scholarly journals Experimental study on cutting force of face-turning Inconel718 with ceramic tools and carbide tools

2017 ◽  
Vol 9 (7) ◽  
pp. 168781401771662 ◽  
Author(s):  
Changfeng Yao ◽  
Zheng Zhou ◽  
Jiyin Zhang ◽  
Daoxia Wu ◽  
Liang Tan
Keyword(s):  
Cutting Force ◽  
Axial Force ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Processing Parameters ◽  
Geometrical Parameters ◽  
Ceramic Tools ◽  
Feed Force ◽  
Two Parameters ◽  
Variation Trends

In the process of face-turning high-temperature alloy Inconel718 with carbide tools and ceramic tools, the change rules of cutting force were studied and the empirical models of cutting force on the cutting parameters were established. For the tools, the main cutting force has positive relation to both the feed rate and the turning depth. Variation trends of the axial force are in accordance with the increase in these two parameters. During the increasing process of the cutting speed, the feed force changes slightly while the main cutting force decreased about 96 N when using the carbide cutter. For the ceramic cutter, the main cutting force and the axial force increased to about 380 N first and then decreased when the cutting speed increased. The axial force affected not only the processing parameters but also the geometrical parameters of the cutter. There exist some relationships between component forces.

scholarly journals Neural Network Modeling of Cutting Force and Chip Thickness Ratio for Turning Aluminum Alloy 7075-T6

2018 ◽  
Vol 14 (1) ◽  
pp. 67-76
Author(s):  
Mohanned Mohammed H. AL-Khafaji
Keyword(s):  
Cutting Force ◽  
Feed Rate ◽  
Cutting Speed ◽  
Chip Thickness ◽  
Cutting Parameters ◽  
Thickness Ratio ◽  
Depth Of Cut ◽  
Feed Force ◽  
Machining Force ◽  
Force Components

The turning process has various factors, which affecting machinability and should be investigated. These are surface roughness, tool life, power consumption, cutting temperature, machining force components, tool wear, and chip thickness ratio. These factors made the process nonlinear and complicated. This work aims to build neural network models to correlate the cutting parameters, namely cutting speed, depth of cut and feed rate, to the machining force and chip thickness ratio. The turning process was performed on high strength aluminum alloy 7075-T6. Three radial basis neural networks are constructed for cutting force, passive force, and feed force. In addition, a radial basis network is constructed to model the chip thickness ratio. The inputs to all networks are cutting speed, depth of cut, and feed rate. All networks performances (outputs) for all machining force components (cutting force, passive force and feed force) showed perfect match with the experimental data and the calculated correlation coefficients were equal to one. The built network for the chip thickness ratio is giving correlation coefficient equal one too, when its output compared with the experimental results. These networks (models) are used to optimize the cutting parameters that produce the lowest machining force and chip thickness ratio. The models showed that the optimum machining force was (240.46 N) which can be produced when the cutting speed (683 m/min), depth of cut (3.18 mm) and feed rate (0.27 mm/rev). The proposed network for the chip thickness ratio showed that the minimum chip thickness is (1.21), which is at cutting speed (683 m/min), depth of cut (3.18 mm) and feed rate (0.17 mm/rev).

Experimental Investigations of Cutting Parameters Influence on Cutting Forces and Surface Roughness of Quartz Glass

2013 ◽  
Vol 641-642 ◽  
pp. 367-370
Author(s):  
Gui Qiang Liang ◽  
Fei Fei Zhao
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Cutting Forces ◽  
Cutting Speed ◽  
Chip Thickness ◽  
Cutting Parameters ◽  
Diamond Wheel ◽  
Experimental Investigations ◽  
Depth Of Cut ◽  
Feed Force

Abstract In the present study, an attempt has been made to investigate the effect of cutting parameters (cutting speed, feed rate and depth of cut) on cutting forces (feed force, thrust force and cutting force) and surface roughness in milling of Quartz glas using diamond wheel. The cutting process in the up-cut milling of glass is discussed and the cutting force measured. The cutting force gradually increases with the cutter rotation at the beginning of the cut, and oscillates about a constant mean value after a certain undeformed chip thickness. The results show that cutting forces and surface roughness do not vary much with experimental cutting speed in the range of 55–93 m/min. The suggested models of cutting forces and surface roughness and adequately map within the limits of the cutting parameters considered.

scholarly journals Experimental Evaluation in Dry Machining of Inconel 718 Using Coated Carbides

2020 ◽  
pp. 1-11
Author(s):  
M. M. Reddy ◽  
N. S. Reddy ◽  
J. N. Evan
Keyword(s):  
Cutting Force ◽  
Feed Rate ◽  
Cutting Temperature ◽  
Cutting Speed ◽  
High Hardness ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Work Piece ◽  
Ceramic Tools ◽  
Optimal Cutting Parameters

Past two decades, the usage of ceramic tools has increased especially in milling and turning process. These advanced ceramic tools have good characteristics that are capable in maintaining high hardness in temperatures and also wears much slower when compared to carbide tools. With limited data available on the tool itself, research is to be done on these advance ceramic tools. The main purpose of this research project is to determine the cutting parameters affecting the cutting temperature and cutting force. The cutting parameters are cutting speed, depth of cut and feed rate. Silicon Nitride is chosen as the tool and Steel AISI4140 is chosen as the work piece. Analysis is conducted through Box-Behnken method with 3 levels, 3 factors and 2 responses. The regression model for cutting temperature and cutting force responses are identified. Analysis of Variance (ANOVA) is done to determine the effect of the cutting parameters and their contribution towards the cutting temperature and cutting force response. It is found that feed rate has the most influence on cutting temperature and force. The optimal cutting parameters that produce the lowest cutting temperature and lowest cutting force are also obtained.

scholarly journals Study on the Cutting Performance of Micro Textured Tools on Cutting Ti-6Al-4V Titanium Alloy

Micromachines ◽  
2020 ◽  
Vol 11 (2) ◽  
pp. 137 ◽  
Author(s):  
Kairui Zheng ◽  
Fazhan Yang ◽  
Na Zhang ◽  
Qingyu Liu ◽  
Fulin Jiang
Keyword(s):  
Surface Roughness ◽  
Titanium Alloy ◽  
Cutting Force ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Cutting Performance ◽  
Cemented Carbide ◽  
Feed Force ◽  
Cemented Carbide Tools

Titanium alloys are widely used in various fields, but their machinability is poor because the chip would easily adhere to the tool surface during cutting, causing poor surface quality and tool wear. To improve the cutting performance of titanium alloy Ti-6Al-4V, experiments were conducted to investigate the effect of micro textured tool on the cutting performances. The cemented carbide tools whose rake faces were machined with line, rhombic, and sinusoidal groove textures with 10% area occupancy rates were adopted as the cutting tools. The effects of cutting depth and cutting speed on feed force and main cutting force were discussed based on experimental results. The results show that the cutting force produced by textured tools is less than that produced by non-textured tools. Under different cutting parameters, the best cutting performance can be obtained by using sinusoidal textured tools among the four types of tools. The wear of micro textured tools is significantly lower than that of non-textured tools, due to a continuous lubrication film between the chip and the rake face of the tool that can be produced because the micro texture can store and replenish lubricant. The surface roughness obtained using the textured tool is better than that using the non-textured tool. The surface roughness Ra can be reduced by 35.89% when using sinusoidal textured tools. This study is helpful for further improving the cutting performance of cemented carbide tools on titanium alloy and prolonging tool life.

Investigation of Cutting Force and Tool Wear in High Speed Milling of GH4169 Using Ceramic Tools

2014 ◽  
Vol 800-801 ◽  
pp. 42-47 ◽  
Author(s):  
Peng Fei Sun ◽  
Jian Fei Sun ◽  
Wu Yi Chen ◽  
Xun Shen
Keyword(s):  
Tool Wear ◽  
Cutting Force ◽  
High Speed ◽  
Wear Behavior ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Feed Speed ◽  
High Speed Milling ◽  
Ceramic Tools ◽  
High Cutting Speed

Experiments were carried out to investigate the cutting force and tool wear behavior of Sialon ceramic tools in high speed milling of GH4169 under different cutting parameters. The cutting speed exhibited the most significant influence on the cutting force. The cutting force decreased firstly then increased with the increasing of cutting speed. And the effect of feed speed and cutting depth on cutting force were also discussed. The worn surfaces of tool were examined and the elements on the tool surfaces were analyzed by employing scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS), respectively. The analysis results of the SEM and EDS showed that the dominant wear pattern were rake face flaking and notching at the low cutting speed while flank wear was the main wear type at the high cutting speed of 1037m/min.

Modeling and Analysis of Cutting Forces in Hard Turning T250 Steel Using CBN Tools

2010 ◽  
Vol 154-155 ◽  
pp. 694-700
Author(s):  
Yue Ding ◽  
Xi Bin Wang ◽  
Li Jing Xie ◽  
Hao Yang
Keyword(s):  
Cutting Force ◽  
Analysis Of Variance ◽  
Feed Rate ◽  
Cutting Forces ◽  
Hard Turning ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Modeling And Analysis ◽  
Feed Force

The objective of this paper is to study the cutting forces in hard turning T250 steel with CBN tools. Experiments based on the Box-Behnken design were conducted to develop the cutting forces models by response surface methodology (RSM). Significance tests of the model are performed by the analysis of variance (ANOVA). It is also discussed the effects of cutting parameters (cutting speed, feed rate and depth of cut) on the cutting force components. The results show that the models can fit experimental data via analysis of variance. The most important cutting parameter is depth of cut, followed by feed rate, while the effect of cutting speed can be neglected. Compared to cutting force and feed force, thrust force is the largest. In addition, the cutting forces generated by the uncoated tool are smaller than by the coated one due to tool wear.

Study on the Cutting Force in Ultrasonic Elliptical Vibration Cutting of Hardened Stainless Steel

2011 ◽  
Vol 55-57 ◽  
pp. 327-331 ◽  
Author(s):  
Cheng Mao Zhang ◽  
Cheng Li ◽  
De Yuan Zhang
Keyword(s):  
Cutting Force ◽  
Stainless Steels ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Elliptical Vibration Cutting ◽  
Vibration Cutting ◽  
Elliptical Vibration ◽  
Feed Force ◽  
Cemented Carbide Tools ◽  
Ultrasonic Elliptical Vibration

Hardened stainless steels are materials widely used in the field of aviation and spaceflight. Machining of this materials with conventional cutting (CC) method is a real challenge compared to other difficult-to-cut materials. Ultrasonic elliptical vibration cutting (UEVC) method is a novel and non-conventional cutting technique which has been successfully applied to machine such intractable materials for the last decade. However, few studies have been conducted on the cutting force in ultrasonic elliptical vibration cutting of hardened materials. This paper presents an experimental study on cutting force in UEVC of hardened stainless steels using cemented carbide tools. Experiments have been carried out to investigate the effect of cutting parameters in the UEVC method in terms of cutting force, while cutting hardened stainless steels. The tests have revealed that the average thrust force,principal force and feed force drop to 3%,10% and 90% of CC value for UEVC of hardened stainless steels. The ratio between the CC force and the UEVC force decrease with the increase of DOC and cutting speed.

An Experimental Study of Cutting Force on Large Cutting Depth Turning Titanium Alloy with CBN Tool

2014 ◽  
Vol 800-801 ◽  
pp. 237-240
Author(s):  
Li Fu Xu ◽  
Ze Liang Wang ◽  
Shu Tao Huang ◽  
Bao Lin Dai
Keyword(s):  
Experimental Study ◽  
Titanium Alloy ◽  
Cutting Force ◽  
Feed Rate ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Cutting Depth ◽  
Cbn Tool ◽  
Cutting Experiment ◽  
Rough Turning

In this paper, the cutting experiment was used to study the influence of various cutting parameters on cutting force when rough turning titanium alloy (TC4) with the whole CBN tool. The results indicate that among the cutting speed, feed rate and cutting depth, the influence of the cutting depth is the most significant on cutting force; the next is the feed rate and the cutting speed is at least.

Statistical Study and Multi-Response Optimization of Cutting Parameters for Dry Turning Stainless Steel AISI 316L Using Cermet Tool

2020 ◽  
Vol 36 ◽  
pp. 28-46
Author(s):  
Youssef Touggui ◽  
Salim Belhadi ◽  
Salah Eddine Mechraoui ◽  
Mohamed Athmane Yallese ◽  
Mustapha Temmar
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Feed Rate ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Aisi 316L ◽  
Cutting Power ◽  
Dry Turning ◽  
Optimization Of Cutting Parameters

Stainless steels have gained much attention to be an alternative solution for many manufacturing industries due to their high mechanical properties and corrosion resistance. However, owing to their high ductility, their low thermal conductivity and high tendency to work hardening, these materials are classed as materials difficult to machine. Therefore, the main aim of the study was to examine the effect of cutting parameters such as cutting speed, feed rate and depth of cut on the response parameters including surface roughness (Ra), tangential cutting force (Fz) and cutting power (Pc) during dry turning of AISI 316L using TiCN-TiN PVD cermet tool. As a methodology, the Taguchi L27 orthogonal array parameter design and response surface methodology (RSM)) have been used. Statistical analysis revealed feed rate affected for surface roughness (79.61%) and depth of cut impacted for tangential cutting force and cutting power (62.12% and 35.68%), respectively. According to optimization analysis based on desirability function (DF), cutting speed of 212.837 m/min, 0.08 mm/rev feed rate and 0.1 mm depth of cut were determined to acquire high machined part quality

Cutting Force Empirical Model of High-Speed Precision Hard Cutting GCr15

2009 ◽  
Vol 69-70 ◽  
pp. 301-305
Author(s):  
Jing Shu Hu ◽  
Yuan Sheng Zhai ◽  
Fu Gang Yan ◽  
Yu Fu Li ◽  
Xian Li Liu
Keyword(s):  
Cutting Force ◽  
Empirical Model ◽  
High Speed ◽  
Orthogonal Design ◽  
Cutting Speed ◽  
Least Square Method ◽  
Cutting Parameters ◽  
Least Square ◽  
Physical Parameters ◽  
Hard Cutting

In the cutting process, cutting force is one of the important physical parameters, which affects the generation of cutting heat, tool life and surface precision of workpiece directly. In this paper an orthogonal design of experiment and subsequent data is analyzed using high speed finish hard cutting GCr15 whose hardness is 65HRC. Cutting speed is 200-400m/min, to study the influence of cutting parameters on cutting force, cutting force empirical model has obtained from least square method.

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