the laboratory using a mixture design approach was employed to fabricate the dissimilar weld. Experimentations were performed to evaluate the microstructure and mechanical properties of microhardness, tensile strength, and impact energy of the welds. The impact strength was found to improve by 19% for a laboratory developed electrode made welds as compared to the commercial electrodes. The weld chemistry investigations indicate that the weld fabricated with laboratory-developed electrodes have a higher amount of chromium and molybdenum. These elements are known to enhance the corrosion resistance of joint, thereby imparting enhanced structural integrity in high temperature operating conditions. The electrodes designed and developed in this work are found to enhance the properties of P22/P91 joint much better as compared to that with the commercial electrodes.

Computational and Experimental Analysis of Direct CNG Injection and Mixture Formation in a Spark Ignition Research Engine

2010 ◽  
Author(s):  
Mirko Baratta ◽  
Andrea E. Catania ◽  
Francesco C. Pesce
Keyword(s):  
Numerical Model ◽  
Combustion Chamber ◽  
Cone Angle ◽  
Combustion Process ◽  
Laser Induced Fluorescence ◽  
Operating Conditions ◽  
Design Parameters ◽  
Experimental Investigations ◽  
Injection Timing ◽  
Mixture Formation

Direct injection (DI) of compressed natural gas (CNG) under high pressure conditions is a topic of great interest, owing to its potential for improving SI engine performance and fuel consumption. However, relevant technical difficulties have yet to be resolved in order to stabilize combustion process, especially for stratified engine operating conditions. The present paper is focused on experimental and numerical investigations of the jet formation and fuel-air mixing process in a research optical-access single-cylinder engine. The engine is based on the multi-cylinder engine under development within the European Community (EC) VII Framework Program (FP) InGAS Integrated Project, and features a centrally mounted poppet-valve injector on a pent-roof combustion chamber with a bowl in piston. Experimental investigations were made by means of the planar laser-induced fluorescence technique, and revealed a cycle-to-cycle jet shape variability. In particular, for specific cylinder pressure values at the start of injection, the jet can adhere to chamber walls for a relevant number of cycles, leading to an ‘umbrella-like’ shape. This can change the mixing capabilities of the combustion chamber and cause instabilities in the combustion process. The mentioned behaviour is strongly dependent not only on the injection and cylinder pressures, but also on important design parameters, such as needle cone angle and in-chamber injector protrusion. For this reason, in order to obtain a deep insight into the injected gas behaviour on an average cycle basis, the experimental investigation was supported by a numerical analysis. Simulations were carried out by an optimized variable-density finite-volume numerical model which was built within the Star-CD environment. A previously developed and validated ‘virtual injector’ model was implemented. The outcomes of the numerical model were compared to laser-induced fluorescence images, for both stratified- and homogeneous-charge engine operating conditions and a good agreement was obtained, substantiating the reliability of the applied computational model. Then, the effects of the injector protrusion in the combustion chamber and of injection timing were analyzed, and their impact on jet stability and mixture-formation process was analyzed.

scholarly journals The Flex-OeCoS—a Novel Optically Accessible Test Rig for the Investigation of Advanced Combustion Processes under Engine-Like Conditions

Energies ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1794
Author(s):  
Bruno Schneider ◽  
Christian Schürch ◽  
Konstantinos Boulouchos ◽  
Stefan Herzig ◽  
Marc Hangartner ◽  
...  
Keyword(s):  
Combustion Chamber ◽  
Modular Design ◽  
Operating Conditions ◽  
Valve Train ◽  
Experimental Investigations ◽  
Test Rig ◽  
Optical Engine ◽  
Advanced Combustion ◽  
Wide Range ◽  
Combustion Processes

A new test rig has been designed, built and commissioned, and is now jointly pursued to facilitate experimental investigations into advanced combustion processes (i.e., dual fuel, multi-mode) under turbulent conditions at high, engine-like temperature and pressure levels. Based on a standard diesel engine block, it offers much improved optical access to the in-cylinder processes due to its separated and rotated arrangement of the compression volume and combustion chamber, respectively. A fully variable pneumatic valve train and the appropriate preconditioning of the intake air allows it to represent a wide range of engine-like in-cylinder conditions regarding pressures, temperatures and turbulence levels. The modular design of the test rig facilitates easy optimizations of the combustion chamber/cylinder head design regarding different experimental requirements. The name of the new test rig, Flex-OeCoS, denotes its Flexibility regarding Optical engine Combustion diagnostics and/or the development of corresponding Sensing devices and applications. Measurements regarding in-cylinder gas pressures, temperatures and the flow field under typical operating conditions are presented to complete the description and assessment of the new test rig.

The Sampling of Rocket Combustion Gases

1964 ◽  
Vol 68 (647) ◽  
pp. 759-764
Author(s):  
R. Bryan
Keyword(s):  
Combustion Chamber ◽  
Rocket Engine ◽  
Operating Conditions ◽  
Combustion System ◽  
Combustion Chambers ◽  
Ratio Distribution ◽  
Mixture Ratio ◽  
Combustion Gases ◽  
Engine Combustion ◽  
Combustion Phase

Summary:—In the past, attempts have been made to evaluate injectors for rocket engine combustion chambers by the use of water analogy rigs and model combustion systems that simulated the injection and combustion phase change occurring in the actual engine. To confirm that conditions in the engine were being correctly simulated, a technique was evolved for determining the mixture ratio distribution achieved by the combustion system of a Spectre variable thrust rocket engine. Gas samples extracted from the rocket-efflux were analysed, and the technique has been applied to evaluate the Spectre's standard central mushroom type injector and also a multi-head injector.Tests have been conducted over a thrust range of 2000 lb to 8000 lb and at oxidant/fuel ratios from 7·5 to 13·0.In parallel with this external sampling, a probe has been designed and developed for extracting gas samples from selected points across a diameter of the combustion chamber itself. This probe has been successfully operated for several minutes under combustion conditions of 500 p.s.i.a. and 2600°K, without sustaining any damage.Analysis of the oxidant/fuel ratio pattern within the combustion chamber and in the efflux, at comparable operating conditions, indicates that little change in distribution occurs between these two points of the system. Also, the distribution found with the standard injector was that for which the combustion system was designed. It is demonstrated that loss of performance depends on the degree of non-uniformity of mixing. A 5 per cent loss in performance at full thrust and optimum mixture ratio occurs with the standard injector.

Unsteady simulations of migration and deposition of fly-ash particles in the first-stage turbine of an aero-engine

2021 ◽  
pp. 1-21
Author(s):  
Z. Hao ◽  
X. Yang ◽  
Z. Feng
Keyword(s):  
Fly Ash ◽  
Film Cooling ◽  
Particle Deposition ◽  
Flow Characteristics ◽  
Leading Edge ◽  
Velocity Model ◽  
Operating Conditions ◽  
Inlet Temperature ◽  
Internal Cooling ◽  
Aero Engine

Abstract Particulate deposits in aero-engine turbines change the profile of blades, increase the blade surface roughness and block internal cooling channels and film cooling holes, which generally leads to the degradation of aerodynamic and cooling performance. To reveal particle deposition effects in the turbine, unsteady simulations were performed by investigating the migration patterns and deposition characteristics of the particle contaminant in a one-stage, high-pressure turbine of an aero-engine. Two typical operating conditions of the aero-engine, i.e. high-temperature take-off and economic cruise, were discussed, and the effects of particle size on the migration and deposition of fly-ash particles were demonstrated. A critical velocity model was applied to predict particle deposition. Comparisons between the stator and rotor were made by presenting the concentration and trajectory of the particles and the resulting deposition patterns on the aerofoil surfaces. Results show that the migration and deposition of the particles in the stator passage is dominated by the flow characteristics of fluid and the property of particles. In the subsequential rotor passage, in addition to these factors, particles are also affected by the stator–rotor interaction and the interference between rotors. With higher inlet temperature and larger diameter of the particle, the quantity of deposits increases and the deposition is distributed mainly on the Pressure Side (PS) and the Leading Edge (LE) of the aerofoil.

scholarly journals Mode I Crack Propagation Experimental Analysis of Adhesive Bonded Joints Comprising Glass Fibre Composite Material under Impact and Constant Amplitude Fatigue Loading

Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4380
Author(s):  
Alirio Andres Bautista Villamil ◽  
Juan Pablo Casas Rodriguez ◽  
Alicia Porras Holguin ◽  
Maribel Silva Barrera
Keyword(s):  
Crack Propagation ◽  
Structural Integrity ◽  
Crack Propagation Rate ◽  
Fatigue Loading ◽  
Propagation Rate ◽  
Operating Conditions ◽  
Impact Testing ◽  
Mode I ◽  
Mode I Crack ◽  
Constant Amplitude

The T-90 Calima is a low-wing monoplane aircraft. Its structure is mainly composed of different components of composite materials, which are mainly bonded by using adhesive joints of different thicknesses. The T-90 Calima is a trainer aircraft; thus, adverse operating conditions such as hard landings, which cause impact loads, may affect the structural integrity of aircrafts. As a result, in this study, the mode I crack propagation rate of a typical adhesive joint of the aircraft is estimated under impact and constant amplitude fatigue loading. To this end, effects of adhesive thickness on the mechanical performance of the joint under quasistatic loading conditions, impact and constant amplitude fatigue in double cantilever beam (DCB) specimens are experimentally investigated. Cyclic impact is induced using a drop-weight impact testing machine to obtain the crack propagation rate (da/dN) as a function of the maximum strain energy release rate (GImax) diagram; likewise, this diagram is also obtained under constant amplitude fatigue, and both diagrams are compared to determine the effect of each type of loading on the structural integrity of the joint. Results reveal that the crack propagation rate under impact fatigue is three orders of magnitude greater than that under constant amplitude fatigue.

Prediction of gaseous pollutant emissions from a spark-ignition direct-injection engine with gas-exchange simulation

2021 ◽  
pp. 146808742110050
Author(s):  
Stefania Esposito ◽  
Lutz Diekhoff ◽  
Stefan Pischinger
Keyword(s):  
Gas Exchange ◽  
Combustion Chamber ◽  
Direct Injection ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Pollutant Emissions ◽  
Operating Parameters ◽  
Gaseous Pollutant ◽  
Fuel Ratio ◽  
No Emissions

With the further tightening of emission regulations and the introduction of real driving emission tests (RDE), the simulative prediction of emissions is becoming increasingly important for the development of future low-emission internal combustion engines. In this context, gas-exchange simulation can be used as a powerful tool for the evaluation of new design concepts. However, the simplified description of the combustion chamber can make the prediction of complex in-cylinder phenomena like emission formation quite challenging. The present work focuses on the prediction of gaseous pollutants from a spark-ignition (SI) direct injection (DI) engine with 1D–0D gas-exchange simulations. The accuracy of the simulative prediction regarding gaseous pollutant emissions is assessed based on the comparison with measurement data obtained with a research single cylinder engine (SCE). Multiple variations of engine operating parameters – for example, load, speed, air-to-fuel ratio, valve timing – are taken into account to verify the predictivity of the simulation toward changing engine operating conditions. Regarding the unburned hydrocarbon (HC) emissions, phenomenological models are used to estimate the contribution of the piston top-land crevice as well as flame wall-quenching and oil-film fuel adsorption-desorption mechanisms. Regarding CO and NO emissions, multiple approaches to describe the burned zone kinetics in combination with a two-zone 0D combustion chamber model are evaluated. In particular, calculations with reduced reaction kinetics are compared with simplified kinetic descriptions. At engine warm operation, the HC models show an accuracy mainly within 20%. The predictions for the NO emissions follow the trend of the measurements with changing engine operating parameters and all modeled results are mainly within ±20%. Regarding CO emissions, the simplified kinetic models are not capable to predict CO at stoichiometric conditions with errors below 30%. With the usage of a reduced kinetic mechanism, a better prediction capability of CO at stoichiometric air-to-fuel ratio could be achieved.

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