Rail Corrugations Caused by Low Coefficient of Friction in a Submarine Railway Tunnel

Author(s):  
Makoto Ishida ◽  
Fusayoshi Aoki ◽  
Yasutomo Sone ◽  
Takumi Ban ◽  
Kensuke Shirouzu

One of some types of rail corrugations is caused on railway rail surface in a submarine tunnel. It poses a large problem from the aspects of railway vehicle and railway track deterioration. In this paper, the mechanism of the rail corrugations was studied with the focus placed on roll-slip of wheel and rail interface. Traction and vertical force interacting between wheel and rail were investigated by a vehicle/track interaction model, and the coefficient of friction (COF) on rail surface was measured. Also, the rail surface was analysed with infrared to understand the chemical composition of surface layer influenced by salty and very humid atmosphere in the submarine tunnel. β-FeOOH was found out as a cause of reducing COF on rail surface.

2019 ◽  
Vol 20 (12) ◽  
pp. 2077-2087 ◽  
Author(s):  
Jae Chul Kim ◽  
Yang Soo Yun ◽  
Hee-Min Noh

Abstract When a railway vehicle moves over a sharply curved section of track, intense high-frequency noises sometimes occur. These are potentially a source of annoyance to those living adjacent to railway tracks. To efficiently identify measures appropriate to reduce curve squeal, it is important to determine the dominant noise type. However, it is difficult to analyze the various noises made over curved sections of railway using general noise measurements. In this study, we analyzed squealing and flange noises using various experimental approaches. We first investigated the noise characteristics of the railway vehicle via structural analysis of the wheel. It was confirmed that a wheel has various natural frequencies and eigenmodes in the high frequency range, i.e. over 1000 Hz. A roller rig test was performed to measure and investigate the characteristics of the noise generated when an actual wheel and the curved section of the railway track come in contact with each other. In this experiment the squeal and the flange noises, in particular, were reproduced by adjustments made to the lateral angle and vertical force, respectively. Results confirmed that the squealing noise occurs in the high frequency region and the flange noise occurs in various modes. A study was also conducted to measure and analyze the noise in the actual curved section of an urban railway. By comparing the frequency analysis and the natural frequency analysis of the noise that was actually measured, the mode by which the wheel caused the squealing noise was confirmed. Furthermore, the influence of the noise generated inside and outside the curved section of the track was investigated based on velocity, and the influence of the former on the noise generated was also examined. This study provides information on the squeal and flange noises generated when a railway vehicle moves over a curved section of a railway using various experimental approaches.


Author(s):  
M. Eriksson ◽  
A. Lundqvist ◽  
S. Jacobson

In order to clarify the influence of humidity on the coefficient of friction and brake squeal generation, a series of brake rig tests has been performed. The influence of both air humidity and pad humidity was evaluated. The results show that, between 20 and 80 per cent relative humidity, air humidity has a limited influence on the coefficient of friction. Nevertheless, in a humid atmosphere the friction coefficient was considerably lower than in a wet environment for two of the pads and higher for one pad. This is believed to be an effect of different mechanisms of tribofilm formation on the pad surfaces. The tribofilm observed on the pads mainly consists of iron oxide originating from the disc. The film is more easily formed in dry environments and preferentially by the pads with low metal content. The friction increase often seen during each individual stop is slightly lower at high air humidity. This effect is more pronounced for the pads with high metal content. Generally, the pads with smooth surfaces were less sensitive to changes in humidity. Only a limited correlation was found between relative humidity and brake squeal generation. One of the pads generated considerably more squeal in low humidity. None of the pads showed the opposite behaviour.


Author(s):  
Goutam Chandra Karar ◽  
Nipu Modak

The experimental investigation of reciprocating motion between the aluminum doped crumb rubber /epoxy composite and the steel ball has been carried out under Reciprocating Friction Tester, TR-282 to study the wear and coefficient of frictions using different normal loads (0.4Kg, 0.7Kgand1Kg), differentfrequencies (10Hz, 25Hz and 40Hz).The wear is a function of normal load, reciprocating frequency, reciprocating duration and the composition of the material. The percentage of aluminum presents in the composite changesbut the other components remain the same.The four types of composites are fabricated by compression molding process having 0%, 10%, 20% and 30% Al. The effect of different parameters such as normal load, reciprocating frequency and percentage of aluminum has been studied. It is observed that the wear and coefficient of friction is influenced by the parameters. The tendency of wear goes on decreasing with the increase of normal load and it is minimum for a composite having 10%aluminum at a normal load of 0.7Kg and then goes on increasing at higher loads for all types of composite due to the adhesive nature of the composite. The coefficient of friction goes on decreasing with increasing normal loads due to the formation of thin film as an effect of heat generation with normal load.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4217
Author(s):  
Üsame Ali Usca ◽  
Mahir Uzun ◽  
Mustafa Kuntoğlu ◽  
Serhat Şap ◽  
Khaled Giasin ◽  
...  

Tribological properties of engineering components are a key issue due to their effect on the operational performance factors such as wear, surface characteristics, service life and in situ behavior. Thus, for better component quality, process parameters have major importance, especially for metal matrix composites (MMCs), which are a special class of materials used in a wide range of engineering applications including but not limited to structural, automotive and aeronautics. This paper deals with the tribological behavior of Cu-B-CrC composites (Cu-main matrix, B-CrC-reinforcement by 0, 2.5, 5 and 7.5 wt.%). The tribological characteristics investigated in this study are the coefficient of friction, wear rate and weight loss. For this purpose, four levels of sliding distance (1000, 1500, 2000 and 2500 m) and four levels of applied load (10, 15, 20 and 25 N) were used. In addition, two levels of sliding velocity (1 and 1.5 m/s), two levels of sintering time (1 and 2 h) and two sintering temperatures (1000 and 1050 °C) were used. Taguchi’s L16 orthogonal array was used to statistically analyze the aforementioned input parameters and to determine their best levels which give the desired values for the analyzed tribological characteristics. The results were analyzed by statistical analysis, optimization and 3D surface plots. Accordingly, it was determined that the most effective factor for wear rate, weight loss and friction coefficients is the contribution rate. According to signal-to-noise ratios, optimum solutions can be sorted as: the highest levels of parameters except for applied load and reinforcement ratio (2500 m, 10 N, 1.5 m/s, 2 h, 1050 °C and 0 wt.%) for wear rate, certain levels of all parameters (1000 m, 10 N, 1.5 m/s, 2 h, 1050 °C and 2.5 wt.%) for weight loss and 1000 m, 15 N, 1 m/s, 1 h, 1000 °C and 0 wt.% for the coefficient of friction. The comprehensive analysis of findings has practical significance and provides valuable information for a composite material from the production phase to the actual working conditions.


Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1246
Author(s):  
Stefan Valkov ◽  
Dimitar Dechev ◽  
Nikolay Ivanov ◽  
Ruslan Bezdushnyi ◽  
Maria Ormanova ◽  
...  

In this study, we present the results of Young’s modulus and coefficient of friction (COF) of Ti–Ta surface alloys formed by electron-beam surface alloying by a scanning electron beam. Ta films were deposited on the top of Ti substrates, and the specimens were then electron-beam surface alloyed, where the beam power was varied from 750 to 1750 W. The structure of the samples was characterized by scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), and X-ray diffraction (XRD). Young’s modulus was studied by a nanoindentation test. The coefficient of friction was studied by a micromechanical wear experiment. It was found that at 750 W, the Ta film remained undissolved on the top of the Ti, and no alloyed zone was observed. By an increase in the beam power to 1250 and 1750 W, a distinguished alloyed zone is formed, where it is much thicker in the case of 1750 W. The structure of the obtained surface alloys is in the form of double-phase α’and β. In both surface alloys formed by a beam power of 1250 and 1750 W, respectively, Young’s modulus decreases about two times due to different reasons: in the case of alloying by 1250 W, the observed drop is attributed to the larger amount of the β phase, while at 1750 W is it due to the weaker binding forces between the atoms. The results obtained for the COF show that the formation of the Ti–Ta surface alloy on the top of Ti substrate leads to a decrease in the coefficient of friction, where the effect is more pronounced in the case of the formation of Ti–Ta surface alloys by a beam power of 1250 W.


2009 ◽  
Vol 35 (12) ◽  
pp. 2004 ◽  
Author(s):  
Jonathan Lee Bingham ◽  
Mariah R. Brown ◽  
Julian Ramsey Mellette

1966 ◽  
Vol 181 (1) ◽  
pp. 185-190 ◽  
Author(s):  
D. J. Lines ◽  
J. M. Lawrie ◽  
J. P. O'Donoghue

Although rotary shaft garter spring seals are widely used throughout industry, very little is known about the sealing mechanism of the lip-shaft interface. It is now generally accepted that some sort of fluid film separates the lip and the shaft. Previous workers have also postulated a relationship between the coefficient of friction and a non-dimensional hydrodynamic parameter, as in standard lubrication theory. This present paper clarifies this relationship, and shows that seals can also operate over the mixed friction, as well as the full film lubrication region. The results were obtained by accurate knowledge of the operating temperature under the sealing lip. Two types of surface thermocouple were developed to do this and these are described in full.


2017 ◽  
Vol 139 (4) ◽  
Author(s):  
Cengiz Yegin ◽  
Wei Lu ◽  
Bassem Kheireddin ◽  
Ming Zhang ◽  
Peng Li ◽  
...  

Recently, ionic liquids (ILs) have received an increasing attention as lubricants owing to their intriguing properties such as tunable viscosity, high thermal stability, low emissions, nonflammability, and corrosion resistance. In this work, we investigate how the incorporation of octadecyltrichlorosilane (OTS) functionalized silica nanoparticles (NPs) in 1-butyl-3-methylimidazolium (trifluoromethysulfony)imide influences the tribological properties and rheological properties of IL under boundary lubrication and elastohydrodynamic conditions, respectively. It was found that the coefficient of friction was depended on the concentration of NPs in IL with a concave upward functional trend with a minimum at 0.05 wt.% for bare silica NPs and at 0.10 wt.% for OTS-functionalized silica NPs. For steel–steel sliding contact, the presence of functionalized NPs in IL at the optimum concentration decreased the coefficient of friction by 37% compared to IL and 17% compared to IL with bare silica NPs. While IL with bare NPs demonstrated a shear thinning behavior for all concentrations, IL with functionalized NPs showed a Newtonian behavior at low concentrations and shear thinning behavior at high concentrations. Overall, this study provides new insights into the antifriction and antiwear additives for lubrication systems involving ILs.


Author(s):  
E. M. Evans ◽  
J. Whittle

This paper is intended to demonstrate that designers of wet clutches for power transmission can obtain the optimum friction characteristics for specific applications by considering the interaction between friction materials and lubricants. A friction clutch plate rig is described and the friction results obtained are presented. It is shown that a wide variation of coefficients of friction and frictional characteristics in wet friction clutches can be obtained by changing the oils and friction materials. In particular the coefficient of friction is dependent upon (1) the oil, (2) the materials of the sliding surfaces, (3) sliding speed, and (4) temperature. It is also shown that the coefficient of friction is affected by ( a) refining treatment given to the oil, ( b) different base oils, and ( c) additives.


Sign in / Sign up

Export Citation Format

Share Document