Manufacturing of Porous Polydimethylsiloxane (PDMS) Plates Using Solvent Evaporation Induced Phase Separation Technique

Author(s):  
Mohammad Abshirini ◽  
M. Cengiz Altan ◽  
Yingtao Liu ◽  
Mrinal C. Saha ◽  
Laura Cummings ◽  
...  

Abstract This paper presents the fabrication and characterization of porous polydimethylsiloxane (PDMS) plates. The framework for obtaining porous PDMS is based on the solvent evaporation induced phase separation technique. A mixture of PDMS, water, and tetrahydrofuran (THF) with different concentrations is prepared. The three phases are stirred to reach a highly stable and viscous solution. The THF and water phases are evaporated during a curing cycle by applying a stepping heat treatment. The porous PDMS sheets with a wide range of pore sizes are fabricated by controlling the ratio of water to THF in the mixture. The confocal microscopy images are used to characterize the average pore size and the pore size distribution in the structures. Dogbone samples following the ASTM standard D412 are cut from the porous plates by utilizing a designed cutting die and mechanical press. The specimens are tested under tensile loading to evaluate the effect of the pore size on the mechanical properties of the porous structure. The results demonstrate the ability of the proposed solvent evaporation method to control the stiffness of the porous structure by changing the non-solvent to the solvent ratio in the mixture.

2007 ◽  
Vol 534-536 ◽  
pp. 977-980
Author(s):  
Yasuo Yamada ◽  
Yun Cang Li ◽  
Takumi Banno ◽  
Zhen Kai Xie ◽  
Cui E Wen

Micro-porous nickel (Ni) with an open cell structure was fabricated by a special powder metallurgical process, which includes the adding of a space-holding material. The average pore size of the micro-porous Ni samples approximated 30 μm and 150 μm, and the porosity ranged from 60 % to 80 %. The porous characteristics of the Ni samples were observed using scanning electron microscopy (SEM) and the mechanical properties were evaluated using compressive tests. For comparison, porous Ni samples with a macro-porous structure prepared by both powder metallurgy (pore size 800 μm) and the traditional chemical vapour deposition (CVD) method (pore size 1300 μm) were also presented. Results indicated that the porous Ni samples with a micro-porous structure exhibited different deformation behaviour and dramatically increased mechanical properties, compared to those of the macro-porous Ni samples.


2002 ◽  
Vol 17 (5) ◽  
pp. 1162-1171 ◽  
Author(s):  
Oomman K. arghese ◽  
Dawei Gong ◽  
Maggie Paulose ◽  
Keat G. Ong ◽  
Craig A. Grimes ◽  
...  

The effect of pore size and uniformity on the humidity response of nanoporous alumina, formed on aluminum thick films through an anodization process, is reported. Pore sizes examined range from approximately 13 to 45 nm, with a pore size standard deviations ranging from 2.6 to 7.8 nm. The response of the material to humidity is a strong function of pore size and operating frequency. At 5 kHz an alumina sensor with an average pore size of 13.6 nm (standard deviation 2.6 nm) exhibits a well-behaved change in impedance magnitude of 103 over 20% to 90% relative humidity. Increasing pore size decreases the humidity range over which the sensors have high sensitivity and shifts the operating range to higher humidity values. Cole–Cole plots of 5 to 13 MHz measured impedance spectra, modeled using equivalent circuits, are used to resolve the effects of water adsorption and ion migration within the adsorbed water layer. The presence of impurity ions within the highly ordered nano-dimensional pores, accumulated during the anodization process, appear highly beneficial for obtaining a substantial variation in measured impedance over a wide range of humidity values.


2003 ◽  
Vol 766 ◽  
Author(s):  
Brian Landes ◽  
Brandon Kern ◽  
Ted Stokich ◽  
Jason Niu ◽  
Dorie Yontz ◽  
...  

AbstractThe continual drive for faster interconnects requires the development of new interlayer dielectricmaterials with k values less than 2.1. Porous SiLKTM semiconductor dielectric resin wasdeveloped to achieve these low dielectric constants by introducing nanometer-sized pores intothe dense SiLK resin matrix. A quantitative description of the nano-porous morphology in low-kinterlayer dielectrics can be difficult to achieve for many reasons, including: complexities in theporous structure (size range, geometry, pore/pore interaction), inadequate mathematicaldescriptors, limitations of existing metrology technology, and availability of “tailor-made” experimental samples with a wide range of pore morphologies. On-wafer quantification of poremorphology is even more difficult as data must be obtained from extremely limited samplevolumes (thin films of ∼100-500 nm) residing on thick silicon (Si) wafer substrates.This paper will focus on the design, development and successful application of on-wafer smallangle x-ray scattering (SAXS) technology to characterize the morphology of porous SiLK resin.It will be demonstrated, by example, that this technology is able to deliver rapid quantificationover the entire pore size range for these systems. Recently developed data acquisition, reductionand analysis tools will be described. Direct evaluation of the strengths and challenges of severalmodels used to generate average pore size and pore size distribution will be reviewed. Finally,additional capabilities offered by this technology (wafer mapping and detection of “killer” pores)will also be discussed.


1989 ◽  
Vol 4 (3) ◽  
pp. 693-697 ◽  
Author(s):  
J-B. Chan ◽  
D-W. Hua ◽  
R. Winter ◽  
J. Jonas

The fluoride anion has been shown to be one of the most effective catalysts in accelerating the polycondensation of alkoxide-derived silica gels. A detailed pore analysis study has been employed to investigate the effect of NaF on the pore structure of the resulting xerogels and its evolution during thermal heat treatment up to 800 °C. Addition of NaF to tetramethylorthosilicate-sols leads to an increase in average pore size, and the pore size distribution becomes narrower. By changing the fluoride concentration and the heating temperature, the surface properties of the xerogels can be tuned over a wide range. The possible application of the F− anion catalyzed sol gel process to prepare porous host materials for the studies of fluids in restricted geometries is also discussed.


2017 ◽  
Vol 54 (3) ◽  
pp. 181-201
Author(s):  
Rebecca Johnson ◽  
Mark Longman ◽  
Brian Ruskin

The Three Forks Formation, which is about 230 ft thick along the southern Nesson Anticline (McKenzie County, ND), has four “benches” with distinct petrographic and petrophysical characteristics that impact reservoir quality. These relatively clean benches are separated by slightly more illitic (higher gamma-ray) intervals that range in thickness from 10 to 20 ft. Here we compare pore sizes observed in scanning electron microscope (SEM) images of the benches to the total porosity calculated from binned precession decay times from a suite of 13 nuclear magnetic resonance (NMR) logs in the study area as well as the logarithmic mean of the relaxation decay time (T2 Log Mean) from these NMR logs. The results show that the NMR log is a valid tool for quantifying pore sizes and pore size distributions in the Three Forks Formation and that the T2 Log Mean can be correlated to a range of pore sizes within each bench of the Three Forks Formation. The first (shallowest) bench of the Three Forks is about 35 ft thick and consists of tan to green silty and shaly laminated dolomite mudstones. It has good reservoir characteristics in part because it was affected by organic acids and received the highest oil charge from the overlying lower Bakken black shale source rocks. The 13 NMR logs from the study area show that it has an average of 7.5% total porosity (compared to 8% measured core porosity), and ranges from 5% to 10%. SEM study shows that both intercrystalline pores and secondary moldic pores formed by selective partial dissolution of some grains are present. The intercrystalline pores are typically triangular and occur between euhedral dolomite rhombs that range in size from 10 to 20 microns. The dolomite crystals have distinct iron-rich (ferroan) rims. Many of the intercrystalline pores are partly filled with fibrous authigenic illite, but overall pore size typically ranges from 1 to 5 microns. As expected, the first bench has the highest oil saturations in the Three Forks Formation, averaging 50% with a range from 30% to 70%. The second bench is also about 35 ft thick and consists of silty and shaly dolomite mudstones and rip-up clast breccias with euhedral dolomite crystals that range in size from 10 to 25 microns. Its color is quite variable, ranging from green to tan to red. The reservoir quality of the second bench data set appears to change based on proximity to the Nesson anticline. In the wells off the southeast flank of the Nesson anticline, the water saturation averages 75%, ranging from 64% to 91%. On the crest of the Nesson anticline, the water saturation averages 55%, ranging from 40% to 70%. NMR porosity is consistent across the entire area of interest - averaging 7.3% and ranging from 5% to 9%. Porosity observed from samples collected on the southeast flank of the Nesson Anticline is mainly as intercrystalline pores that have been extensively filled with chlorite clay platelets. In the water saturated southeastern Nesson Anticline, this bench contains few or no secondary pores and the iron-rich rims on the dolomite crystals are less developed than those in the first bench. The chlorite platelets in the intercrystalline pores reduce average pore size to 500 to 800 nanometers. The third bench is about 55 ft thick and is the most calcareous of the Three Forks benches with 20 to 40% calcite and a proportionate reduction in dolomite content near its top. It is also quite silty and shaly with a distinct reddish color. Its dolomite crystals are 20 to 50 microns in size and partly abraded and dissolved. Ferroan dolomite rims are absent. This interval averages 7.1% porosity and ranges from 5% to 9%, but the pores average just 200 nanometers in size and occur mainly as microinterparticle pores between illite flakes in intracrystalline pores in the dolomite crystals. This interval has little or no oil saturation on the southern Nesson Anticline. Unlike other porosity tools, the NMR tool is a lithology independent measurement. The alignment of hydrogen nuclei to the applied magnetic field and the subsequent return to incoherence are described by two decay time constants, longitudinal relaxation time (T1) and transverse relaxation time (T2). T2 is essentially the rate at which hydrogen nuclei lose alignment to the external magnetic field. The logarithmic mean of T2 (T2 Log Mean) has been correlated to pore-size distribution. In this study, we show that the assumption that T2 Log Mean can be used as a proxy for pore-size distribution changes is valid in the Three Forks Formation. While the NMR total porosity from T2 remains relatively consistent in the three benches of the Three Forks, there are significant changes in the T2 Log Mean from bench to bench. There is a positive correlation between changes in T2 Log Mean and average pore size measured on SEM samples. Study of a “type” well, QEP’s Ernie 7-2-11 BHD (Sec. 11, T149N, R95W, McKenzie County), shows that the 1- to 5-micron pores in the first bench have a T2 Log Mean relaxation time of 10.2 msec, whereas the 500- to 800-nanometer pores in the chlorite-filled intercrystalline pores in the second bench have a T2 Log Mean of 4.96 msec. This compares with a T2 Log Mean of 2.86 msec in 3rd bench where pores average just 200 nanometers in size. These data suggest that the NMR log is a useful tool for quantifying average pore size in the various benches of the Three Forks Formation.


2021 ◽  
Vol 13 (14) ◽  
pp. 7593
Author(s):  
Farooq Khan Niazi ◽  
Malik Adeel Umer ◽  
Ashfaq Ahmed ◽  
Muhammad Arslan Hafeez ◽  
Zafar Khan ◽  
...  

Ultrafiltration membranes offer a progressive and efficient means to filter out various process fluids. The prime factor influencing ultrafiltration to a great extent is the porosity of the membranes employed. Regarding membrane development, alumina membranes are extensively studied due to their uniform porosity and mechanical strength. The present research work is specifically aimed towards the investigation of nanoporous alumina membranes, as a function of sintering parameters, on ultrafiltration performance. Alumina membranes are fabricated by sintering at various temperatures ranging from 1200–1300 °C for different holding times between 5–15 h. The morphological analysis, conducted using Scanning electron microscopy (SEM), revealed a homogeneous distribution of pores throughout the surface and cross-section of the membranes developed. It was observed that an increase in the sintering temperature and time resulted in a gradual decrease in the average pore size. A sample with an optimal pore size of 73.65 nm achieved after sintering at 1250 °C for 15 h, was used for the evaluation of ultrafiltration performance. However, the best mechanical strength and highest stress-bearing ability were exhibited by the sample sintered at 1300 °C for 5 h, whereas the sample sintered at 1250 °C for 5 h displayed the highest strain in terms of compression. The selected alumina membrane sample demonstrated excellent performance in the ultrafiltration of sugarcane juice, compared to the other process liquids.


2012 ◽  
Vol 174-177 ◽  
pp. 1010-1014 ◽  
Author(s):  
Hong Bin Liu ◽  
Yang Ju ◽  
Kai Pei Tian ◽  
Jin Hui Liu ◽  
Li Wang ◽  
...  

The pore structure characteristics of reactive powder concrete (RPC) were investigated by means of the mercury injection method at seven temperature levels, namely, 20°C, 100°C, 150°C, 200°C, 250°C, 300°C, 350°C, respectively. The characteristic parameters such as porosity, pore volume, average pore size and threshold aperture varied with temperatures were analyzed. The results indicate that the porosity, pore volume, threshold aperture and other characteristic parameters of RPC increased with the temperature increasing.


Author(s):  
Rachel C. Devereux ◽  
Craig J. Sturrock ◽  
Sacha J. Mooney

ABSTRACTBiochar has been reported to improve soil quality and crop yield; however, less is known about its effects on the physical and, in particular, structural properties of soil. This study examines the potential ability of biochar to improve water retention and crop growth through a pot trial using biochar concentrations of 0%, 1·5%, 2·5% and 5% w/w. X-ray computed tomography was used to measure soil structure via pore size characteristics; this showed that pore size is significantly affected by biochar concentration. Increasing biochar is associated with decreasing average pore size, which we hypothesise would impact heavily on hydraulic performance. At the end of the experiment, average pore size had decreased from 0·07 mm2 in the 0% biochar soil to 0·046 mm2 in the 5% biochar soil. Increased biochar concentration also significantly decreases saturated hydraulic conductivity and soil bulk density. It was also observed that increased biochar significantly decreases soil water repellency. Increased water retention was also observed at low matric potentials, where it was shown that increased biochar is able to retain more water as the soil dried out. The application of biochar had little effect on short-term (<10 weeks) wheat growth, but did improve water retention through a change in soil porosity, pore size, bulk density and wetting ability.


2018 ◽  
Vol 80 (2) ◽  
Author(s):  
Klinsmann Cheong Lee Khang ◽  
Mohd Hayrie Mohd Hatta ◽  
Siew Ling Lee ◽  
Leny Yuliati

A series of mesoporous ZnO/TiO2 composites were successfully synthesized using cetyltrimethylammonium bromide surfactant. The composites of different Zn:Ti molar ratios (0.5:1, 0.75:1, and 1:1) were prepared by impregnating ZnO onto mesoporous TiO2. XRD results verified co-existence of both anatase TiO2 and hexagonal wurtzite ZnO in the ZnO/TiO2 composites. Based on the Tauc plots, all the composites showed almost the same band gap energy of approximately 3.21 eV. The fourier transform infrared spectroscopy results successful covering of ZnO on the surface of the TiO2 as the hydrophilicity property of TiO2 decreased remarkably with the loading of ZnO in the composites. N2 adsorption-desorption isotherms of the samples exhibited type-IV isotherm with a hysteresis loop. The Barrett-Joyner-Halenda pore size distribution revealed that the average pore size of the composites was around 3.6 nm, indicating the formation of mesopores dominantly in the samples. The photocatalytic removal of phenol over the samples under UV light irradiation after 3 h decreased in the order: ZnO/TiO2 composites > anatase TiO2 (with surfactant) > anatase TiO2 (without surfactant) > ZnO. The composite with Zn:Ti molar ratio of 0.75:1 has achieved the highest photocatalytic activity of 36.5% in the removal of phenol under UV light irradiation for 3 h.


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