scholarly journals Research on the influence of elbow erosion characteristics based on bionic earthworm dorsal pore jet

2019 ◽  
Vol 103 (1) ◽  
pp. 003685041987423
Author(s):  
Jiegang Mou ◽  
Wenqi Zhang ◽  
Yunqing Gu ◽  
Chengqi Mou
Keyword(s):  
Flow Velocity ◽  
Erosion Rate ◽  
Lower Surface ◽  
Solid Particles ◽  
Discrete Phase Model ◽  
Low Velocity ◽  
Erosion Area ◽  
Discrete Phase ◽  
Jet Velocity ◽  
Elbow Erosion

Based on the biological characteristics of earthworm, the dorsal pore jet parameters were analyzed to establish elbow erosion model. The discrete phase model and standard k-ε turbulence model were used to carry on numerical simulation of the erosion characteristics and study the mechanism of improving elbow erosion characteristics. The results showed that the most serious erosion area was the elbow lower surface, while bionic earthworm dorsal pore jet could significantly reduce the erosion rate of this area, thereby reducing the overall erosion rate. When the jet velocity was the same, the smaller the jet distance, the lower the erosion rate would be. With the increase of the jet velocity, the erosion rate decreased first and then increased. When the jet distance was 0.5 times the elbow diameter and the jet velocity was 0.3 times the flow velocity, the erosion rate was the lowest (decreased by 79.29%). When the jet velocity was less than 0.5 m·s−1, low-velocity strips formed at elbow lower surface due to the jet and reduced the kinetic energy of the solid particles near the wall; when the jet velocity was greater than 0.2 times the flow velocity, vortex cushion effect formed, therefore reduced the erosion rate significantly.

scholarly journals Numerical Simulation of Gas-Solid Two-Phase Erosion for Elbow and Tee Pipe in Gas Field

Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6609
Author(s):  
Bingyuan Hong ◽  
Yanbo Li ◽  
Xiaoping Li ◽  
Shuaipeng Ji ◽  
Yafeng Yu ◽  
...  
Keyword(s):  
Erosion Rate ◽  
Oil And Gas ◽  
Oil And Gas Industry ◽  
Solid Particles ◽  
Discrete Phase Model ◽  
Two Phase ◽  
Gas Field ◽  
Erosion Area ◽  
Safety Production ◽  
Discrete Phase

Erosion caused by solid particles in a pipeline is one of the main problems endangering the safety production of the oil and gas industry, which may lead the equipment to malfunction or even fail. However, most of the previous studies focused on the standard elbow, and the erosion law of right-angle elbow and blind tee is rarely reported in the literature. This work aims to investigate the erosion law of different pipeline structures including 90° elbow, right-angle pipe, and tee pipe based on the production characteristics and engineering parameters of the gas field. An integrated CFD-DPM method is established including a realizable k-ε turbulence model, discrete phase model, and erosion rate prediction model. The accuracy of the model is evaluated by a series of experimental data of flow conditions of our previous work. Further, the erosion rate, pressure distributions, and particle trajectories in 90° elbow, right-angle pipe, and tee pipe under different flow velocities, particle mass flow rate, pipe diameter are investigated by applying the presented model. The results show that the blind tee has the most obvious growth rate, and the most serious erosion is located in the blind end of the pipe wall. The maximum erosion rate of the 1.5D is greater than that of the 3D elbow as a whole, and the 1.5D elbow is more concentrated in the serious erosion area. Furthermore, the erosion rate of the bend weld is much greater than that of the straight pipe weld. This study can provide a basis for the selection of different structural pipe fittings, thereby reducing the pipeline erosion rate and improving the integrity of the management of gas pipelines.

scholarly journals Numerical investigation on the solid particle erosion in elbow with water–hydrate–solid flow

2019 ◽  
Vol 103 (1) ◽  
pp. 003685041989724 ◽  
Author(s):  
Liang Zhang ◽  
JiaWei Zhou ◽  
Bo Zhang ◽  
Wei Gong
Keyword(s):  
Reynolds Number ◽  
Flow Velocity ◽  
Erosion Rate ◽  
Particle Diameter ◽  
Stokes Number ◽  
Solid Particles ◽  
Curvature Radius ◽  
Premature Failure ◽  
Solid Flow ◽  
Erosion Zone

Erosion in pipeline caused by solid particles, which may lead to premature failure of the pipe system, is regarded as one of the most important concerns in the field of oil and gas. Therefore, the Euler–Lagrange, erosion model, and discrete phase model are applied for the purpose of simulating the erosion of water–hydrate–solid flow in submarine hydrate transportation pipeline. In this article, the flow and erosion characteristics are well verified on the basis of experiments. Moreover, analysis is conducted to have a good understanding of the effects of hydrate volume, mean curvature radius/pipe diameter ( R/ D) rate, flow velocity, and particle diameter on elbow erosion. It is finally obtained that the hydrate volume directly affects the Reynolds number through viscosity and the trend of the Reynolds number is consistent with the trend of erosion rate. Taking into account different R/ D rates, the same Stokes number reflects different dynamic transforms of the maximum erosion zone. However, the outmost wall (zone D) will be the final erosion zone when the value of the Stokes number increases to a certain degree. In addition, the erosion rate increases sharply along with the increase of flow velocity and particle diameter. The effect of flow velocity on the erosion zone can be ignored in comparison with the particle diameter. Moreover, it is observed that flow velocity is deemed as the most sensitive factor on erosion rate among these factors employed in the orthogonal experiment.

CFD Study on must of Grapes Separation in a Hydrocyclone

2013 ◽  
Vol 837 ◽  
pp. 645-650
Author(s):  
Petru Cârlescu ◽  
Ioan Tenu ◽  
Marius Baetu ◽  
Radu Rosca
Keyword(s):  
Cfd Simulation ◽  
Reynolds Stress Model ◽  
Continuous Phase ◽  
Solid Particles ◽  
Advanced Degree ◽  
Separation And Purification ◽  
Discrete Phase Model ◽  
Flow Rates ◽  
Discrete Phase ◽  
Simulation And Experiment

Abstract. Hydrocyclones are increasingly used in the food industry for various separation and purification. In this paper, an optimization was made to design a hydrocyclone model using CFD (Computational Fluid Dynamics). CFD simulation is performed with FLUENT software by coupling the Reynolds Stress Model (RSM) for must of grapes flow with Discrete Phase Model (DPM) for solid particles trajectory. Coupling of discrete phase (particles) and continuous phase (must of grapes) in the mathematical model is set so that the continuous phase to influence discrete phase. Tracking particles traiectory in this hydrocyclone allows advanced degree is separation so obtained to the maximum particle size approaching the size of a yeast cell 10 μm, without separating them. Hydrocyclone dimensional designed simulation was performed and analyzed on an experimental pilot plant for three different must flow rates supply. Introduced particle flow rates simulation and experiment does not exceed 10% of the must flow rates. The degree of separation obtained is in agreement with experimental data.

scholarly journals Influence of the Impeller Diameter and Off-Bottom Clearance on the Flow Velocity Distribution Characteristics Near the Bottom inside a Flotation Machine

Minerals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 31
Author(s):  
Shuling Gao ◽  
Lingguo Meng ◽  
Dezhou Wei ◽  
Qiang Zhao ◽  
Xuetao Wang ◽  
...  
Keyword(s):  
Flow Field ◽  
Velocity Distribution ◽  
Flow Velocity ◽  
Solid Particles ◽  
Distribution Area ◽  
Distribution Characteristics ◽  
Low Velocity ◽  
Flotation Machine ◽  
Design And Optimization ◽  
Velocity Magnitude

The solid particle suspension inside a flotation machine is significantly dependent on the flow field, particularly the flow hydrodynamics characteristics near the bottom of the flotation machine. In this study, a laser Doppler anemometer (LDA) was utilized to investigate the influence of the impeller diameter and the impeller off-bottom clearance of a flotation machine on the flow velocity distribution characteristics near its bottom. The results showed that centripetal, centrifugal, and transitional spiral ascending vortexes were generated for different cases of the impeller variables. The impeller diameter and the off-bottom clearance were found to have a significant and interactive influence on the flow pattern, radial and axial velocities, velocity vector distribution, and axial fluctuating root mean square (RMS) velocity characteristics. When the centripetal flow was generated with a large impeller diameter and a small off-bottom clearance, the vortex stability was improved, the low-velocity distribution area was reduced near the bottom center, and the high axial RMS velocity distribution area was extended and became more consistent. The latter provided an advantageous condition for the momentum transfer between the liquid flow and the solid particles, as well as the airflow. However, the axial RMS velocity in the centrifugal flow formed in other cases of the impeller variables was less than that in the centripetal flow. Although the increase in the impeller off-bottom clearance contributed to increasing the velocity magnitude, this is certainly disadvantageous to the service life of the impeller blades, as expected from the high-velocity area extension. These results may provide a reference for the impeller design and optimization of a KYF (Kuang Yuan Flotation) flotation machine, as well as a basis for further investigation on the behavior of the dispersed phases inside a flow field.

scholarly journals Effects of Blade Parameters on the Flow Field and Classification Performance of the Vertical Roller Mill via Numerical Investigations

2020 ◽  
Vol 2020 ◽  
pp. 1-15
Author(s):  
Chang Liu ◽  
Zuobing Chen ◽  
Weili Zhang ◽  
Chenggang Yang ◽  
Ya Mao ◽  
...  
Keyword(s):  
Flow Field ◽  
Pressure Difference ◽  
Continuous Phase ◽  
Classification Performance ◽  
Field Analysis ◽  
Discrete Phase Model ◽  
Roller Mill ◽  
Discrete Phase ◽  
Vertical Roller ◽  
Classification Efficiency

The vertical roller mill is an important crushing and grading screening device widely used in many industries. Its classification efficiency and the pressure difference determine the entire producing capacity and power consumption, respectively, which makes them the two key indicators describing the mill performance. Based on the DPM (Discrete Phase Model) and continuous phase coupling model, the flow field characteristics in the vertical roller mill including the velocity and pressure fields and the discrete phase distributions had been analyzed. The influence of blade parameters like the shape, number, and rotating speed on the flow field and classification performance had also been comprehensively explored. The numerical simulations showed that there are vortices in many zones in the mill and the blades are of great significance to the mill performance. The blade IV not only results in high classification efficiency but also reduces effectively the pressure difference in the separator and also the whole machine. The conclusions of the flow field analysis and the blade effects on the classification efficiency and the pressure difference could guide designing and optimizing the equipment structure and the milling process, which is of great importance to obtain better overall performance of the vertical roller mill.

scholarly journals Enhanced discrete phase model for multiphase flow simulation of blood flow with high shear stress

2021 ◽  
Vol 104 (1) ◽  
pp. 003685042110080
Author(s):  
Zheqin Yu ◽  
Jianping Tan ◽  
Shuai Wang
Keyword(s):  
Blood Flow ◽  
Shear Stress ◽  
Multiphase Flow ◽  
Experimental Verification ◽  
Flow Simulation ◽  
Turbulence Models ◽  
Phase Model ◽  
Force Model ◽  
Discrete Phase Model ◽  
Discrete Phase

Shear stress is often present in the blood flow within blood-contacting devices, which is the leading cause of hemolysis. However, the simulation method for blood flow with shear stress is still not perfect, especially the multiphase flow model and experimental verification. In this regard, this study proposes an enhanced discrete phase model for multiphase flow simulation of blood flow with shear stress. This simulation is based on the discrete phase model (DPM). According to the multiphase flow characteristics of blood, a virtual mass force model and a pressure gradient influence model are added to the calculation of cell particle motion. In the experimental verification, nozzle models were designed to simulate the flow with shear stress, varying the degree of shear stress through different nozzle sizes. The microscopic flow was measured by the Particle Image Velocimetry (PIV) experimental method. The comparison of the turbulence models and the verification of the simulation accuracy were carried out based on the experimental results. The result demonstrates that the simulation effect of the SST k- ω model is better than other standard turbulence models. Accuracy analysis proves that the simulation results are accurate and can capture the movement of cell-level particles in the flow with shear stress. The results of the research are conducive to obtaining accurate and comprehensive analysis results in the equipment development phase.

Effect of position of the fiber transport channel on fiber motion in the high-speed rotor

2021 ◽  
pp. 004051752110018
Author(s):  
Rui Hua Yang ◽  
Chuang He ◽  
Bo Pan ◽  
Hongxiu Zhong ◽  
Cundong Xu
Keyword(s):  
High Speed ◽  
Channel Model ◽  
Three Dimensional ◽  
Discrete Phase Model ◽  
Transport Channel ◽  
Rotor Spinning ◽  
Fiber Motion ◽  
Discrete Phase ◽  
Airflow Field ◽  
Fiber Transport

The task of the fiber transport channel (FTC) is to transport the fibers from the carding roller to the rotor. Its geometric position in the spinning machine has a strong influence on the characteristics of the airflow field and the trajectory of the fiber motion in both the rotor and the FTC. In this paper, a three-dimensional pumping rotor spinning channel model was established using ANSYS-ICEM-CFD software with three different positions of the FTC (positions a–c). Further, the simulations of air distribution were performed using Fluent software. In addition, the discrete phase model was used to fit the fiber motion trajectory in the rotor. The simulation results showed that among the three types of FTC, position b is the optimal condition. The gradients of airflow velocity in the channel at position b were greater than those of the other two positions, which is conducive to straightening of the fiber.

scholarly journals Coupling Analysis of Fluid-Structure Interaction and Flow Erosion of Gas-Solid Flow in Elbow Pipe

2014 ◽  
Vol 6 ◽  
pp. 815945 ◽  
Author(s):  
Hongjun Zhu ◽  
Hongnan Zhao ◽  
Qian Pan ◽  
Xue Li
Keyword(s):  
Erosion Rate ◽  
Structural Changes ◽  
Fluid Structure Interaction ◽  
Fluid Phase ◽  
Diameter Ratio ◽  
Pipe Diameter ◽  
Discrete Phase Model ◽  
Two Phase ◽  
Fluid Structure ◽  
Structure Interaction

A numerical simulation has been conducted to investigate flow erosion and pipe deformation of elbow in gas-solid two-phase flow. The motion of the continuous fluid phase is captured based on calculating three-dimensional Reynolds-averaged-Navier-Stokes (RANS) equations, while the kinematics and trajectory of the discrete particles are evaluated by discrete phase model (DPM), and a fluid-structure interaction (FSI) computational model is adopted to calculate the pipe deformation. The effects of inlet velocity, pipe diameter, and the ratio of curvature and diameter on flow feature, erosion rate, and deformation of elbow are analyzed based on a series of numerical simulations. The numerical results show that flow field, erosion rate, and deformation of elbow are all sensitive to the structural changes and inlet condition changes. Higher inlet rate, smaller curvature diameter ratio, or smaller pipe diameter leads to greater deformation, while slower inlet rate, larger curvature diameter ratio, and larger pipe diameter can weaken flow erosion.

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