Optimal Design of a Composite Scarf Repair Patch Under Tensile Loading

Author(s):  
T. D. Breitzman ◽  
E. V. Iarve ◽  
E. R. Ripberger

Mechanics of the composite scarf repair under tensile loading with and without overlay plies was examined for nontraditional patch ply orientations. Three-dimensional nonlinear analysis was performed for repair failure prediction and good baseline comparison for open-hole scarfed panels and panels repaired by using standard ply-by-ply replacement patch composition was achieved. Multidimensional optimization was performed to calculate the repair patch ply orientations which minimize the von Mises stresses in the adhesive. These optimal stacking sequences achieved significant reduction of the stress levels and resulted in predicted up to 75% and 85% strength restoration for flush and single ply thickness over-ply repair. These results are intended to illustrate additional design variables available for efficient composite repair design, namely the composition of the repair patch.

Author(s):  
T. D. Breitzman ◽  
E. V. Iarve ◽  
E. R. Ripberger

Mechanics of the composite scarf repair under tensile loading with and without overlay plies was examined for nontraditional patch ply orientations. Three-dimensional nonlinear analysis was performed for repair failure prediction and good baseline comparison for open-hole scarfed panels and panels repaired by using standard ply-by-ply replacement patch composition was achieved. Multidimensional optimization was performed to calculate the repair patch ply orientations which minimize the von Mises stresses in the adhesive. These optimal stacking sequences achieved significant reduction of the stress levels and resulted in predicted up to 75% and 85% strength restoration for flush and single ply thickness over-ply repair. These results are intended to illustrate additional design variables available for efficient composite repair design, namely the composition of the repair patch.


2013 ◽  
Vol 703 ◽  
pp. 200-203
Author(s):  
Shao Biao Cai ◽  
Yong Li Zhao

This study presents a first attempt to develop a numerical three-dimensional multilayered (more than 2 composite layered coatings) elasticperfectly plastic rough solids model to investigate the contact behavior under combined normal loading and tangential traction. Contact analyses are performed to study the effects composite thin film layers. Local contact pressure profiles, von Mises stresses, and shear stresses as a function of material properties and applied normal and tangential friction loads are calculated.


2015 ◽  
Vol 6;18 (6;11) ◽  
pp. E1101-E1110
Author(s):  
Ah-Reum Cho

Background: Vertebroplasty is an effective treatment for osteoporotic vertebral fractures, which are one of the most common fractures associated with osteoporosis. However, clinical observation has shown that the risk of adjacent vertebral body fractures may increase after vertebroplasty. The mechanism underlying adjacent vertebral body fracture after vertebroplasty is not clear; excessive stiffness resulting from polymethyl methacrylate has been suspected as an important mechanism. Objectives: The aim of our study was to compare the effects of bone cement stiffness on adjacent vertebrae after osteoporotic vertebroplasty under load-controlled versus displacementcontrolled conditions. Study Design: An experimental computer study using a finite element analysis. Setting: Medical research institute, university hospital, Korea. Methods: A three-dimensional digital anatomic model of L1/2 bone structure was reconstructed from human computed tomographic images. The reconstructed three-dimensional geometry was processed for finite element analysis such as meshing elements and applying material properties. Two boundary conditions, load-controlled and displacement-controlled methods, were applied to each of 5 deformation modes: compression, flexion, extension, lateral bending, and torsion. Results: The adjacent L1 vertebra, irrespective of augmentation, revealed nearly similar maximum von Mises stresses under the load-controlled condition. However, for the displacementcontrolled condition, the maximum von Mises stresses in the cortical bone and inferior endplate of the adjacent L1 vertebra increased significantly after cement augmentation. This increase was more significant than that with stiffer bone cement under all modes, except the torsion mode. Limitations: The finite element model was simplified, excluding muscular forces and incorporating a large volume of bone cement, to more clearly demonstrate effects of bone cement stiffness on adjacent vertebrae after vertebroplasty. Conclusion: Excessive stiffness of augmented bone cement increases the risk of adjacent vertebral fractures after vertebroplasty in an osteoporotic finite element model. This result was most prominently observed using the displacement-controlled method. Key words: Bone cements, displacement-controlled method, finite element analysis, loadcontrolled method, osteoporosis, osteoporotic fracture, polymethyl methacrylate, vertebroplasty


ForScience ◽  
2019 ◽  
Vol 7 (2) ◽  
Author(s):  
Emerson Cardoso de Castro ◽  
Flávio Teixeira de Souza ◽  
Arlene Maria Cunha Sarmanho

O presente trabalho constitui-se de uma análise numérica, por meio de elementos finitos, objetivando a reprodução via software de um ensaio experimental de ligação parafusada semirrígida em perfis formados a frio, dada no âmbito tridimensional. A análise consistiu-se a partir da reprodução da geometria do protótipo, das condições de contorno e aplicação de carregamento. Para melhor previsão do comportamento da ligação, foram inseridas ao modelo a não linearidade física e geométrica. Foram obtidas as curvas força-deslocamento e a evolução das tensões de Von Mises para os diferentes componentes do protótipo. Os resultados indicaram que o modelo numérico é cerca de duas vezes mais rígido que o experimental. Todavia, foi possível observar que o comportamento do modelo numérico possui tendência similar ao do modelo experimental e também foi possível avaliar a contribuição dos elementos da ligação para o desempenho da mesma.Palavras-chave: Análise numérica. Ligação parafusada semirrígida. Perfis formados a frio. Desempenho estrutural.Numerical analysis of semi-rigid bolt connection in cold formed profilesAbstractThe current paper is based on a numerical analysis by means of finite elements aiming at the software reproduction of an experimental test of semi-rigid bolt connection in cold formed profiles occurred in the three-dimensional scope. The analysis consisted of the reproduction of the prototype geometry, the boundary conditions, and the loading application. For a better forecast of the connection behavior, physical and geometric non-linearity were inserted to the model. The force-displacement curves and the evolution of the Von Mises stresses for the different prototype components were obtained. The results indicated that the numerical model is about twice as rigid as the experimental one. However, it was possible to observe that the behavior of the numerical model has a similar tendency  if compared to  the experimental model and it was still possible to evaluate the contribution of the connection elements to its performance.Keywords: Numerical analysis. Semi-rigid bolt connection. Cold-formed profiles. Structural performance.


2020 ◽  
Author(s):  
javad jafari fesharaki

The purpose of this paper is to investigate the stress concentration factor(SCF) for an internallypressurized cylinder with hole and based on detailed three-dimensional elastic FE analysis, a newcomprehensive set of formulas for SCFs are proposed. These stress concentration factors are presentedand discussed as a function of the ratio of cylinder diameter to the thickness of cylinder and hole diameter.The first ratio “D/100t” is equal to 1, 1.25, 1.5, 1.75, 2, 2.5, 2.75, 3, 3.25 and 3.5 and the second ratio“D/10d”, cylinder internal diameter to the hole diameter, varies from 0.6, 0.9, 1.2, 1.5, 1.8, 2, 2.3, 2.7,3.1and 3.5. Results are also presented for SCF of longitudinal, circumferential and Von Mises stresses.


2019 ◽  
Vol 47 (4) ◽  
pp. 1555-1564 ◽  
Author(s):  
Na Ni ◽  
Jing Ye ◽  
Liyuan Wang ◽  
Simin Shen ◽  
Lei Han ◽  
...  

Objective This study used finite element analysis (FEA) to assess the von Mises stresses of a mandibular first premolar after removing a separated instrument with an ultrasonic technique. Methods FEA models of the original and treated mandibular first premolar were reconstructed, and three models (the original canal, size 30/taper 0.04 canal, and separated instrument removal canal) were created. Two-direction (vertical and lateral) loading patterns were simulated with a 175-N force. The maximum von Mises stresses of the models within the roots from the apex to the cervical region were collected and summarized. Results Under vertical and lateral loads, all maximal values in the three models were localized in the straight-line access region. Compared with the original model (model 1), the treated models (models 2 and 3) had greater maximum stress values from the apex to the cervical region. Greater differences in the maximum von Mises stresses between models 2 and 3 were present in the straight-line access region. Conclusions Separated instrument removal caused changes in stress distribution and increases in stress concentration in the straight-line access region of roots.


Author(s):  
Edwin Peraza-Hernandez ◽  
Darren Hartl ◽  
Richard Malak

Origami engineering — the practice of creating useful three-dimensional structures through folding operations on two-dimensional building-blocks — is receiving increased attention from the science, mathematics, and engineering communities. The topic of this paper is a new concept for a self-folding material system. It consists of an active, self-morphing laminate that includes two meshes of thermally-actuated shape memory alloy (SMA) separated by a compliant passive layer. The goal of this paper is to analyze several of the key engineering tradeoffs associated with the proposed self-folding material system. In particular, we examine how key design variables affect folding behavior in an SMA mesh-based folding sheet. The design parameters we consider in this study are wire thickness, mesh wire spacing, thickness of the insulating elastomer layer, and heating power. The output parameters are maximum von Mises stress in the SMA, maximum temperature in the SMA, and minimum folding angle. The results show that maximum temperature in the SMA is mostly dependent on the total heating power per unit width of SMA. The results also indicate that through-heating — heat transfer from one SMA layer to the other through the insulating elastomer — can impede folding for some physical configurations. However, we also find that one can mitigate this effect using a staggered mesh configuration in which the SMA wires on different layers are not aligned. Based on our results, we conclude that the new staggered mesh design can be effective in preventing unintended transformation of the non-actuated layer.


1978 ◽  
Vol 100 (2) ◽  
pp. 79-87 ◽  
Author(s):  
W. W. Chow ◽  
E. I. Odell

This paper investigates the deformations and stresses in the buttocks of a person when he sits on a cushion. The study is motivated by the need for a better understanding of the design of wheelchair cushions and the prevention of decubitus ulcers. The finite element method is used on an axisymmetric model. Surface pressure distribution, surface friction, hydrostatic pressures and von Mises stresses are obtained. The finite element model reveals the three-dimensional state of stress at all internal locations for a typical human body. Thus the study complements the experimental measurements performed by many physicians and bioengineers.


2020 ◽  
Vol 10 (1) ◽  
pp. 318-335 ◽  
Author(s):  
Paweł Zych ◽  
Grzegorz Żywica

AbstractThe article discusses the stress optimisation process of the highly loaded disc of a high-speed radial-axial microturbine. At the design stage, the strength optimisation is vitally important for these types of devices because they must withstand very high temperatures (600∘C in this case) and be capable of operating at high rotational speeds (96,000 rpm in this case). Calculations were made using a three dimensional FE numerical model. The optimisation process is strictly connected with the choice of materials — which in this case are Inconel 738 (nickel-cobalt super alloy) and silicon nitride. Several stress reduction methods were developed, which took into account the mass of the disc, the rotational speed of the rotor and the complex shape of the rear part of the disc. Numerical computations helped to choose the best optimisation method, which decreased maximum reduced von Mises stresses by about 45% (from 1,288 MPa to 705 MPa). The methods proposed in this article are universal and can be implemented in the design process of various high-speed radial-axial microturbines. This article could be of interest to scientists and engineers who deal with highly loaded microturbines, which are increasingly used in many industrial sectors.


Author(s):  
Vadivel K. Sivashanmugam ◽  
Mohammad Arabnia ◽  
Wahid Ghaly

This paper presents a simple, effective and practical shape optimization approach for axial turbine stages so as to minimize the three-dimensional flow losses and simultaneously improve the turbine structural properties. The main objectives of the optimization are to maximize the stage efficiency and simultaneously minimize the von Mises stress while constraining the design mass flow rate and the blade first natural frequency. The stacking curve, which controls three-dimensional flow effects and the spanwise stress distribution is parametrically represented by a quadratic rational Bezier curve (QRBC). The parameters of this QRBC are related to the design variables namely the blade lean, sweep and bow. The optimization method combines a Multi-Objective Genetic Algorithm (MOGA), with a Response Surface Approximation (RSA) of the Artificial Neural Network (ANN) type. During the optimization process, each objective function and constraint is approximated by an individual ANN, which is trained and tested using an aerodynamic as well as a structure database composed of a few high fidelity flow simulations (CFD) and structure analysis (CSD) that are obtained using AN-SYS Workbench 2.0. This methodology was then applied to the aero-structural optimization of the E/TU-3 turbine stage at design conditions and proved quite successful, flexible and practical, and resulted in an 0.8% improvement in stage efficiency and about 50% reduction in the maximum von Mises stresses. This improvement was accomplished with as low as five design variables, which is remarkable considering the problem complexity.


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