Numerical Simulation of Hollow Fiber Ultrafiltration Membrane

Author(s):  
Nina Zhou ◽  
A. G. Agwu Nnanna

Low pressure driven ultrafiltraion (UF) processes has been applied in various industries due to its economical and easy operated benefits. Hollow fiber membrane is one of the most used membrane configuration in industry, membrane fouling is the major challenge for widely usage. Most of the investigation of UF was carried out by experiments to determine the effect of different operating conditions on permeate flux. However, experiments provide limited insight information on the membrane performance. In addition, the prediction of permeate flux under different operating conditions is necessary for experimental design and optimization. The purpose of the present study is to develop a numerical model to simulate the UF process and investigate the UF mechanism. A numerical model was developed using commercial CFD package (FLUENT). The effects of various operating conditions on permeate flux were determined by experiments and simulations, the comparison of the experimental and CFD results shows good agreements. Controlling membrane fouling will maintain a high productivity. The simulations were carried out to investigate the efficiency of removing accumulated particles on membrane surface by installing spacer filaments in membrane channels. The results suggested that the zigzag type spacer has d/h = 0.5 and l/h = 5 is more economical and efficient in reducing fouling.

Author(s):  
S. A. Mousavi ◽  
Z. Arab Aboosadi ◽  
A. Mansourizadeh ◽  
B. Honarvar

Abstract Wetting and fouling have significantly affected the application of membrane distillation (MD). In this work, a dip-coating method was used for improving surface hydrophobicity of the polyetherimide (PEI) hollow fiber membrane. An air gap membrane distillation (AGMD) process was applied for treatment of the methylene blue (MB) solution. The porous PEI membrane was fabricated by a dry-wet spinning process and the hydrophobic 2-(Perfluoroalkyl) ethanol (Zonyl® BA) was used as the coating material. From FESEM, the modified PEI-Zonyl membrane showed an open structure with large finger-like cavities. The modified membrane displayed a narrow pore size distribution with mean pore size of 0.028 μm. The outer surface contact angle of the PEI-Zonly membrane increased from 81.3° to 100.4° due to the formation of an ultra-thin coated layer. The pure water flux of the PEI-Zonyl membrane was slightly reduced compared to the pristine PEI membrane. The permeate flux of 6.5 kg/m2 h and MB rejection of 98% was found for the PEI-Zonyl membrane during 76 h of the AGMD operation. Adsorption of MB on the membrane surface was confirmed based on the Langmuir isotherm evaluation, AFM and FESM analysis. The modified PEI-Zonyl membrane can be a favorable alternative for AGMD of dyeing wastewaters.


2016 ◽  
Vol 51 (2) ◽  
pp. 128-140 ◽  
Author(s):  
Dillon A. Waterman ◽  
Steven Walker ◽  
Bingjie Xu ◽  
Roberto M. Narbaitz

Currently, there is no standard bench-scale dead-end ultrafiltration (UF) testing system. The aim of the present study was to design and build a bench-scale hollow fiber UF system to assess the impact of operational parameters on membrane performance and fouling. A bench-scale hollow fiber UF system was built to operate at a constant flux (±2% of the set-point flux) and included automated backwash cycles. The development of the bench-scale system showed that it is very difficult to maintain a constant flux during the first minute of the filtration cycles, that digital flow meters are problematic, and that the volume of the backwash waste lines should be minimized. The system was evaluated with Ottawa River water, which has a relatively high hydrophobic natural organic matter content and is typical of Northern Canadian waters. The testing using different permeate fluxes, filtration cycle duration and backwash cycle duration showed that this system mimics the performance of larger systems and may be used to assess the impact of operating conditions on membrane fouling and alternative pretreatment options. Modeling the first, middle, and last filtration cycles of the six runs using single and dual blocking mechanisms yielded inconsistent results regarding the controlling fouling mechanisms.


2017 ◽  
Vol 76 (6) ◽  
pp. 1283-1299 ◽  
Author(s):  
Xingfei Guo ◽  
Yaowu Wang ◽  
Hongwei Zhang ◽  
Pengfei Li ◽  
Cong Ma

Membrane fouling has limited extensive applications for hollow fiber membranes in water treatment. Backwashing and air scouring can effectively solve this problem in the submerged outside-in hollow fiber membrane system. In this study, variation of the fouling layer on the membrane surface during backwashing and the impact of shear stress caused by air scouring on fouling removal were investigated through computational fluid dynamics (CFD) simulation. The backwashing and air scouring process were simulated using CFD and the results were verified by experimental studies. The results of experimental studies are in accordance with the simulation results. During the backwashing process, the velocity profile inside the reactor was presented, and visualization of the particle movement to illustrate the dynamic peeling process of the fouling layer on the membrane surface was also shown. The formation of uneven cleaning reveals that the upper region of the fibers has an excellent cleaning effect during backwashing. After that, the supporting role of air scouring was investigated in the study. It is concluded that the lower part and the middle region of the fibers suffer greater shear stress by analyzing the velocity contours and vectors, and the analysis results indicated that air scouring can further remove membrane fouling.


2006 ◽  
Vol 54 (10) ◽  
pp. 155-162 ◽  
Author(s):  
F. Yang ◽  
A. Bick ◽  
S. Shandalov ◽  
G. Oron

One of the options to prevent membrane fouling is to implement air lifting that can improve the cake removal from the membrane surface. This study presents the results of tests that were carried out at the Institutes for Desert Research, Kiryat Sde-Boker, Israel, and focused on the influence of hydrodynamic conditions on fouling in a pilot-scale immersed membrane bioreactor (IMBR) using a hollow fiber membrane module of ZW-10 (Zenon Environmental, Canada) under ambient conditions. In this system, the cross-flow velocities across the membrane surface were induced by one conical and four cylindrical draft-tubes. The relationship between the crossflow velocity and the aeration intensity, the influence of the crossflow on fouling rate under various hydrodynamic conditions were investigated and optimal operating conditions were obtained. Optimal operating conditions were reached during the long-term experiment period (70 days) for the treatment of domestic wastewater. The system was stable without external chemical cleaning. The results showed that the permeate was of high quality, and the removal of COD and BOD was 94.0% and 98.8%, respectively.The crossflow near the membrane surface reveals a major contribution for minimizing membrane fouling, and could offer guidelines for future design of similar systems.


2013 ◽  
Vol 2013 ◽  
pp. 1-8 ◽  
Author(s):  
S. H. You ◽  
C. T. Wu

An ultrafiltration (UF) membrane process was employed to treat the secondary effluent discharged from a manufacturing of thin film transistor-liquid crystal display (TFT-LCD) in this study. A bench-scale system was performed to evaluate the fouling removal of a UF membrane with coated titanium dioxide (TiO2) nanoparticles under UV irradiation. The operating pressure and feed temperature were controlled at 300 KN/m2and 25°C, respectively. It was found that the optimum operating conditions were attained with TiO2concentrations of 10 wt% for both 5 KD and 10 KD MWCO. Continuous UV irradiation of 5 KD MWCO improved the permeate flux rate from 45.0% to 59.5% after 4 hours of operation. SEM-EDS analysis also showed that the photocatalytic effect had reduced the average thickness of cake fouling on the membrane from 6.40 μm to 2.70 μm for 5 KD MWCO and from 6.70 μm to 3.1 μm for 10 KD MWCO. In addition, the membrane contact angle was reduced from 54° to 44°. The photocatalytic properties of TiO2apparently increased the hydrophilicity of the membrane surface, thereby reducing membrane fouling.


1992 ◽  
Vol 25 (10) ◽  
pp. 231-240 ◽  
Author(s):  
C. Chiemchaisri ◽  
Y. K. Wong ◽  
T. Urase ◽  
K. Yamamoto

In this study, organic stabilization and nitrogen removal were investigated using a household type hollow fiber membrane separation bioreactor of 6 2 1 volume. The process employed direct solid-liquid separation by hollow fiber membrane inside an activated sludge aeration tank. By providing highly turbulent conditions within the separation zone in conjunction with Jet aerating installation inside the membrane module, sludge accumulation on the membrane surface and inside the module can be reduced. Permeate flux obtained after 330 days of operation was 0.2 m/d under intermittent suction. High degree of organic stabilization was obtained in the system by operation without sludge wastage except for sampling purposes. Continuous and intermittent aeration modes were investigated in the study. The average effluent COD concentration of 20.8 and 16.5 mg/l were observed during continuous and intermittent aerating application respectively. Degree of nitrification depended upon DO concentration of mixed liquor during aeration period. Introduction of intermittent aeration enhanced total nitrogen removal up to 80% or more by simultaneous nitrification and denitrification, resulting in average of 4.9 mg/l of total nitrogen in the effluent. Increase in DO in aeration period from 1.5–2 mg/l to 4–5 mg/l improved percentage of nitrogen removal to more than 90%. Rejection of 4–6 log virus concentration by gel layer formed on the membrane surface was also observed.


2016 ◽  
Vol 17 (1) ◽  
pp. 300-310 ◽  
Author(s):  
Xudong Wang ◽  
Danxi Huang ◽  
Lei Wang ◽  
Xiaorong Meng ◽  
Yongtao Lv ◽  
...  

Membrane processes often experience a decline in the permeate flux or an increase in the operating pressure from membrane fouling. A mathematical model that describes the fouling of inside-out hollow fiber ultrafiltration (UF) membranes was derived from hydrodynamic equations coupled with the theory of depth filtration. The correlation predictions obtained in this study are simpler, as the effect of membrane characteristics, water recovery, and membrane washing processes on UF membrane fouling were expressed using a single parameter: the membrane blocking coefficient. Membrane filtration tests were conducted using diluted paper industry wastewater in a constant-pressure and constant-current operational mode. The effects of different operating conditions, such as water recovery and cleaning methods, and membrane characteristics, on the membrane blocking coefficient were evaluated. The predictive capability of the proposed model was excellent, according to a comparison of the experimental results and model simulations.


Water ◽  
2020 ◽  
Vol 12 (6) ◽  
pp. 1836
Author(s):  
Ignacio Ruigómez ◽  
Enrique González ◽  
Luis Rodríguez-Gómez ◽  
Luisa Vera

Direct membrane filtration of municipal wastewater has attracted a considerable interest in recent years. Preventing severe membrane fouling is a crucial issue in the process development. This paper aims to assess the effectiveness of a rotating hollow fiber module in enhancing fouling control. The effect of rotation speed, intermittence and permeate flux was studied in short-term tests at lab-scale. A combined filtration model considering residual fouling, intermediate pore blocking and cake filtration was used to analyze the effect of the shear induced by rotation. Results showed a significant flux improvement by increasing rotation shear stress and showed a nearly linear correlation between the threshold flux (ranged between 12 and 32 L·h−1·m−2) and the rotation speed. A proper rotation intermittence (10/15 on/off) was found, which may maintain a fouling control comparable to that achieved for continuous rotation. For a given energy demand, the optimal operating conditions involve high speeds (≥180 rev·min−1) with low to moderate intermittences. Analyzing the relative contribution of the different feedwater fractions on membrane fouling, colloidal particles and macromolecules were found to be the main contributors.


Separations ◽  
2021 ◽  
Vol 8 (8) ◽  
pp. 113
Author(s):  
Nawaf Alshammari ◽  
Meshari Alazmi ◽  
Vajid Nettoor Veettil

Membranes for use in high gas exchange lung applications are riddled with fouling. The goal of this research is to create a membrane that can function in an artificial lung until the actual lung becomes available for the patient. The design of the artificial lung is based on new hollow fiber membranes (HFMs), due to which the current devices have short and limited periods of low fouling. By successfully modifying membranes with attached peptoids, low fouling can be achieved for longer periods of time. Hydrophilic modification of porous polysulfone (PSF) membranes can be achieved gradually by polydopamine (PSU-PDA) and peptoid (PSU-PDA-NMEG5). Polysulfone (PSU-BSA-35Mg), polysulfone polydopamine (PSUPDA-BSA-35Mg) and polysulfone polydopamine peptoid (PSU-PDA-NMEG5-BSA35Mg) were tested by potting into the new design of gas exchange modules. Both surfaces of the modified membranes were found to be highly resistant to protein fouling permanently. The use of different peptoids can facilitate optimization of the low fouling on the membrane surface, thereby allowing membranes to be run for significantly longer time periods than has been currently achieved.


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