Combinatorial Investigation of Mechanical Properties of Biomimicked Composites

2019 ◽  
Author(s):  
Seyed M. Allameh ◽  
Roger Miller ◽  
Abdullah Almuzaini
Keyword(s):  
3D Printing ◽  
Construction Industry ◽  
Construction Materials ◽  
3D Printer ◽  
In Situ Tests ◽  
Art Economics ◽  
Materials Research ◽  
3D Printed ◽  
Combinatorial Materials

Abstract This study presents the preliminary results of in-situ tests conducted on structural biomimicked composites built by 3D printing. Construction industry is looking seriously into 3D printed structures that can be incorporated into the conventional buildings. Further refinement of materials and processing will lead to the 3D printing of buildings in future. The advantages afforded by 3D printing are unrivaled, creating unprecedented opportunities to express art, economics, environmentally friendly designs, lightweight schemes, among many others. To determine the reliability and suitability of structural composites for use in construction, it is important to test these in shapes, and geometries that are appropriate to 3D printing. Combinatorial materials research allows the fabrication and in-situ testing of composites made by mix and match of various materials. This study focuses on the characterization of mechanical behavior of biomimicked composites fabricated by a 3D printer. To accomplish this, a meter-sized 3D printer was equipped with material dispensers as well as load sensors. Composites were made of various construction materials, adhesive, and reinforcement and subsequently tested by the same printer. The results are presented, and the implications of findings are discussed on their impact on the construction industry.

scholarly journals Foundation Piles—A New Feature for Concrete 3D Printers

Materials ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 2545
Author(s):  
Marcin Hoffmann ◽  
Krzysztof Żarkiewicz ◽  
Adam Zieliński ◽  
Szymon Skibicki ◽  
Łukasz Marchewka
Keyword(s):  
3D Printing ◽  
Rapid Development ◽  
Construction Materials ◽  
Shallow Foundation ◽  
Soil Reinforcement ◽  
3D Printer ◽  
Permanent Formwork ◽  
3D Printers ◽  
New Feature ◽  
The Cost

Foundation piles that are made by concrete 3D printers constitute a new alternative way of founding buildings constructed using incremental technology. We are currently observing very rapid development of incremental technology for the construction industry. The systems that are used for 3D printing with the application of construction materials make it possible to form permanent formwork for strip foundations, construct load-bearing walls and partition walls, and prefabricate elements, such as stairs, lintels, and ceilings. 3D printing systems do not offer soil reinforcement by making piles. The paper presents the possibility of making concrete foundation piles in laboratory conditions using a concrete 3D printer. The paper shows the tools and procedure for pile pumping. An experiment for measuring pile bearing capacity is described and an example of a pile deployment model under a foundation is described. The results of the tests and analytical calculations have shown that the displacement piles demonstrate less settlement when compared to the analysed shallow foundation. The authors indicate that it is possible to replace the shallow foundation with a series of piles combined with a printed wall without locally widening it. This type of foundation can be used for the foundation of low-rise buildings, such as detached houses. Estimated calculations have shown that the possibility of making foundation piles by a 3D printer will reduce the cost of making foundations by shortening the time of execution of works and reducing the consumption of construction materials.

scholarly journals Tunable In Situ 3D-Printed PVDF-TrFE Piezoelectric Arrays

Sensors ◽  
2021 ◽  
Vol 21 (15) ◽  
pp. 5032
Author(s):  
Alec Ikei ◽  
James Wissman ◽  
Kaushik Sampath ◽  
Gregory Yesner ◽  
Syed N. Qadri
Keyword(s):  
3D Printing ◽  
Polyvinylidene Fluoride ◽  
Vinylidene Fluoride ◽  
Mechanical Strain ◽  
Pressure Sensors ◽  
Strain Ratio ◽  
Ex Situ ◽  
Order Of Magnitude ◽  
3D Printed

In the functional 3D-printing field, poly(vinylidene fluoride-co-trifluoroethylene) (PVDF-TrFE) has been shown to be a more promising choice of material over polyvinylidene fluoride (PVDF), due to its ability to be poled to a high level of piezoelectric performance without a large mechanical strain ratio. In this work, a novel presentation of in situ 3D printing and poling of PVDF-TrFE is shown with a d33 performance of up to 18 pC N−1, more than an order of magnitude larger than previously reported in situ poled polymer piezoelectrics. This finding paves the way forward for pressure sensors with much higher sensitivity and accuracy. In addition, the ability of in situ pole sensors to demonstrate different performance levels is shown in a fully 3D-printed five-element sensor array, accelerating and increasing the design space for complex sensing arrays. The in situ poled sample performance was compared to the performance of samples prepared through an ex situ corona poling process.

A physical investigation of dimensional and mechanical characteristics of 3D printed nut and bolt for industrial applications

2022 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ramesh Chand ◽  
Vishal S. Sharma ◽  
Rajeev Trehan ◽  
Munish Kumar Gupta
Keyword(s):  
Mechanical Properties ◽  
Shear Strength ◽  
3D Printing ◽  
Surface Properties ◽  
3D Printer ◽  
Content Type ◽  
Safety Issues ◽  
Machine Failure ◽  
Sharp Edges ◽  
3D Printed

Purpose A nut bolt joint is a primary device that connects mechanical components. The vibrations cause bolted joints to self-loosen. Created by motors and engines, leading to machine failure, and there may be severe safety issues. All the safety issues and self-loosen are directly and indirectly the functions of the accuracy and precision of the fabricated nut and bolt. Recent advancements in three-dimensional (3D) printing technologies now allow for the production of intricate components. These may be used technologies such as 3D printed bolts to create fasteners. This paper aims to investigate dimensional precision, surface properties, mechanical properties and scanning electron microscope (SEM) of the component fabricated using a multi-jet 3D printer. Design/methodology/approach Multi-jet-based 3D printed nut-bolt is evaluated in this paper. More specifically, liquid polymer-based nut-bolt is fabricated in sections 1, 2 and 3 of the base plate. Five nuts and bolts are fabricated in these three sections. Findings Dimensional inquiry (bolt dimension, general dimensions’ density and surface roughness) and mechanical testing (shear strength of nut and bolt) were carried out throughout the study. According to the ISO 2768 requirements for the General Tolerances Grade, the nut and bolt’s dimensional examination (variation in bolt dimension, general dimensions) is within the tolerance grades. As a result, the multi-jet 3D printing (MJP)-based 3D printer described above may be used for commercial production. In terms of mechanical qualities, when the component placement moves from Sections 1 to 3, the density of the manufactured part decreases by 0.292% (percent) and the shear strength of the nut and bolt decreases by 30%. According to the SEM examination, the density of the River markings, sharp edges, holes and sharp edges increased from Sections 1 to 3, which supports the findings mentioned above. Originality/value Hence, this work enlightens the aspects causing time lag during the 3D printing in MJP. It causes variation in the dimensional deviation, surface properties and mechanical properties of the fabricated part, which needs to be explored.

Controlled Release of Bi-Layered Malvidin Tablets Using 3D Printing Techniques

2021 ◽  
pp. 70-78
Author(s):  
Tejinder Kaur ◽  
Suruchi Singh
Keyword(s):  
Controlled Release ◽  
3D Printing ◽  
Fruits And Vegetables ◽  
Physical And Mechanical Properties ◽  
3D Printer ◽  
Anti Cancer ◽  
Printing Cost ◽  
3D Printed ◽  
Cost Efficient ◽  
3D Printing Technique

Malvidin belongs to the class of anthocyanidin, a pigment compound present in fruits and vegetables like the colored berries, flowers, and vegetables which have pigments on it and it is available commercially as malvidin chloride. Malvidin is known to possess many medicinal characteristics like anti-microbial, anti-diabetic, anti-inflammatory, anti-obesity, and anti-cancer. In this research paper, a 3D printing technique is used which evolves a 3D printer based on desktop that extrudes tablets comprising the active drug which here is malvidin our main ingredient and the other excipients which are used as binders and disintegrants. Methods which are adapted here for the formulation of 3D printed tablet make the tablets appropriate for immediate and sustained release with its definite physical and mechanical properties like hardness, friability, and weight. Tablets that are extruded by the 3D printer are controlled release bi-layer tablets. Due to involvement of 3D printer, printing cost for the bi-layered tablets found very low that makes our method as cost efficient.

History of Additive Manufacturing

2017 ◽  
pp. 1-24 ◽  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Large Scale ◽  
Selective Laser Sintering ◽  
3D Printer ◽  
3D Objects ◽  
History Of ◽  
Pros And Cons ◽  
3D Printed ◽  
The Common

History of additive manufacturing started in the 1980s in Japan. Stereolithography was invented first in 1983. After that tens of other techniques were invented under the common name 3D printing. When stereolithography was invented rapid prototyping did not exists. Tree years later new technique was invented: selective laser sintering (SLS). First commercial SLS was in 1990. At the end of 20t century, first bio-printer was developed. Using bio materials, first kidney was 3D printed. Ten years later, first 3D Printer in the kit was launched to the market. Today we have large scale printers that printed large 3D objects such are cars. 3D printing will be used for printing everything everywhere. List of pros and cons questions rising every day.

Work Head for 3D Printing of Insulated Walls from One-Stage Polystyrene Concrete

2020 ◽  
Vol 992 ◽  
pp. 194-199
Author(s):  
V.V. Molodin ◽  
E.V. Vasenkov ◽  
P.L. Timin
Keyword(s):  
Thermal Treatment ◽  
3D Printing ◽  
Uniform Distribution ◽  
Construction Industry ◽  
Thermal Characteristics ◽  
Electric Heating ◽  
Initial Mixture ◽  
3D Printer ◽  
Layer By Layer ◽  
One Stage

The 3D printer technology of insulating walls, using the technology of one-stage polystyrene concrete laid with electric heating of the initial mixture is described. This technology test’s results, confirming the possibility of layer-by-layer molding of the insulated wall with the bead polystyrene’s filler mixture was subjected to electro thermal treatment directly in the working head of the 3D printer were carried out. Polystyrene swells, changing the thermal characteristics of the material and, at the same time, compacting the mixture, and the 3D printer forms a quick-hardening working layer of a wall, being built from the hot mixture that is losing its mobility. The technological features of molding a wall of one-stage polystyrene concrete by a 3D printer, the uniform distribution of polystyrene granules in it and its strength were investigated. The possibility of the proposed technology using in the construction industry was proved.

scholarly journals Performance Indicators of Printed Construction Materials: a Durability-Based Approach

Buildings ◽  
2019 ◽  
Vol 9 (4) ◽  
pp. 97 ◽  
Author(s):  
Zoubeir Lafhaj ◽  
Zakaria Dakhli
Keyword(s):  
Performance Indicators ◽  
Construction Materials ◽  
Research Fields ◽  
Execution Phase ◽  
Critical Issues ◽  
Materials Research ◽  
Potential Applications ◽  
3D Printed ◽  
Materials Used ◽  
Printed Materials

Studying the durability of materials and structures, including 3D-printed structures, is now a key step in better meeting the challenges of sustainable development and integrating technical and economic aspects from the design phase into the execution phase. While digital and robotics technologies have been well developed for construction 3D printing, the material aspect still faces critical issues to meet the evolving requirements for buildings. This research aims to develop performance indicators for 3D-printed materials used in construction regardless of the nature of the material. A general guideline is to be established as a result of this research. Thus, the literature review analyzes traditional durability approaches to construction materials and challenges are identified for potential applications in construction. The results suggest that performance indicators for 3D-printed materials should be checked as printable through an experimental case study. This research could be of interest to researchers, professionals, and start-ups in the construction and materials research fields.

scholarly journals The Application of 3D-Printing Techniques in the Manufacturing of Cement-Based Construction Products and Experiences Based on the Assessment of Such Products

Buildings ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 144
Author(s):  
Guillermo Sotorrío Ortega ◽  
Javier Alonso Madrid ◽  
Nils O. E. Olsson ◽  
José Antonio Tenorio Ríos
Keyword(s):  
3D Printing ◽  
Construction Industry ◽  
Material Consumption ◽  
Construction Products ◽  
International Projects ◽  
Substantial Progress ◽  
3D Printed ◽  
Materials Used ◽  
Printing Techniques

The construction industry has embraced digitisation and industrialisation in response to the need to increase its productivity, optimise material consumption and improve workmanship. Additive manufacturing (AM), more widely known as 3D printing, has driven substantial progress in these respects in other industries, and a number of national and international projects have helped to introduce the technique to the construction industry. As with other innovative processes not covered by uniform standards, appropriate assessments and testing methodologies to control the quality of the 3D-printed end products, while not obligatory, are advisable. This article shows that regulation is not an obstacle to the use of an innovative product, such as 3D printing, by proposing quality-control tests and an assessment methodology, in the understanding that standardisation ensures the viability of a technology. The information, including the methods and results, is based on the authors’ experiences in the development of three research projects pertaining to 3D printing. This paper also discusses whether the performance of the materials used in 3D printing could be superior to traditional ones.

scholarly journals Three-dimensional Printing Versus Conventional Machining in the Creation of a Meatal Urethral Dilator: a Cost and Mechanical Strength Analysis

2020 ◽  
Author(s):  
Michael Yue-Cheng Chen ◽  
Jacob Skewes ◽  
Ryan Daley ◽  
Maria Ann Woodruff ◽  
Nicholas John Rukin
Keyword(s):  
3D Printing ◽  
Three Dimensional ◽  
Patient Specific ◽  
Strength Analysis ◽  
Fused Deposition Modelling ◽  
3D Printer ◽  
Current Time ◽  
Fused Deposition ◽  
3D Printed ◽  
Conventional Machining

Abstract BackgroundThree-dimensional (3D) printing is a promising technology but the limitations are often poorly understood. We compare different 3D printingmethods with conventional machining techniques in manufacturing meatal urethral dilators which were recently removed from the Australian market. MethodsA prototype dilator was 3D printed vertically orientated on a low cost fused deposition modelling (FDM) 3D printer in polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS). It was also 3D printed horizontally orientated in ABS on a high-end FDM 3D printer with soluble support material, as well as on a SLS 3D printer in medical nylon. The dilator was also machined in stainless steel using a lathe. All dilators were tested mechanically in a custom rig by hanging calibrated weights from the handle until the dilator snapped. ResultsThe horizontally printed ABS dilator experienced failure at a greater load than the vertically printed PLA and ABS dilators respectively (503g vs 283g vs 163g, p < 0.001). The SLS nylon dilator and machined steel dilator did not fail. The steel dilator is most expensive with a quantity of five at 98 USD each, but this decreases to 30 USD each for a quantity of 1000. In contrast, the cost for the SLS dilator is 33 USD each for five and 27 USD each for 1000. ConclusionsAt the current time 3D printing is not a replacement for conventional manufacturing. 3D printing is best used for patient-specific parts, prototyping or manufacturing complex parts that have additional functionality that cannot otherwise beachieved.

scholarly journals Property Analysis of Photo-Polymerization-Type 3D-Printed Structures Based on Multi-Composite Materials

2021 ◽  
Vol 11 (18) ◽  
pp. 8545
Author(s):  
So-Ree Hwang ◽  
Min-Soo Park
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Composite Materials ◽  
3D Printing ◽  
Bending Test ◽  
3D Printer ◽  
Complex Structures ◽  
Photo Polymerization ◽  
Anisotropic Structures ◽  
3D Printed

Additive manufacturing, commonly called 3D printing, has been studied extensively because it can be used to fabricate complex structures; however, polymer-based 3D printing has limitations in terms of implementing certain functionalities, so it is limited in the production of conceptual prototypes. As such, polymer-based composites and multi-material 3D printing are being studied as alternatives. In this study, a DLP 3D printer capable of printing multiple composite materials was fabricated using a movable separator and structures with various properties were fabricated by selectively printing two composite materials. After the specimen was fabricated based on the ASTM, the basic mechanical properties of the structure were compared through a 3-point bending test and a ball rebound test. Through this, it was shown that structures with various mechanical properties can be fabricated using the proposed movable-separator-based DLP process. In addition, it was shown that this process can be used to fabricate anisotropic structures, whose properties vary depending on the direction of the force applied to the structure. By fabricating multi-joint grippers with varying levels of flexibility, it was shown that the proposed process can be applied in the fabrication of soft robots as well.

Sign in / Sign up

Export Citation Format

Share Document