scholarly journals Analysis of Shunted Screen Gravel Pack Process and Calculation of Friction in Deepwater Horizontal Wells

Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Fei Xu ◽  
Shengtian Zhou ◽  
Chong Zhang ◽  
Yi Yu ◽  
Zhao Dong

Shunted screen gravel packing is a kind of technology which is difficult to complete gravel packing with the conventional method in low fracture pressure formation and long wellbore length condition. According to the characteristics of LS 17-2 deepwater gas field, the shunted screen packing tool was designed and the gravel packing process and packing mechanism were analyzed. The variation law of the flow friction, flow rate distribution in multichannel, and other parameters of the shunted screen gravel packing were analyzed and calculated. The friction calculation model of different stages of gravel packing was established. A gravel packing simulation software was developed to simulate the friction in different stages of shunted screen gravel packing. The parameters such as sand-dune ratio, pumping sand amount, packing length, and packing time in the process of packing were also calculated. In deepwater horizontal well gravel packing, the results show that the friction ratio of the string is the largest in the stage of injection and α-wave packing. While the friction increases rapidly in the stage of β-wave packing because the carrier fluid needs to flow through the long and narrow washpipe/screen annulus. Particularly when the β-wave packing is near the beginning of the open hole, the packing pressure reaches the maximum. The calculated results are in good agreement with the measured results of the downhole pressure gauge. The model and software can provide technical support for the prediction and optimization of gravel packing parameters in the future.

2013 ◽  
Vol 6 (1) ◽  
pp. 30-35 ◽  
Author(s):  
Li Yuwei ◽  
Ai Chi

There are lots of cleats, fractures and many other structure weak planes in coal seams, which make the bullet holes and cleats intersecting. During the hydraulic fracturing process in coal seams, fractures will initiate at coal rock body of borehole wall, and cleats or fractures are different from conventional reservoirs. Thus a new model for initiation pressure calculation during coal seams fracturing should be established. Based on the rock mechanics and elasticity mechanics, and also on network distribution characteristics of coal seam cleats and the space position relationships between the intersected bullet holes and cleats, stress distribution around the bullet holes and at the cleats wall were deducted. The model was established in tensile failure condition. The calculated initiation fracture pressure of Well HX-3 was 10.71MPa. The pressure obtained from bottom hole pressure gauge was 11.24MPa. The relative error was 4.72%. The model could be applied for initiation pressure calculation during hydraulic fracturing process in coal seams. The fractures would initiate at the cleats during fracturing.


2021 ◽  
Author(s):  
Chih-Cheng Lin ◽  
Andrew G. Tallin ◽  
Xueyong Guan ◽  
Jiten D. Kaura ◽  
Sasha F. Luces ◽  
...  

Abstract One of the major technical challenges to this project was placing horizontal open hole gravel packs (HzOHGP) within the narrow pore pressure to frac-gradient (PPFG) margin in the target reservoirs. This paper addresses the steps taken to overcome this challenge. To maximize the use of the narrow PPFG margin, the project combined a managed pressure drilling (MPD) system with low gravel placement pump rates made possible by an ultra-light-weight proppant (ULWP).  Of the MPD systems available, the Controlled Mud Level (CML) system was selected over the Surface Back Pressure (SBP) system for several reasons. It enabled conventional gravel pack pumping operations and equipment and it accommodated the brine weight needed to inhibit the shales. A series of lab tests showed that the completion fluid density required to inhibit the reservoir shale reactivity was only possible using CML. An overall evaluation of CML showed that it was most suitable and offered the greatest flexibility for the gravel pack job design. The special ceramic ULWP had to be qualified and tested.  The qualification testing ranged from standard API and compatibility tests to full scale flow loop testing. The flow loop tests were needed to measure the ULWP transport velocity for the target wellbore geometry. Understanding the transport velocity is critical for gravel pack design and job execution planning. Once MPD and ceramic ULWP were selected, the gravel pack placement operations were simulated to demonstrate that their features increased the likelihood of successfully gravel packing in the target reservoirs.  Small PPFG margins decrease the probability of success of placing a HzOHGP.  In the target formations, the pressure margin is insufficient to safely execute HzOHGP conventionally; instead, the project combined MPD and the low pump rates facilitated by using ULWP to control circulating pressures to stay inside the narrow margin and place the gravel packs. The integration of CML and ULWP into in a gravel pack operation to control circulating pressures has never been done. The concept and its successful field implementation are industry firsts.


2021 ◽  
pp. 1-14
Author(s):  
Ashutosh Dikshit ◽  
Amrendra Kumar ◽  
Michael Langlais ◽  
Balkrishna Gadiyar ◽  
Glenn Woiceshyn ◽  
...  

Summary For offshore wells requiring sand control, it is beneficial to extend the openhole length to access more reserves with a reduced well count. In challenging environments (e.g., low fracture pressure, highly unconsolidated sand), gravel packing with shunt tubes has been used successfully to virtually ensure a complete pack, thereby minimizing the risk of sand-control failure. Although shunt-tubegravel-pack technologies already exist, several issues must be addressed to gravel pack longer wells. First, the extra volume of gravel passing through shunt-tube manifolds raises erosion concerns. Second, the burst rating of the entire shunt system needs to be increased to allow continuous packing through shunts in a heel-to-toe fashion. Third, higher leakoff through the packed interval might increase gravel concentration, which increases friction and the risk of bridging inside the shunts. This study discusses the development and testing of a modified shunted screen that could extend openhole gravel-packing lengths to more than 7,000 ft with zonal isolation. The first step was to use computational fluid dynamics (CFD) simulations to investigate the erosion-prone areas in our existing conventional shunted-screen-technology (SST) manifold design. The CFD results were then used to modify the manifold and make it more resistant to erosion. Prototypes were manufactured and erosion tests were conducted to validate and qualify the new design for targeted proppant concentrations, flow rates, and treatment volumes. Any weak areas found in the shunt system were modified to enable higher burst pressure. The modified shunt system was then independently tested to quantify the burst limits. The concerns regarding high leakoff, friction, and bridging inside the tubes were first addressed by means of experimentation. The first nozzle distance was then modified according to these results. Verification of the modified system design was performed by means of gravel-pack testing on a full-scale model. It was observed that the proposed enhanced-SST (ESST) had no erosion failure after 450,000 lbm of proppant at a slurry rate of 5 bbl/min. The proposed ESST was successfully tested for 10,000-psi burst pressure after the erosion test. The initial motivation, design changes, and tests that led to the development of the modified system are presented herein.


2013 ◽  
Vol 325-326 ◽  
pp. 476-479 ◽  
Author(s):  
Lin Suo Zeng ◽  
Zhe Wu

This article is based on finite element theory and use ANSYS simulation software to establish electric field calculation model of converter transformer for a ±800kV and make electric field calculation and analysis for valve winding. Converter transformer valve winding contour distribution of electric field have completed in the AC, DC and polarity reversal voltage.


2021 ◽  
Author(s):  
Seng Wei Jong ◽  
Yee Tzen Yong ◽  
Yusri Azizan ◽  
Richard Hampson ◽  
Rudzaifi Adizamri Hj Abd Rani ◽  
...  

Abstract Production decline caused by sand ingress was observed on 2 offshore oil wells in Brunei waters. Both wells were completed with a sub-horizontal openhole gravel pack and were subsequently shut in as the produced sand would likely cause damage to the surface facilities. In an offshore environment with limited workspace, crane capacity and wells with low reservoir pressures, it was decided to intervene the wells using a catenary coiled tubing (CT) vessel. The intervention required was to clean out the sand build up in the wells and install thru-tubing (TT) sand screens along the entire gravel packed screen section. Nitrified clean out was necessary due to low reservoir pressures while using a specialized jetting nozzle to optimize turbulence and lift along the deviated section. In addition, a knockout pot was utilized to filter and accommodate the large quantity of sand returned. The long sections of screens required could not be accommodated inside the PCE stack resulting in the need for the operation to be conducted as an open hole deployment using nippleless plug and fluid weight as well control barrier. A portable modular crane was also installed to assist the deployment of long screen sections prior to RIH with CT. Further challenges that needed to be addressed were the emergency measures. As the operation was to be conducted using the catenary system, the requirement for an emergency disconnect between the vessel and platform during the long cleanout operations and open hole deployment needed to be considered as a necessary contingency. Additional shear seal BOPs, and emergency deployment bars were also prepared to ensure that the operation could be conducted safely and successfully.


2011 ◽  
Vol 201-203 ◽  
pp. 383-387
Author(s):  
Jin Gen Deng ◽  
Yu Chen ◽  
Li Hua Wang ◽  
Wen Long Zhao ◽  
Ping Li

In the design of gravel packing sand control, the reasonable selection of gravel size is one of the keys to implementing sand control measures successfully. Aiming at the defects of commonly used methods of gravel size design and the characteristic that the gravel used in field operation is actually a mixture of gravel with multiple grain diameters, this paper builds a model of pore structure in gravel layer through researching the gravel pack structure caused by the gravel of two grain diameters mixed under actual packing conditions, calculates and analyzes the pore sizes in gravel layer. Ultimately, based on Saucier method, this paper presents a new gravel size optimization idea for gravel packing sand control with multiple grain diameters mixed, which agrees with the actual situation of industrial gravel, and gives the idea’s computing method. Considering the ideality of the model in this paper, the author has modified the computing method to make it more fit for the actual packing situation. This gravel size design method also gives consideration to the impact of formation sand uniformity on sand control effect, so it have the characteristics of good practicability, wide applicability and more accurate than other conventional methods.


2020 ◽  
Vol 12 (21) ◽  
pp. 9239
Author(s):  
Paola Di Mascio ◽  
Gregorio Rappoli ◽  
Laura Moretti

Capacity is the attitude of an airport to manage a number of operations in a given time interval within a fixed maximum delay (and under given safety conditions). Capacity studies are commonly carried out on five levels of analysis according to the required detail in order to identify the best option that balances economic, logistic and safety issues. This study focuses on level 3 (i.e., analytical methods) developing a calculation model to assess the runway capacity. The model was calibrated by comparing the outputs of different airport configurations with those provided by the circular of the Federal Aviation Administration Airport Capacity and Delay. The model was well calibrated with maximum differences in the analyzed configurations that stood at 1 or 2 movements/hour. The runway capacity of an international airport was calculated and compared to that of the entire airside, assessed through fast time simulation, in a previous study. The analytical model provides runway capacity slightly higher than that of the entire air system, as it cannot evaluate all the critical issues present in the airport that reduce its maximum theoretical capacity. Therefore, depending on the degree of detail required, you can use the developed model or the simulation software; the use of the latter is possible when the airside infrastructure does not adequately support the runway system or in cases of advanced design level.


2017 ◽  
Vol 10 (1) ◽  
pp. 37-47
Author(s):  
Qingsha Zhou ◽  
Kun Huang ◽  
Yongchun Zhou

Background: The western Sichuan gas field belongs to the low-permeability, tight gas reservoirs, which are characterized by rapid decline in initial production of single-well production, short periods of stable production, and long periods of late-stage, low-pressure, low-yield production. Objective: It is necessary to continue pursuing the optimization of transportation processes. Method: This paper describes research on mixed transportation based on simplified measurements with liquid-based technology and the simulation of multiphase processes using the PIPEPHASE multiphase flow simulation software to determine boundary values for the liquid carrying process. Conclusion: The simulation produced several different recommendations for the production and maximum multiphase distance along with difference in elevation. Field tests were then conducted to determine the suitability of mixed transportation in western Sichuan, so as to ensure smooth progress with fluid metering, optimize the gathering process in order to achieve stable and efficient gas production, and improve the economic benefits of gas field development.


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