Effects of titania on tribological and thermal properties of polymer/graphene nanocomposites

2019 ◽  
Vol 33 (8) ◽  
pp. 1030-1047 ◽  
Author(s):  
UO Uyor ◽  
API Popoola ◽  
OM Popoola ◽  
VS Aigbodion

In most engineering applications where fluid lubrication is practically impossible such as high temperature environment, solid lubrication becomes an alternative option. Polymers such as polytetrafluoroethylene are often used for solid lubrication due to their ability to provide low friction on interfacial sliding conditions. However, polymeric materials often show low wear resistance, which limits their applications. Therefore, there is need for high wear resistance polymers or polymer composites for such application. In this study, wear resistance of poly (vinylidene fluoride) (PVDF) was improved by incorporating hydroxylated titanium dioxide (TD-OH) and functionalized graphene nanoplatelets (fGNPs). The composites were fabricated by solution blending and further processed by melt compounding. Raman and X-ray diffractometer were used to characterize the particles, while morphological study and wear scars on the composite samples were examined using scanning electron microscope. From the results obtained, wear volume (WV) reduced from about 0.6255 mm3 for pure PVDF to 0.2439 mm3 for 3.34 wt% fGNPs composite and further reduced to 0.1473 mm3 with the addition of 10 wt% TD-OH to 3.34 wt% fGNPs composite. These are about 61% and 76% reduction respectively, compared to pure PVDF. It was noted that increase in TD-OH content up to 20 wt% in fGNPs binary composites increased the WV of the ternary composites. This indicates that ceramic nano-fillers at appropriate proportions in polymer/graphene composites can enhance the wear resistance of such composites. On the other hand, the ternary composites showed lower thermal stability compared to the binary composites, which was attributed to low thermal stability product(s) of chemical reaction between fGNPs and TD-OH in the PVDF matrix.

2018 ◽  
Vol 33 (2) ◽  
pp. 270-285 ◽  
Author(s):  
UO Uyor ◽  
API Popoola ◽  
OM Popoola ◽  
VS Aigbodion

Polymer/graphene nanocomposites (PGNs) have shown great potential as dielectric and energy storage materials. However, insolubility of graphene in most solvents, hydrophobic behaviour and poor dispersion in polymer matrix restrict wider fabrications and applications of PGNs. In this study, we present co-fabricated PGNs engineered by solution blending and melt compounding methods with improved dielectric performance. Further processing of PGNs by melt mixing after solution blending not only improved dispersion of graphene in the matrix but also ensured good interfacial interaction of the composites’ constituents and reduction of oxygen content in PGNs. Graphene nanoplatelets used in this study was slightly functionalized (fGNPs) to enhance dispersion in the polymer matrix. It was later characterized using Fourier transform infrared (FTIR) and Raman spectrometer. Scanning electron microscope (SEM) was used in morphological study of the fabricated composites. Dielectric properties, electrical conductivity, breakdown strength and energy storage capacity of the fabricated composites were investigated. The results obtained showed well-dispersed fGNPs in poly (vinylidene fluoride) (PVDF) matrix and improved dielectric performance. For instance, with 3.34 wt% and 6.67 wt% fGNPs co-fabricated composites, dielectric constant increased from about 9 for neat PVDF to 9930 and 38,418 at 100 Hz, respectively. While 7588 and 12,046 were respectively measured for solution blended-only composites at similar fGNPs content. These resulted to about 176.9% and 376.4% increase in energy storage density with 3.34 wt% and 6.67 wt% fGNPs co-fabricated composites when compared to their counterparts. These results were also credited to strong bonding, reduction of oxygen and recovered graphene structure by melt-mixing approach.


2012 ◽  
Vol 502 ◽  
pp. 60-66 ◽  
Author(s):  
Chun Hua Hu ◽  
Jia Ping Zou ◽  
Jiu Juan Qian ◽  
Ding Yun Jin ◽  
Xiao Feng Sun

The composition of FeS solid lubrication duplex layer on 45 steel surface was studied by using SEM, EDS, AES and XPS. The results show that the sulphurized surface layer of FeS solid lubrication duplex is composed of the sulphide aggradation layer deposited on the nitrocarburized sub-surface layer and the sulphide diffusion layer formed by some S element infiltrating the nitrocarburized surface. The sulphide aggradation layer is mainly composed of FeS and FeS2, the key composition of the sulphide diffusion layer is FeS, and Fe(2/3/4)N is the key composition of the nitrocarburized sub-surface layer. The result of friction reduction and wear resistance test combined with the composition of FeS solid lubrication duplex layer explains that the friction coefficient and wear volume of the duplex layer are lower than those of the plain surface, which attribute to the relatively softer sulphurized surface layer provided self-lubricating property while the harder nitrocarburized sub-surface layer provided sufficient load bearing capacity in view of resistance to plastic deformation, so that spallation failure of the sulphurized surface layer can be effectively avoided, and they exert excellent friction reduction and wear resistance functions in different moments during rubbing process respectively.


Polymers ◽  
2021 ◽  
Vol 13 (16) ◽  
pp. 2837
Author(s):  
Sergey V. Panin ◽  
Jiangkun Luo ◽  
Dmitry G. Buslovich ◽  
Vladislav O. Alexenko ◽  
Lyudmila A. Kornienko ◽  
...  

The structure, mechanical and tribological properties of the polyimide-based composites reinforced with chopped carbon fibers (CCF) and loaded with solid-lubricant commercially available fillers of various natures were investigated. The metal- and ceramic counterparts were employed for tribological testing. Micron sized powders of PTFE, colloidal graphite and molybdenum disulfide were used for solid lubrication. It was shown that elastic modulus was enhanced by up to 2.5 times, while ultimate tensile strength was increased by up 1.5 times. The scheme and tribological loading conditions exerted the great effect on wear resistance of the composites. In the tribological tests by the ‘pin-on-disk’ scheme, wear rate decreased down to ~290 times for the metal-polymer tribological contact and to ~285 times for the ceramic-polymer one (compared to those for neat PI). In the tribological tests against the rougher counterpart (Ra~0.2 μm, the ‘block-on-ring’ scheme) three-component composites with both graphite and MoS2 exhibited high wear resistance. Under the “block-on-ring” scheme, the possibility of the transfer film formation was minimized, since the large-area counterpart slid against the ‘non-renewable’ surface of the polymer composite (at a ‘shortage’ of solid lubricant particles). On the other hand, graphite and MoS2 particles served as reinforcing inclusions. Finally, numerical simulation of the tribological test according to the ‘block-on-ring’ scheme was carried out. Within the framework of the implemented model, the counterpart roughness level exerted the significantly greater effect on wear rate in contrast to the porosity.


2018 ◽  
Vol 160 ◽  
pp. 03002
Author(s):  
Xin Mao ◽  
Jinliang Lv ◽  
Fangfang Zhang ◽  
Bo Wu ◽  
Jie Yang ◽  
...  

This work reports the excellent dielectric composites were prepared from polyimide (PI) and poly(vinylidene fluoride) (PVDF) via solution blending and thermal imidization or chemical imidization. The dielectric and thermal properties of the composites were studied. Results indicated that the dielectric properties of the composites synthesized by these two methods were enhanced through the introduction of PVDF, and the composites exhibited excellent thermal stability. Compared to the thermal imidization, the composites prepared by chemical imidization exhibited superior dielectric properties. This study demonstrated that the PI/PVDF composites were potential dielectric materials in the field of electronics.


Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 719
Author(s):  
Yuki Hirata ◽  
Ryotaro Takeuchi ◽  
Hiroyuki Taniguchi ◽  
Masao Kawagoe ◽  
Yoshinao Iwamoto ◽  
...  

Amorphous boron carbon nitride (a-BCN) films exhibit excellent properties such as high hardness and high wear resistance. However, the correlation between the film structure and its mechanical properties is not fully understood. In this study, a-BCN films were prepared by an arc-sputtering hybrid process under various coating conditions, and the correlations between the film’s structure and mechanical properties were clarified. Glow discharge optical emission spectroscopy, X-ray photoelectron spectroscopy, Fourier-transform infrared spectroscopy, and Raman spectroscopy were used to analyze the structural properties and chemical composition. Nanoindentation and ball-on-disc tests were performed to evaluate the hardness and to estimate the friction coefficient and wear volume, respectively. The results indicated that the mechanical properties strongly depend on the carbon content in the film; it decreases significantly when the carbon content is <90%. On the other hand, by controlling the contents of boron and nitrogen to a very small amount (up to 2.5 at.%), it is possible to synthesize a film that has nearly the same hardness and friction coefficient as those of an amorphous carbon (a-C) film and better wear resistance than the a-C film.


2021 ◽  
Vol 5 (1) ◽  
pp. 39-44
Author(s):  
B.K. Rakhadilov ◽  
D.B. Buitkenov ◽  
E. Kabdykenova ◽  
Zh.B. Sagdoldina ◽  
L.G. Zhurerova

The article presents the study results of detonation spraying parameters on the phase composition and tribological properties of NiCr-Al2O3 powder coatings. The spraying was carried out at a ratio of the acetylene-oxygen mixture O2 /C2H2=1.856. The detonation barrel filling volume with an explosive gas mixture varied from 30% to 68%. It is determined that the phase composition of the NiCr-Al2O3 coatings varies depending on the degree of detonation barrel filling. With an increase in the detonation barrel’s filling volume, the intensity of the NiCr diffraction peaks is decreased, and the intensity of the a-Al2O3 reflexes is increased, which indicates an increase in the content of the Al2O3 phase. When low filling volume, there is determined a low coating density and uneven roughness. The tribological test results showed that with an increase in the detonation barrel filling volume, there is a decrease in the wear volume, which confirms the increase in the coatings wear resistance. Determined that the lowest friction coefficient was recorded in the sample obtained at the barrel filling volume 68%. The coatings’ high wear resistance is associated with an increase in the alpha phase volume fraction of a-Al2O3 and coatings density.


Alloy Digest ◽  
2020 ◽  
Vol 69 (8) ◽  

Abstract Lucefin Group 16MnCr5 and 16MnCrS5 are low-carbon, 1.2Mn-1Cr, alloy case-hardening steels that are used in the carburized or carbonitrided, and subsequently quench hardened and tempered condition. In general, these steels are used for small and medium size parts requiring high wear resistance and fatigue strength. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on forming, heat treating, machining, and joining. Filing Code: SA-864. Producer or Source: Lucefin S.p.A.


Alloy Digest ◽  
1963 ◽  
Vol 12 (2) ◽  

Abstract BETHLEHEM AIR-4 is a medium alloy air-hardening tool steel having low deformation, high wear resistance and hardness, deep hardening properties and adequate toughness for severe service. It has excellent free-machining characteristics. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on forming, heat treating, machining, and joining. Filing Code: TS-129. Producer or source: Bethlehem Steel Corporation.


Alloy Digest ◽  
2015 ◽  
Vol 64 (12) ◽  

Abstract Böhler (or Boehler) M261 Extra is a precipitation hardening steel grade for plastic molds with good machinability in the precipitation hardened condition. It is used in the processing of plastics by offering high compressive stress and high wear resistance. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on heat treating and machining. Filing Code: TS-732. Producer or source: Böhler Edelstahl GmbH & Company KG. See also Alloy Digest TS-736, September 2016.


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