Surface texturing to promote formation of protective tribofilms on combustion engine valves

2017 ◽  
Vol 232 (1) ◽  
pp. 54-61 ◽  
Author(s):  
Robin Elo ◽  
Jannica Heinrichs ◽  
Staffan Jacobson
Keyword(s):  
High Speed ◽  
Combustion Engine ◽  
Protective Action ◽  
Surface Texturing ◽  
Pure Metal ◽  
Wear Rates ◽  
Low Wear ◽  
Valve Seat Inserts ◽  
Valve Sealing ◽  
Engine Valves

In a combustion engine, the valve system controls the flow of gases in to and out of the combustion chamber. The contacting surfaces experience a harsh tribological situation with high temperatures, high speed impacts, corrosive environment and high closing forces causing micro sliding in the interface. The components have to endure in the range of hundreds of millions to a billion operational cycles, resulting in extreme demands on low wear rate. Such low wear rates can be accomplished by the protective action from tribofilms forming from oil residues, avoiding a pure metal-to-metal contact. Such tribofilms are found on well-functioning engine valves from a variety of engines, but some stationary gas engines experience problems with wear occurring seemingly randomly at normal running conditions. For some reason, the tribofilm has not protected the surfaces sufficiently, causing wear. One way to combat the random behaviour could be to promote robust function of the protective tribofilms by texturing the valve sealing surfaces to improve the capture and storage of oil residues. By stabilising the supply in this way, the damage from periods with low access to tribofilm forming material could be reduced. The present work demonstrates that turning of the valve seat inserts, creating valleys perpendicular to the sliding motion, can be developed into a useful solution. The amount and localisation of tribofilms became more predictable and stable than without the texture, leading to reduced component wear. The valleys should not be too wide, since this increased the amount of exposed metal if the tribofilm flaked off. When having the same width, the deeper valleys showed less flaking off of the tribofilm.

scholarly journals GAS DISTRIBUTION PHASES HYDRAULIC CONTROLLED INTERNAL COMBUSTION ENGINE VALVES

2022 ◽  
Vol 16 (4) ◽  
pp. 47-52
Author(s):  
Nail Adigamov ◽  
Andrey Negovora ◽  
Larisa Zimina ◽  
Alexey Maximov
Keyword(s):  
Internal Combustion Engine ◽  
High Speed ◽  
Combustion Engine ◽  
Hydraulic Drive ◽  
Internal Combustion ◽  
Valve Timing ◽  
Gas Distribution ◽  
Time Section ◽  
Engine Valves ◽  
Opening And Closing

The efficiency of an agricultural car or tractor depends on the characteristics of the engine determined by the gas distribution mechanism (GRM). Traditional timing with fixed valve timing does not provide high-quality gas exchange at all engine operating modes. The aim of the work is to improve the characteristics of the engine by using the hydraulic drive of the timing valves. The drive allows you to turn off individual valves, set the moments of their opening and closing in an arbitrary way, provide several triggering of the internal combustion engine valves during the operating cycle. The drive is controlled by an electronic control unit (ECU). The advantage of the drive is its ease of integration into the internal combustion engine. The hydraulic drive ensures that the timing valves are lifted to a height of about 14 mm. The law of displacement of the valve, revealed experimentally, is close to trapezoidal. The use of a hydraulic valve drive has a positive effect on the "time-section" factor in the area of low and medium crankshaft rotational speeds. The increment of the factor "time-section" is due to the significant speeds of opening and closing the valves. Due to the peculiarities of the kinematic characteristics of the movement of the valves when using a hydraulic drive for their movement, the use of serial phases of gas distribution of the engine is impractical. Numerical modeling of the operation of the internal combustion engine determined the regularity of the change in valve timing from the high-speed operating mode of the engine. Optimization criterion is the achievement of maximum engine power. When choosing the valve timing, the possibility of meeting the intake and exhaust valves with the engine piston was excluded. The use of optimal phases leads to an increase in power up to 4.5% at a low crankshaft speed. With an increase in the speed mode, the increase in power decreases, and with a high frequency of rotation of the crankshaft, its slight decrease (1.4%) is observed. An increase in torque, up to a power utilization factor of 0.9, and its subsequent decrease, allow stabilizing the vehicle speed on a road with variable resistance. An increase in the working pressure in the hydraulic drive of the valves makes it possible to intensify gas exchange even at a high speed of rotation of the crankshaft

An Experimental Investigation of the Auto-Ignition Properties of Two C5 Esters: Methyl Butanoate and Butyl Methanoate

2007 ◽  
Author(s):  
Stephen M. Walton ◽  
Carlos Perez ◽  
Margaret S. Wooldridge
Keyword(s):  
Low Temperature ◽  
High Speed ◽  
Combustion Engine ◽  
Low Temperature Combustion ◽  
Moderate Pressure ◽  
Molecular Weights ◽  
Auto Ignition ◽  
Methyl Butanoate ◽  
Temperature Combustion ◽  
Time Histories

Ignition studies of two small esters were performed using a rapid compression facility (RCF). The esters (methyl butanoate and butyl methanoate) were chosen to have matching molecular weights, and C:H:O ratios, while varying the lengths of the constituent alkyl chains. The effect of functional group size on ignition delay time was investigated using pressure time-histories and high speed digital imaging. The mixtures studied covered a range of conditions relevant to oxygenated fuels and fuel additives, including bio-derived fuels. Low temperature and moderate pressure conditions were selected for study due to their relevance to advanced low temperature combustion strategies, and internal combustion engine conditions. The results are discussed in terms of the reaction pathways affecting the ignition properties.

RANS and Large Eddy Simulation of Internal Combustion Engine Flows—A Comparative Study

2014 ◽  
Vol 136 (5) ◽  
Author(s):  
Xiaofeng Yang ◽  
Saurabh Gupta ◽  
Tang-Wei Kuo ◽  
Venkatesh Gopalakrishnan
Keyword(s):  
Large Eddy Simulation ◽  
High Speed ◽  
Combustion Engine ◽  
Flow Analysis ◽  
Partial Geometry ◽  
Computational Domain ◽  
Mean Flow ◽  
Eddy Simulation ◽  
Large Eddy ◽  
Rans Simulations

A comparative cold flow analysis between Reynolds-averaged Navier–Stokes (RANS) and large eddy simulation (LES) cycle-averaged velocity and turbulence predictions is carried out for a single cylinder engine with a transparent combustion chamber (TCC) under motored conditions using high-speed particle image velocimetry (PIV) measurements as the reference data. Simulations are done using a commercial computationally fluid dynamics (CFD) code CONVERGE with the implementation of standard k-ε and RNG k-ε turbulent models for RANS and a one-equation eddy viscosity model for LES. The following aspects are analyzed in this study: The effects of computational domain geometry (with or without intake and exhaust plenums) on mean flow and turbulence predictions for both LES and RANS simulations. And comparison of LES versus RANS simulations in terms of their capability to predict mean flow and turbulence. Both RANS and LES full and partial geometry simulations are able to capture the overall mean flow trends qualitatively; but the intake jet structure, velocity magnitudes, turbulence magnitudes, and its distribution are more accurately predicted by LES full geometry simulations. The guideline therefore for CFD engineers is that RANS partial geometry simulations (computationally least expensive) with a RNG k-ε turbulent model and one cycle or more are good enough for capturing overall qualitative flow trends for the engineering applications. However, if one is interested in getting reasonably accurate estimates of velocity magnitudes, flow structures, turbulence magnitudes, and its distribution, they must resort to LES simulations. Furthermore, to get the most accurate turbulence distributions, one must consider running LES full geometry simulations.

The Compression-Ignition Engine and Its Applicability to British Railway Traction

1933 ◽  
Vol 124 (1) ◽  
pp. 3-61 ◽  
Author(s):  
L. F. R. Fell
Keyword(s):  
Internal Combustion Engine ◽  
High Speed ◽  
Combustion Engine ◽  
Internal Combustion ◽  
High Rate ◽  
Wide Field ◽  
Compression Ignition ◽  
Electric Locomotive ◽  
Compression Ignition Engine ◽  
Railway Traction

The author considers that, while the internal combustion engine is not universally applicable to British railway traction, there is a wide field which can be more economically covered by the oil engine than by other means. Electric transmission is, in spite of high first cost, the most readily adaptable for use in conjunction with the oil engine, and possesses a balance of advantages over all other known systems. The oil-electric locomotive offers a long list of important advantages for railway operation not possessed by other systems. These advantages are, however, offset by high first cost for powers of 1,000 b.h.p. and over. A comparison is drawn between the first cost of steam and oil-electric locomotives for the various duties called for in the service of a British railway. This shows that, while the first cost of the oil-electric main line express passenger locomotive is three times that of the existing steam locomotive, the first costs of branch passenger, medium goods, and shunting steam and oil-electric engines are comparable. This is owing to the cost per brake horse-power required diminishing with increase of size in the case of the steam locomotive, whereas it remains constant in the case of the oil-electric. Owing to the high rate of acceleration necessary the use of the oil-electric system is considered unsuitable as a substitute for dependent electrification of suburban lines. The railway oil engine is a specialized requirement. It must be of the high-speed type running at speeds of up to 1,500 r.p.m., in order to reduce first cost and for other reasons. Details are given of various types of British compression-ignition engines which are considered suitable for British railway work. The author deduces that an engine of twelve-cylinder “V” type and an engine with six cylinders in line, both incorporating the same design and size of cylinder, would fill all the requirements which can be economically met by the oil engine on a British railway. He selects the single sleeve-valve engine design as having the greatest balance of advantages in its favour for railway purposes. Attention is drawn to the importance of simplifying the installation of the compression-ignition engine and various suggestions are put forward to this end. In conclusion the author stresses the importance of the railway companies giving a lead to the internal combustion engine industry as to the railway requirements in size and type of engine, and states that it is the purpose of his paper to assist those concerned in arriving at this immediately important decision.

Review of the Investigation of Fuel-Air Premixing and Combustion Process Using Rapid Compression Machine and Direct Visualization System

2013 ◽  
Vol 465-466 ◽  
pp. 265-269 ◽  
Author(s):  
Mohamad Jaat ◽  
Amir Khalid ◽  
Bukhari Manshoor ◽  
Siti Mariam Basharie ◽  
Him Ramsy
Keyword(s):  
High Speed ◽  
Combustion Engine ◽  
Early Stage ◽  
Combustion Process ◽  
Injection Pressure ◽  
Rapid Compression Machine ◽  
Mixture Formation ◽  
Visualization System ◽  
Optical Visualization ◽  
Rapid Compression

s :This paper reviews of some applications of optical visualization system to compute the fuel-air mixing process during early stage of mixture formation and late injection in Diesel Combustion Engine. This review has shown that the mixture formation is controlled by the characteristics of the injection systems, the nature of the air swirl and turbulence in thecylinder, and spray characteristics. Few experimental works have been investigated and found that the effects of injection pressure and swirl ratio have a great effect on the mixture formation then affects to the flame development and combustion characteristics.This paper presents the significance of spray and combustion study with optical techniques access rapid compression machine that have been reported by previous researchers. Experimental results are presentedin order to provide in depth knowledge as assistance to readers interested in this research area. Analysis of flame motion and flame intensity in the combustion chamber was performed using high speed direct photographs and image analysis technique. The application of these methods to the investigation of diesel sprays highlights mechanisms which provide a better understanding of spray and combustion characteristics.

Surging in Helical Valve Springs

1933 ◽  
Vol 37 (271) ◽  
pp. 641-654
Author(s):  
J. Dick
Keyword(s):  
Internal Combustion Engine ◽  
High Speed ◽  
Combustion Engine ◽  
Internal Combustion ◽  
Helical Spring ◽  
Dynamic Effects ◽  
Helical Springs ◽  
Air Resistance ◽  
Speed Of Propagation

The high-speed internal combustion engine presents many problems arising from dynamic effects. Amongst these is the phenomenon known as “ surging ” in the helical springs used for the operation of the valves.If a helical spring is held at both ends, any disturbance in the spring passes up and down as a wave, being reflected at each end in turn. This to and fro movement continues until it is damped out by friction and air resistance. With most springs the speed of propagation of the disturbance is considerable and only a confused flutter of the coils is apparent to an observer. A disturbance of this type is caused by any movement of the end of the spring. The more abrupt the movement of the end, the more pronounced will the disturbance be. An instance of the type of movement producing a pronounced surge is that due to impact between the tappet and the valve when the valve commences to open.

scholarly journals Oxidation Resistance of a Si–TiSi2–MoSi2–TiB2–CaSi2 Coating on a Cf/C–SiC Substrate in High-Speed High-Enthalpy Air Plasma Flows

Nanomaterials ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 2637
Author(s):  
Alexey Astapov ◽  
Lev Rabinskiy ◽  
Olga Tushavina
Keyword(s):  
Oxide Film ◽  
Oxidation Resistance ◽  
High Speed ◽  
Protective Action ◽  
Structural Phase ◽  
Silicon Monoxide ◽  
Air Plasma ◽  
Plasma Flows ◽  
Main Layer ◽  
Static Conditions

The results of a study on the development and testing of a heat-resistant coating in a Si–TiSi2–MoSi2–TiB2–CaSi2 system to protect Cf/C–SiC composites from oxidation and erosional entrainment in high-speed flows are presented here. The coating was formed using firing fusion technology on the powder composition. Oxidation resistance tests were carried out under static conditions in air at 1650 °C and under conditions of interaction with high-speed air plasma flows, with Mach numbers M = 5.5–6.0 and enthalpy 40–50 MJ/kg. The effectiveness of the protective action of the coating was confirmed at surface temperatures of Tw = 1810–1820 °C for at least 920–930 s, at Tw = 1850–1860 °C for not less than 510–520 s, at Tw = 1900–1920 °C for not less than 280–290 s, and at Tw = 1940–1960 °C for not less than 100–110 s. The values of the rate of loss of the coating mass and the rate constant of heterogeneous recombination of atoms and ions of air plasma on its surface were estimated. The performance of the coating was ensured by the structural-phase state of its main layer, and the formation and evolution on its surface during operation of a passivating heterogeneous oxide film. This film, in turn, is composed of borosilicate glass with titanium and calcium liquation inhomogeneities, reinforcing TiO2 microneedles and in situ Si2ON2 fibers. It was shown that at Tw≥ 1850–1860 °C, the generation of volatile silicon monoxide was observed at the “oxide layer–coating” interface, followed by the effects of boiling and breakdown degradation of the oxide film, which significantly reduced the lifespan of the protective action of the coating.

A Simulation Study on the Effects of Race Surface Waviness on Cage Dynamics in High-Speed Ball Bearings

2019 ◽  
Vol 141 (5) ◽  
Author(s):  
Linkai Niu
Keyword(s):  
Wear Rate ◽  
Dynamic Model ◽  
High Speed ◽  
Wave Amplitude ◽  
Ball Bearing ◽  
Ball Bearings ◽  
Cage Effect ◽  
Surface Waviness ◽  
Slip Ratio ◽  
Wear Rates

The effects of the race surface waviness on the cage dynamics, including cage slip ratios, cage instabilities, and time-averaged cage wear rates, in high-speed ball bearings are investigated. A dynamic model of high-speed ball bearings considering the cage effect and the race surface waviness is proposed. Based on the proposed dynamic model, the effects of the maximum wave amplitude (MWA) and the wave order (WO) of race surface waviness on cage slip ratio, cage instability, and time-averaged cage wear rate are investigated. The results show that the race surface waviness has a great effect on the cage dynamics. The waviness would increase the random impacts between balls and cage pockets and thus cause more instable motion of the cage. Although the ball skidding and the cage slip ratio decrease with the increase of MWA, the cage instability and the cage wear rate become severe when MWA increases. In addition, the effect of WO on cage dynamics is nonlinear. The current investigation could provide a theoretical tool for an in-depth understanding of the dynamics in a high-speed ball bearing.

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