Tribological properties and worn surface analysis generated by ashless and phosphorus-free additive in water-based lubricant

Author(s):  
H Ma ◽  
T Ren ◽  
Y Zhao ◽  
L Zheng ◽  
C Ma ◽  
...  
2012 ◽  
Vol 591-593 ◽  
pp. 1054-1057 ◽  
Author(s):  
Li Li Yan ◽  
Cheng Biao Wang ◽  
Wen Yue ◽  
Bo Xu

The development of environment-friendly water-based lubricants has been paid more and more attention in modern manufacturing due to environmental concern and human health. In this paper, several water-soluble molybdenum-containing additives (WMCAs) were synthesized, and characterized by Fourier transform infrared (FTIR), scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). The tribological properties of WMCAs in water were evaluated by a four-ball tester. The results indicated that WMCAs exhibited beneficial effect on the anti-wear and friction-reducing properties of water under all tested concentrations, which could be attributed to organic nitrogen compound, iron oxides and MoO3 in WMCAs tribofilm.


2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
Yue Gu ◽  
Xiuchen Zhao ◽  
Ying Liu ◽  
Yunxia Lv

Titanium dioxide nanoparticles (TiO2) were synthesized and then dual-coated with silane coupling agent (KH-570) and OP-10 in sequence in order to be dispersed stably in water as lubricant additives. The tribological properties and the application performance in Q235 steel machining of the nanoparticles as water-based lubricant additives were investigated on an MSR-10D four-ball tribotester and on a bench drilling machine, respectively. Scanning electron microscope (SEM) and atomic force microscope (AFM) were used to analyze the worn surface. The results show that the surface-modified TiO2nanoparticles can remarkably improve the load-carrying capacity, the friction reducing, and anti wear abilities of pure water. The wear scar diameter and the coefficient of friction of the water-based lubricating fluids with TiO2nanoparticles decreased, and the thick deep furrows on the surface of wear scar also decreased obviously with the increase of TiO2concentration. The power consumption in drilling process was lower and the cutting surface was smoother using the water-based lubricating fluids added TiO2nanoparticles compared to the fluid without addition. The reason for nanoparticles improving tribological properties of water based lubricating fluid might be the formation of a dynamic deposition film during rubbing process according to analysis of the worn surface.


Friction ◽  
2021 ◽  
Author(s):  
Weiwei Tang ◽  
Xuejun Zhu ◽  
Yufeng Li

AbstractAdvances in nano-lubricant additives are vital to the pursuit of energy efficiency and sustainable development. Carbon dots (CDs) have been widely investigated in the domain of lubricant additives owing to their extraordinary tribological properties, in particular, their friction-reducing and anti-wear properties. Metal-doped CDs are a new type of CDs, and their friction-reducing and anti-wear properties are attracting increasing attention. Therefore, a series of CDs doped with various divalent metal ions have been successfully synthesized via one-pot pyrolysis. The tribological properties of the synthesized CDs as water-based lubricant additives are in the following order: Zn-CDs > Cu-CDs ≫ Mg-CDs > Fe-CDs > U-CDs. Specifically, adding 1.0 wt% of Zn-CDs into water-based lubricant results in 62.5% friction and 81.8% wear reduction. Meanwhile, the load-carrying capacity of the water-based lubricant increases from 120 N to at least 500 N. Zn-CDs as an additive have long service life. Additionally, anion-tuned Zn-CDs fabricated via anion exchange exhibit promise as lubricant additives for poly(ethylene glycol). Based on the results of wear scar surface analyses, it is discovered that tribochemical films, primarily composed of iron oxides, nitrides, metal carbonates, zinc oxides, zinc carbonates, organic compounds, and embedded carbon cores, formed on the rubbing surfaces with a thickness of approximately 270 nm when Zn-CDs are used as additives. This film combined with the “ball-bearing” and third-particle effects of Zn-CDs contributed to excellent lubrication performance.


2014 ◽  
Vol 941-944 ◽  
pp. 280-283
Author(s):  
Xiao Yang Wang ◽  
Hong Qiang Ru

SiC particle-reinforced Cu-Fe based braking materials were fabricated by the P/M hot pressing method. The phase composition, microstructure and the worn surface of the composite were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD).The tribological properties were evaluated using a disk-on-disk type laboratory scale dynamometer. Results indicate that the friction coefficient is 0.42 in 6800rpm, 0.7MPa. With the increase of rotation speeds the coefficient of friction and stable rate were decreased.


Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 635 ◽  
Author(s):  
Fang Han ◽  
Huaixing Wen ◽  
Jianjian Sun ◽  
Wei Wang ◽  
Yalong Fan ◽  
...  

This paper concerns a comparative study on the tribological properties of Si3N4-10 vol% hBN bearing on GCr15 steel under seawater lubrication and dry friction and fresh-water lubrication by using a pin-on-disc tribometer. The results showed that the lower friction coefficient (around 0.03) and wear rate (10−6 mm/Nm) of SN10/GCr15 tribopair were obtained under seawater condition. This might be caused by the comprehensive effects of hydrodynamics and boundary lubrication of surface films formed after the tribo-chemical reaction. Despite SN10/GCr15 tribopair having 0.07 friction coefficient in the pure-water environment, the wear mechanismsits were dominated by the adhesive wear and abrasive wear under the dry friction conditions, and delamination, plowing, and plastic deformation occured on the worn surface. The X-ray photoelectron spectroscopy analysis indicated that the products formed after tribo-chemaical reaction were Fe2O3, SiO2, and B2O3 and small amounts of salts from the seawater, and it was these deposits on the worn surface under seawater lubrication conditions that, served to lubricate and protect the wear surface.


Metals ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 889
Author(s):  
Yelong Xiao ◽  
Pingping Yao ◽  
Haibin Zhou ◽  
Zhongyi Zhang ◽  
Taimin Gong ◽  
...  

A sensitivity analysis of braking speed and normal load on tribological properties of copper metal matrix composites (Cu-MMCs) was investigated using a subscale dynamometer. The morphologies of the worn surface and subsurface were observed by a scanning electron microscope and 3D video microscope. The results indicated that temperatures on the Cu-MMC surface increased with increasing the braking speed and normal load. The average coefficient of friction gradually decreased as the braking speed or normal load increased, and a slight decrease in the wear rate with increasing the braking speed up to 17 m/s after which a clear increasing trend was observed. As the normal load increased from 612 N to 1836 N, the wear rate decreased firstly and then promptly decreased. The transition in wear mechanism of Cu-MMC significantly depended on braking speed and normal load.


Sign in / Sign up

Export Citation Format

Share Document