Proposed Alternative Rules for Establishing Pressure-Temperature Rating of Aluminum Alloy Flanges

2021 ◽  
Author(s):  
Ayman Cheta
Keyword(s):  
Aluminum Alloy ◽  
Carbon Steel ◽  
Aluminum Alloys ◽  
Modulus Of Elasticity ◽  
Maximum Pressure ◽  
Ferrous Alloy ◽  
Significant Difference ◽  
Leak Tightness

Abstract Pressure-temperature ratings for aluminum alloy flanges made from ASTM B247 3003-H112 and 6061-T6 materials are covered in ASME B31.3 Appendix L since 1995. They were previously included in ANSI B16.5 between 1960 and 1968, and in ANSI B16.31 Non-ferrous Alloy Flanges from 1968 and until it was withdrawn in 1981. In 2018, Xu and Rana [PVP 2018-84076] used a modified version of the rules for establishing the pressure-temperature rating from ASME B16.5 Steel Flanges to re-assess the pressure-temperature rating of aluminum alloy currently listed in ASME B31.3 Appendix L. Based on their work, they recommended raising the pressure-temperature ratings for Classes 150, 300 and 600, as well as expanding rating to cover Classes 900 and 1500. In this paper, the author will revisit this topic, explain the background of why ANSI B16.31 was withdrawn and the drawbacks of higher pressure-temperature rating of aluminum alloy flanges. The author will also explain the concept of “ceiling pressure” used in B16 standards to cap the maximum pressure rating for flanges and valves, and significant difference in the modulus of elasticity between Carbon Steel and Aluminum alloys, and its impact on flange rigidity and leak tightness, and will propose alternative rules for establishing the pressure-temperature ratings for aluminum alloy flanges.

Mechanical and Fatigue Performance Tests of Cast Aluminum Alloy ZL111 Adopted in Structure

2010 ◽  
Vol 168-170 ◽  
pp. 1961-1969 ◽  
Author(s):  
Yuan Qing Wang ◽  
Huan Xin Yuan ◽  
Yong Jiu Shi
Keyword(s):  
Heat Treatment ◽  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Carbon Steel ◽  
Aluminum Alloys ◽  
Low Temperatures ◽  
Room Temperature ◽  
Raw Materials ◽  
High Strength ◽  
Fatigue Performance

Characteristics of aluminum alloys such as light weight, high strength-to-weight ratio and favorable corrosion resistance have brought about a bright application prospect in building structures. Wrought alloys are applicable to common beams and columns, while casting alloys can be fabricated as connectors in point-supported glass curtain wall and joints in spatial latticed structures on account of easy implement of moulding. Because of high strength, outstanding castability and remarkable mechanical properties after heat treatment, ZL111 in aluminum-silicon alloys is regarded as a desirable option. However, aluminum alloys are non-linear materials and their properties vary with casting and heat treatment modes. It is the well-marked distinction between aluminum alloy and ordinary carbon steel that special study on mechanical and fatigue performance is required. ZL111 raw materials were selected, with alloying agent and fabrication processes meeting the requirement of GB/T 1173-1995 standard. After T6 heat treatment process, test coupons were obtained by machining from raw materials. By utilization of electronic universal testing machine and cryogenic box, tensile tests at room temperature and low temperatures were performed. High-circle fatigue tests were carried out to obtain the fatigue performance of the material. Scanning electron microscope (SEM) was introduced to observe morphology of tensile and fatigue fractures. The tests revealed the relationship between mechanical property index and temperature, which indicated that the ZL111-T6 would increase in strength and plasticity. The microstructure of fractures validated and explained the macroscopic results. Furthermore, material strength at room temperature or low temperatures, stiffness and fatigue performance could satisfy bearing and normal serviceability requirement. Because of non existence of ductile-brittle transition temperature, superior corrosion resistance and outstanding castability, ZL111-T6 material is prone to fabricate complicated elements and joints withstanding cryogenic environment instead of carbon steel.

Instrumentation for Measurement of Lingual Strength

1968 ◽  
Vol 11 (1) ◽  
pp. 189-193 ◽  
Author(s):  
Lois Joan Sanders
Keyword(s):  
Single Channel ◽  
Displacement Transducer ◽  
Tongue Pressure ◽  
Maximum Pressure ◽  
Research Use ◽  
Direct Writing ◽  
Significant Difference ◽  
Pressure Unit ◽  
Force Displacement ◽  
Consistent Response

A tongue pressure unit for measurement of lingual strength and patterns of tongue pressure is described. It consists of a force displacement transducer, a single channel, direct writing recording system, and a specially designed tongue pressure disk, head stabilizer, and pressure unit holder. Calibration with known weights indicated an essentially linear and consistent response. An evaluation of subject reliability in which 17 young adults were tested on two occasions revealed no significant difference in maximum pressure exerted during the two test trials. Suggestions for clinical and research use of the instrumentation are noted.

WEIRKOTE PLUS

Alloy Digest ◽  
1987 ◽  
Vol 36 (6) ◽  
Keyword(s):  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Carbon Steel ◽  
Physical Properties ◽  
Deep Drawing ◽  
Sheet Steel ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Steel Corp ◽  
Coated Sheet

Abstract WEIRKOTE PLUS is a Galfan-coated sheet steel. The sheet is conventional low-carbon steel normally used for galvanized sheets and strip. This digest will concentrate on the characteristics and properties of the Galfan coating which is nominally a 95% zinc-5% aluminum alloy. The coating on Weirkote Plus is ideal for a variety of tough applications. It is excellent for products that require deep drawing and it combines extra corrosion resistance with superior formability. This datasheet provides information on composition and physical properties. It also includes information on corrosion resistance as well as forming, joining, and surface treatment. Filing Code: Zn-41. Producer or source: Weirton Steel Corp.

scholarly journals Surface Modification of Aluminum 6061-O Alloy by Plasma Electrolytic Oxidation to Improve Corrosion Resistance Properties

Coatings ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 4
Author(s):  
Dmitry V. Dzhurinskiy ◽  
Stanislav S. Dautov ◽  
Petr G. Shornikov ◽  
Iskander Sh. Akhatov
Keyword(s):  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Aluminum Alloys ◽  
Plasma Electrolytic Oxidation ◽  
Electrochemical Impedance ◽  
High Strength ◽  
Electrolytic Oxidation ◽  
Coating Layers ◽  
Plasma Electrolytic ◽  
High Strength Aluminum Alloys

In the present investigation, the plasma electrolytic oxidation (PEO) process was employed to form aluminum oxide coating layers to enhance corrosion resistance properties of high-strength aluminum alloys. The formed protective coating layers were examined by means of scanning electron microscopy (SEM) and characterized by several electrochemical techniques, including open circuit potential (OCP), linear potentiodynamic polarization (LP) and electrochemical impedance spectroscopy (EIS). The results were reported in comparison with the bare 6061-O aluminum alloy to determine the corrosion performance of the coated 6061-O alloy. The PEO-treated aluminum alloy showed substantially higher corrosion resistance in comparison with the untreated substrate material. A relationship was found between the coating formation stage, process parameters and the thickness of the oxide-formed layers, which has a measurable influence on enhancing corrosion resistance properties. This study demonstrates promising results of utilizing PEO process to enhance corrosion resistance properties of high-strength aluminum alloys and could be recommended as a method used in industrial applications.

Hole Expansion by Using Al-Alloy Specimen and 0.45% Carbon Steel Specimen

2010 ◽  
Vol 452-453 ◽  
pp. 601-604
Author(s):  
Muhammed Sohel Rana ◽  
Md. Shafiul Ferdous ◽  
Chobin Makabe ◽  
Masaki Fujikawa
Keyword(s):  
Aluminum Alloy ◽  
Fatigue Life ◽  
Carbon Steel ◽  
Cold Work ◽  
Fatigue Crack Initiation ◽  
Steel Specimen ◽  
Expansion Method ◽  
Al Alloy ◽  
2024 Aluminum Alloy ◽  
Cold Worked

The enhancement method of fatigue life and the crack initiate and growth behavior of a holed specimen was investigated by using the 2024 Aluminum alloy and 0.45% Carbon steel. The purpose of present study is to propose a simple technical method for enhancement of fatigue life in a notched specimen. Also, the effect of local plastic deformation by cold work on fatigue crack initiation behavior was examined. This paper presents a basic experimental kinematic cold expansion method by inserting and removing a pin through the specimen hole. The shape of cross-section of pin was a circle or an ellipse. It was shown that the fatigue life of the specimen with the cold-worked hole was longer than that of the specimen with non-cold-worked hole for the case of same stress level in aluminum alloy and carbon steel. Also, the fatigue strength was higher in the case of the cold expanded hole. In this study, a methodology of lengthening of fatigue life of holed specimen is shown. Also, the improvement conditions of fatigue life were significantly affected by shape of pin, local hardening and residual stress conditions. The fatigue life improvement of the damaged component of structures was studied.

The Effect of Heat Treatments and Nickel Additive on The Microstructure and Hardness of 7075 Aluminum Alloy

2019 ◽  
Vol 7 (2) ◽  
pp. 34-41
Author(s):  
Mahmoud Alasad ◽  
Mohamad Yahya Nefawy
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloy ◽  
Aluminum Alloys ◽  
Artificial Aging ◽  
Heat Treatments ◽  
7075 Aluminum Alloy ◽  
Nickel Additive

The aluminum alloys of the 7xxx series consist of Al with Zn mainly, Mg and Cu. 7xxx aluminum alloys has high mechanical properties making it distinct from other aluminum alloys. In this paper, we examine the effect of adding Nickel and heat treatments on the microstructure and hardness of the 7075 aluminum alloy. Were we added different percentages of nickel [0.1, 0.5, 1] wt% to 7075 Aluminum alloy, and applied various heat treatments (artificial aging T6 and Retrogression and re-aging RRA) on the 7075 alloys that Containing nickel. By applying RRA treatment, we obtained better results than the results obtained by applying T6 treatment, and we obtained the high values of hardness and a smoother microstructure for the studied alloys by the addition of (0.5 wt%) nickel to alloy 7075.

scholarly journals Study of Optimum Cutting While Lathing Carbonate Steel VCN-150 Uses a Layered Carbide Chisel PVD on Dry and Wet Condition

2018 ◽  
Vol 7 (2.13) ◽  
pp. 389
Author(s):  
Muksin R. Harahap ◽  
Ahmad Bakhori ◽  
Suhardi Napid ◽  
Muhammad Rafiq Yanhar ◽  
Abdurrozzaq Hasibuan
Keyword(s):  
Surface Roughness ◽  
High Temperature ◽  
Carbon Steel ◽  
Dry Cutting ◽  
Surface Method ◽  
Significant Difference ◽  
Optimum Cutting ◽  
Wet Condition

To improve the productivity of this machining perhaps it may be recommended in a dry cutting but a dry cutting is recognized very sensitive to a high temperature. In this case, in order to overcome is perhaps required by using a tool carbide either in layers or without any layers whereby each layer has certain superior. There was conducted an experiment to have an optimum cutting on a carbon steel VCN-150 using a layers tool carbide  and Respond Surface Method (RSM) with a CCD operation. The result of study recommended that condition optimum cutting shall be achieved (When cutting tc ) on a medium machining refers to ISO 3685 and medium surface roughness (Ra ) ISO 1320. Statistically, there is no found significant difference between a dry and wet cutting on optimum dry condition.  

scholarly journals Elastic, inelastic and time constant measurement for M102 (AL–C–O) dispersions-reinforced aluminum alloys

2020 ◽  
pp. 61-66
Author(s):  
Khaleel Abushgair
Keyword(s):  
Aluminum Alloy ◽  
Aluminum Alloys ◽  
Time Constant ◽  
Room Temperature ◽  
Strain Range ◽  
Time Interval ◽  
Cnc Milling ◽  
Plastic Deformations ◽  
Factors Affecting ◽  
Bulk Content

Purpose. To conduct an experimental study on M102 aluminum alloy bulk content characterization under cyclic loadings for precision applications such as balance machines, optical, and laser instruments. M102 (AL-C-O) dispersion-reinforced aluminum alloy was chosen because of its ability to withstand temperatures beyond 200C and has a better strength than precipitation-hardened Al alloys at room temperature. A CNC milling machine is used to manufacture test samples with longitudinal machining directions. A constant time interval is set for the fabric a quarter-hour span, which is based on the investigation of inelastic and plastic deformations in the nanoscale. Methodology. An electromagnetic test instrument applies a tensile stress range of 10 to 145 N/mm2 to samples with particular shape. It should be noted that interferometers and capacitive sensors were used to measure all forms of deformations with and without loading. The experiments are carried out in a temperature-stable environment of 30.5 C; measurements are taken within a residual strain range of 10 microns. Findings. The results obtained show that results for inelastic deformations for samples of longitudinal cuts direction at 30.5 C were measured under 150 N/mm2 stress as 500 nm inelastic deformation and 100 nm plastic deformation were measured, which is much higher than aluminum alloy studied before at room temperature (20 C). Furthermore, it was found that the time constant of the M102 (ALCO) aluminum alloy samples was double times higher than that for other samples, Originality. For the first time, a study has been conducted on inelastic and plastic deformations in the nanoscale for characterization of M102 aluminum alloy bulk content under cyclic loadings for precision applications. Practical value. One of the main factors affecting the using of other materials than steel in precision applications such as balance machines, optical, and laser instruments is measurement and determination of inelastic, plastic and time constant of the process of delamination of materials of different aluminum alloys since they are nonmagnetic, are easily machined and shaped. This will bring new products and opportunities for these materials.

Sign in / Sign up

Export Citation Format

Share Document