Progress on the Fabrication of Smart Textiles Based on Soft Strain Sensors

2019 ◽  
Vol 6 (6) ◽  
pp. 1-12
Author(s):  
Rafiu King Raji ◽  
Xuhong Miao ◽  
Ailan Wan ◽  
Zhejiang ◽  
Shu Zhang ◽  
...  

The focus of this study is on strain sensing research and applications in smart textiles. Strain sensing is the measurement of fabric deformation by embedding a strain-sensitive material in it and subjecting it to stress. This paper presents an extensive classification of knitted textile strain sensors. Salient knitted strain sensor production parameters, such as conductive yarn choice, fabric structure, fabric structure deformation, and its relationship to strain signal extraction are discussed. The study concludes that producing yarn-based soft strain sensors for smart textile applications is viable. However, sensitive yarns with the right conductivity, count, and structural configuration are often unavailable. Work remains in the areas of efficient fabric deformation, signal extraction methods, development of sensor nodes, and robust experimental testing systems.

2016 ◽  
Vol 46 (5) ◽  
pp. 1212-1240 ◽  
Author(s):  
Ozgur Atalay ◽  
Asli Tuncay ◽  
Muhammad D Husain ◽  
William R Kennon

In this study, weft-knitted strain-sensing structures are described, along with the materials and manufacturing techniques required to produce the fabrics on a computerised flat-bed knitting machine. Knitted sensing fabrics with conductive yarns, i.e. silver-plated nylon yarn and polyester-blended stainless steel yarn have been created with different design possibilities. A laboratory test set-up was built to characterise the knitted sensors and the resulting equivalent resistance under the different level of strains. The most successful samples have been realised through a series of single conductive courses within the interlock base fabric structure using silver-plated nylon in terms of responsivity, repeatability and lower electrical signal drift. Deficiencies associated with strain-sensing structures realised through the intermeshing of conductive yarns have also been addressed.


Sensors ◽  
2020 ◽  
Vol 20 (8) ◽  
pp. 2383 ◽  
Author(s):  
Chi Cuong Vu ◽  
Jooyong Kim

Electronic textiles, also known as smart textiles or smart fabrics, are one of the best form factors that enable electronics to be embedded in them, presenting physical flexibility and sizes that cannot be achieved with other existing electronic manufacturing techniques. As part of smart textiles, e-sensors for human movement monitoring have attracted tremendous interest from researchers in recent years. Although there have been outstanding developments, smart e-textile sensors still present significant challenges in sensitivity, accuracy, durability, and manufacturing efficiency. This study proposes a two-step approach (from structure layers and shape) to actively enhance the performance of e-textile strain sensors and improve manufacturing ability for the industry. Indeed, the fabricated strain sensors based on the silver paste/single-walled carbon nanotube (SWCNT) layers and buffer cutting lines have fast response time, low hysteresis, and are six times more sensitive than SWCNT sensors alone. The e-textile sensors are integrated on a glove for monitoring the angle of finger motions. Interestingly, by attaching the sensor to the skin of the neck, the pharynx motions when speaking, coughing, and swallowing exhibited obvious and consistent signals. This research highlights the effect of the shapes and structures of e-textile strain sensors in the operation of a wearable e-textile system. This work also is intended as a starting point that will shape the standardization of strain fabric sensors in different applications.


Sensors ◽  
2021 ◽  
Vol 21 (11) ◽  
pp. 3574
Author(s):  
Pejman Heidarian ◽  
Hossein Yousefi ◽  
Akif Kaynak ◽  
Mariana Paulino ◽  
Saleh Gharaie ◽  
...  

Electroconductive hydrogels with stimuli-free self-healing and self-recovery (SELF) properties and high mechanical strength for wearable strain sensors is an area of intensive research activity at the moment. Most electroconductive hydrogels, however, consist of static bonds for mechanical strength and dynamic bonds for SELF performance, presenting a challenge to improve both properties into one single hydrogel. An alternative strategy to successfully incorporate both properties into one system is via the use of stiff or rigid, yet dynamic nano-materials. In this work, a nano-hybrid modifier derived from nano-chitin coated with ferric ions and tannic acid (TA/Fe@ChNFs) is blended into a starch/polyvinyl alcohol/polyacrylic acid (St/PVA/PAA) hydrogel. It is hypothesized that the TA/Fe@ChNFs nanohybrid imparts both mechanical strength and stimuli-free SELF properties to the hydrogel via dynamic catecholato-metal coordination bonds. Additionally, the catechol groups of TA provide mussel-inspired adhesion properties to the hydrogel. Due to its electroconductivity, toughness, stimuli-free SELF properties, and self-adhesiveness, a prototype soft wearable strain sensor is created using this hydrogel and subsequently tested.


2012 ◽  
Vol 2012 ◽  
pp. 1-15 ◽  
Author(s):  
Waris Obitayo ◽  
Tao Liu

The use of carbon nanotubes for piezoresistive strain sensors has acquired significant attention due to its unique electromechanical properties. In this comprehensive review paper, we discussed some important aspects of carbon nanotubes for strain sensing at both the nanoscale and macroscale. Carbon nanotubes undergo changes in their band structures when subjected to mechanical deformations. This phenomenon makes them applicable for strain sensing applications. This paper signifies the type of carbon nanotubes best suitable for piezoresistive strain sensors. The electrical resistivities of carbon nanotube thin film increase linearly with strain, making it an ideal material for a piezoresistive strain sensor. Carbon nanotube composite films, which are usually fabricated by mixing small amounts of single-walled or multiwalled carbon nanotubes with selected polymers, have shown promising characteristics of piezoresistive strain sensors. Studies also show that carbon nanotubes display a stable and predictable voltage response as a function of temperature.


2011 ◽  
Vol 22 (2) ◽  
pp. 191-200 ◽  
Author(s):  
Huigang Xiao ◽  
Hui Li ◽  
Jinping Ou

Cement-based strain sensors (CBCC sensor) were fabricated by taking the advantage of piezoresistivity of CB-filled CBCC. CBCC sensors were centrally embedded into concrete columns (made with C40 and C80 concretes, respectively) to monitor the strain of the columns under cyclic load and monotonic load by measuring the resistance of CBCC sensors. The comparison between the monitored results of CBCC sensors and that of traditional displacement transducers indicates that CBCC sensors have good strain-sensing abilities. Meanwhile, CBCC sensors exhibit different failure modes that break later than C40 concrete columns, but a little earlier than C80 concrete columns. Therefore, the strength-matching principle between embedded CBCC sensors and concrete columns is proposed in this article to guarantee the sensing capacity of CBCC sensors in various concrete structures. The analytical results agree well with the experimental phenomena.


Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 1970 ◽  
Author(s):  
Donghyeon Ryu ◽  
Alfred Mongare

In this study, a flexible strain sensor is devised using corrugated bilayer thin films consisting of poly(3-hexylthiophene) (P3HT) and poly(3,4-ethylenedioxythiophene)-polystyrene(sulfonate) (PEDOT:PSS). In previous studies, the P3HT-based photoactive non-corrugated thin film was shown to generate direct current (DC) under broadband light, and the generated DC voltage varied with applied tensile strain. Yet, the mechanical resiliency and strain sensing range of the P3HT-based thin film strain sensor were limited due to brittle non-corrugated thin film constituents. To address this issue, it is aimed to design a mechanically resilient strain sensor using corrugated thin film constituents. Buckling is induced to form corrugation in the thin films by applying pre-strain to the substrate, where the thin films are deposited, and releasing the pre-strain afterwards. It is known that corrugated thin film constituents exhibit different optical and electronic properties from non-corrugated ones. Therefore, to design the flexible strain sensor, it was studied to understand how the applied pre-strain and thickness of the PEDOT:PSS conductive thin film affects the optical and electrical properties. In addition, strain effect was investigated on the optical and electrical properties of the corrugated thin film constituents. Finally, flexible strain sensors are fabricated by following the design guideline, which is suggested from the studies on the corrugated thin film constituents, and the DC voltage strain sensing capability of the flexible strain sensors was validated. As a result, the flexible strain sensor exhibited a tensile strain sensing range up to 5% at a frequency up to 15 Hz with a maximum gauge factor ~7.


Author(s):  
Andrea Meoni ◽  
Antonella D'Alessandro ◽  
Austin Downey ◽  
Enrique García-Macías ◽  
Marco Rallini ◽  
...  

The availability of new self-sensing cement-based strain sensors allows the development of dense sensor networks for Structural Health Monitoring (SHM) of reinforced concrete structures. These sensors are fabricated by doping cement-matrix materials with conductive fillers, such as Multi Walled Carbon Nanotubes (MWCNTs), and can be embedded into structural elements made of reinforced concrete prior to casting. The strain sensing principle is based on the multifunctional composites outputting a measurable change in their electrical properties when subjected to a deformation. Previous work by the authors was devoted to material fabrication, modeling and applications in SHM. In this paper, we investigate the behavior of several sensors fabricated with and without aggregates and with different MWCNTs content. The strain sensitivity of the sensors, in terms of fractional change in electrical resistivity for unit strain, as well as their linearity are investigated through experimental testing under both static and dynamically varying compressive loadings. Moreover, the responses of the sensors when subjected to destructive compressive tests are evaluated. Overall, the presented results contribute to improving the scientific knowledge on the behavior of smart concrete sensors and to furthering their understanding for SHM applications.


2020 ◽  
Vol 8 (18) ◽  
pp. 6185-6195 ◽  
Author(s):  
Mohammad Nankali ◽  
Norouz Mohammad Nouri ◽  
Mahdi Navidbakhsh ◽  
Nima Geran Malek ◽  
Mohammad Amin Amindehghan ◽  
...  

The impact of environmental parameters on the sensing behavior of carbon nanotube–elastomer nanocomposite strain sensors has been investigated, revealing significant effect of temperature and humidity variations on the sensing performance.


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