The Effect of Silica Nanofiller on the Physical and Thermal Characteristics of Rubber-Based Composites

2021 ◽  
Vol 36 (1) ◽  
pp. 60-68
Author(s):  
A. Chelli ◽  
L. Hemmouche ◽  
H. Ait-Sadi ◽  
D. Trache ◽  
M. Benziane ◽  
...  

Abstract The use of nano composites in elastomer blends gives outstanding mechanical properties compared to the use of micro and macro composites, even with very low nano filler content. In this paper, we studied the influence of varying proportions of natural rubber (NR) and acrylonitrile butadiene rubber (NBR) reinforced with nano silica on the mechanical and thermal characteristics of the rubber. Mechanical characterizations were carried out with hardness, tensile strength, elongation at break, tear strength, modulus and toughness. For thermal analyses, we used differential scanning calorimetry ( DSC) and Thermogravimetric Analysis (TGA). In most cases, the increase in the percentage of NBR with the presence of nano silica enhances hardness, modulus and toughness, however, it reduces tensile strength, tear strength and elongation at break. It was found that nano silica has a catalytic effect on the mixture, and NBR has a catalytic effect on the decomposition of NR.

2019 ◽  
Vol 2019 ◽  
pp. 1-10
Author(s):  
Lan Cen ◽  
Guo-zheng Lv ◽  
Xin-wen Tan ◽  
Zhan-lin Gong

The utilization of waste fibers represents an important environmental benefit and great economic savings for the community. In this study short nylon fibers waste was modified with Glycidyl 3-Pentadecenyl Phenyl Ether (GPPE) in the presence of Triethylamine/Ammonium persulfate by a simple two-step procedure. The reinforcing effects of modified fibers (MNSF-2) on the vulcanization characteristics, mechanical properties, dynamic mechanical properties, and the wear resistant property of Styrene Butadiene Rubber (SBR) tread compounds were investigated. The addition of the MNSF-2 resulted in slightly lower minimum torque (ML) and maximum torque (MH), as well as longer cure time (t90) and scorch time (t10) of tread compounds. The deterioration of tensile strength and elongation at break of the tread compound containing short nylon fibers waste (NSF) was apparent. Conversely, the modified fibers showed reinforcing effect on tread compounds. The tensile strength values of compounds increased with MNSF-2 content, passed through a maximum value, and then reduced slightly. The modulus and the tear strength of compounds increased significantly with fiber loadings. The highest tear strength value was observed in 8phr MNSF-2 reinforced SBR compounds, 31.9% higher than that of the gum compound. Meanwhile elongation at break of MNSF-2 compound maintained a relative high value than that of NSF/SBR compound. The addition of NSF exaggerated wear volume of compounds. However, the wear resistance of MNSF-2 compounds was superior to that of NSF compounds and comparable with that of the gum compound. The DMA results reveal that E′ and tan⁡δ values decreased at elevated temperature. Meanwhile enhanced storage modulus in MNSF-2/SBR tread compound can be observed. It is worth highlighting that MNSF-2/SBR compounds show higher tan⁡δ at 0°C, indicating improved wet traction of tread compounds, while tan⁡δ at 60°C maintains almost the same value as that of the gum sample. The results of this study are encouraging, demonstrating that the use of short nylon fibers waste in composites offers promising potential for the green tire application.


2021 ◽  
Author(s):  
Sendil Ganeche P ◽  
Balasubramanian P ◽  
Vishvanathperumal S

Abstract Halloysite nanotubes (HNTs) were incorporated into an EPDM/SBR rubber/styrene-butadiene rubber (SBR) composite by melt blending of HNTs into the EPDM/SBR blend. The mechanical properties, abrasion and swelling resistance of HNTs ranging from 2 parts per hundred rubber (phr) to 10 parts per hundred rubber (phr) were investigated in EPDM/SBR base rubber. Tensile strength, 100% modulus (modulus at 100 percent elongation), elongation at break and tear strength were evaluated at ambient temperature using electric universal tensile testing equipment in accordance with ASTM D-412. Hardness, abrasion and swelling resistance were determined using Shore-A Durometer, DIN abrader and immersion techniques, respectively. The results show that increasing HNT content increased tensile strength, tear strength, hardness (stiffness), and crosslink density. The surface morphology of tensile-fractured material was studied using field-emission scanning electron microscopy (FE-SEM). According to FE-SEM results, the most roughness of the surface was seen at HNTs filled rubber nano-composites.


2020 ◽  
Vol 26 (2) ◽  
pp. 62-69
Author(s):  
Farida Ali ◽  
Tuti I. Sari ◽  
Andi A. Siahaan ◽  
Al-Kautsar D. Arya ◽  
Tri Susanto

Penelitian ini untuk mengetahui pengaruh penambahan Natural Rubber (NR) dan Epoxidation Natural Rubber (ENR-46) dengan kompatibiliser Chlorprene Rubber (CR) pada aplikasi kompon termoplastik Poly Vinyl Chloride (PVC) dan Nitrile Butadiene Rubber (NBR), variabel penelitian meliputi ENR-46/PVC/NBR/CR, NR/PVC/NBR/CR dan CR-NR/PVC/NBR, CR-ENR-46/PVC/NBR. Parameter pengujian sifat fisik-mekanik : Hardness (Shore A), Tensile Strength (Mpa), Elongation at Break (%) dan ketahanan terhadap pelarut minyak (n-Pentane, Toluene, Hexane dan Pertalite). Hasil penelitian didapatkan untuk sifat fisik-mekanik, semakin banyak penambahan NR Kekerasan kompon termoplastik akan menurun, Tensile Strength dan Elongation at Break kompon akan meningkat begitu juga dengan CR-NR. Tetapi berbanding terbalik hasilnya untuk ENR-46 dan CR-ENR-46. Pengujian Ketahanan terhadap pelarut minyak semakin banyak penambahan ENR-46 Ketahanan kompon termoplastik terhadap pelarut akan meningkat, hasil yang sama juga pada CR-ENR-46. Tetapi berbanding terbalik hasilnya dengan penambahan NR dan CR-NR pada kompon termoplastik.


2015 ◽  
Vol 799-800 ◽  
pp. 115-119 ◽  
Author(s):  
Anika Zafiah M. Rus ◽  
Nur Munirah Abdullah ◽  
M.F.L. Abdullah ◽  
M. Izzul Faiz Idris

Graphite reinforced bio-based epoxy composites with different particulate fractions of graphite were investigated for mechanical properties such as tensile strength, elastic modulus and elongation at break. The graphite content was varied from 5 wt.%, 10 wt.%, 15 wt.%, 20 wt.%, 25 wt.%, 30 wt.% by weight percent in the composites. The results showed that the mechanical properties of the composites mainly depend on dispersion condition of the treated graphite filler, aggregate structure and strong interfacial bonding between treated graphite in the bio-based epoxy matrix. The composites showed improved tensile strength and elastic modulus with increase treated graphite weight loading. This also revealed the composites with increasing filler content was decreasing the elongation at break.


Polymers ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 117
Author(s):  
Le Thuy Hang ◽  
Do Quoc Viet ◽  
Nguyen Pham Duy Linh ◽  
Vu Anh Doan ◽  
Hai-Linh Thi Dang ◽  
...  

In this study, we present the fabrication of nitrile butadiene rubber/waste leather fiber (NBR/WLF) composites with different weight percentages of WLF and NBR (0/100, 20/80, 30/70, 40/60, 50/50, 60/40 wt/wt). WLF was prepared by cutting the scrap leathers from the waste product of the Vietnamese leather industry. Subsequently, in order to make the short fibers, it was mixed by a hammer mill. The characteristics of WLF/NBR composites such as mechanical properties (tensile strength, tear strength, hardness), dynamic mechanical properties, toluene absorption, and morphology were carefully evaluated. As a result, the tensile strength and tear strength become larger with increasing WLF content from 0 to 50 wt% and they decrease when further increasing WLF content. The highest tensile strength of 12.5 MPa and tear strength of 72.47 N/mm were achieved with the WLF/NBR ratio of 50/50 wt%. Both hardness and resistance of the developed materials with toluene increased with increasing WLF content. The SEM results showed a good adhesion of NBR matrix and the WLF. The increasing of storage modulus (E’) in comparison with raw NBR showed good compatibility between WLF and NBR matrix. This research showed that the recycled material from waste leather and NBR was successfully prepared and has great potential for manufacturing products such as floor covering courts and playgrounds, etc.


2021 ◽  
Vol 23 (1) ◽  
pp. 16
Author(s):  
Vienna Saraswaty ◽  
Rossy Choerun Nissa ◽  
Bonita Firdiana ◽  
Akbar Hanif Dawam Abdullah

THE PHYSICOCHEMICAL CHARACTERISTICS OF RECYCLED-PLASTIC PELLETS OBTAINED FROM DISPOSABLE FACE MASK WASTES. The government policy to wear a face mask during the COVID-19 pandemic has increased disposable face mask wastes. Thus, to reduce such wastes, it is necessary to evaluate the physicochemical characteristics of disposable face masks wastes before the recycling process and the recycled products. In this study, physicochemical characterization of the 3-ply disposable face masks and the recycled plastic pellets after disinfection using 0.5% v/v sodium hypochlorite were evaluated. A set of parameters including the characterization of surface morphology by a scanning electron microscope (SEM), functional groups properties by a fourier transform infra-red spectroscopy (FT-IR), thermal behavior by a differential scanning calorimetry (DSC), tensile strength and elongation at break were evaluated. The surface morphological of each layer 3-ply disposable face mask showed that the layers were composed of non-woven fibers. The FT-IR evaluation revealed that 3-ply disposable face mask was made from a polypropylene. At the same time, the DSC analysis found that the polypropylene was in the form of homopolymer. The SEM analysis showed that the recycled plastic pellets showed a rough and uneven surface. The FT-IR, tensile strength and elongation at break of the recycled plastic pellets showed similarity with a virgin PP type CP442XP and a recycled PP from secondary recycling PP (COPLAST COMPANY). In summary, recycling 3-ply disposable face mask wastes to become plastic pellets is recommended for handling disposable face mask wastes problem.


2006 ◽  
pp. 59-70 ◽  
Author(s):  
Milanka Djiporovic ◽  
Jovan Miljkovic ◽  
Eva Dingova

New materials based on wood have the advantage in the sense that their properties can be engineered so as to correspond to user demands. The properties which can be engineered are those relating both to their utilisation and machining, in particular - the tensile strength, elongation at break, modulus of elasticity and impact resistance. The research at the Faculty of Forestry and "Hipol" Chemical Industry related to the new type of wood-polypropylene composite. The content of wood filler was varied in the range between 40% and 70% mass contents of beech wood flour. After the highest tensile strength at 50% of filler content was determined, the effect of the wood filler origin was also examined at this content value. Therefore, wood flour of beech, poplar, acetylated pine and the waste MDF was used. The influence of the composition of the wood filler (beech combined with MDF, poplar and acetylated pine) in comparison with pure polypropylene matrix was also examined, as well as the effect of the type of coupling agent. Hopefully, the results obtained in this study might serve as the initial data for production of easily machined high-strength composites.


2018 ◽  
Vol 36 (6) ◽  
pp. 495-504 ◽  
Author(s):  
Sunil S Suresh ◽  
Smita Mohanty ◽  
Sanjay K Nayak

The current investigation deals with the recycling possibilities of poly(vinyl chloride) and poly(methyl methacrylate) in the presence of acrylonitrile butadiene rubber. Recycled blends of poly(vinyl chloride)/poly(methyl methacrylate) are successfully formed from the plastic constituents, those are recovered from waste computer products. However, lower impact performance of the blend and lower stability of the poly(vinyl chloride) phase in the recycled blend restricts its further usage in industrial purposes. Therefore, effective utilisation acrylonitrile butadiene rubber in a recycled blend was considered for improving mechanical and thermal performance. Incorporation of acrylonitrile butadiene rubber resulted in the improvement in impact performance as well as elongation-at-break of the recycled blend. The optimum impact performance was found in the blend with 9 wt% acrylonitrile butadiene rubber, which shows 363% of enhancement as compared with its parent blend. Moreover, incorporated acrylonitrile butadiene rubber also stabilises the poly(vinyl chloride) phase present in the recycled blend, similarly Fourier transform infrared spectroscopy studies indicate the interactions of various functionalities present in the recycled blend and acrylonitrile butadiene rubber. In addition to this, thermogravimetric analysis indicates the improvement in the thermal stability of the recycled blend after the addition of acrylonitrile butadiene rubber into it. The existence of partial miscibility in the recycled blend was identified using differential scanning calorimetry and scanning electron microscopy.


Author(s):  
F Hakami ◽  
A Pramanik ◽  
AK Basak ◽  
N Ridgway ◽  
MN Islam

Effect of abrasive particle size on tribological behaviour of different elastomers was investigated experimentally in this study. The size of abrasive particle size was varied from coarse (425 µm) to fine (82 µm). Wear rate and coefficient of friction were calculated and analyzed accordingly followed by the examination of worn surfaces by a scanning electron microscope to unravel the wear mechanism. Experimental results showed that abrasive size had a significant effect on wear and friction behaviour of the elastomers. As the abrasive particle size increased, wear rate and coefficient of friction also increased at different rates and exhibited different wear mechanisms that changed from friction to fatigue and roll formation. Mechanical properties of elastomers such as hardness, tensile strength, tear strength, and elongation at break also contributed to wear and friction. The effect of elongation at break and tensile strength on wear rate is more pronounced at lower abrasive particle size, whereas hardness and tear strength play a pivotal role at the higher abrasive size.


2005 ◽  
Vol 21 (3) ◽  
pp. 183-199
Author(s):  
G.K. Jana ◽  
C.K. Das

De-vulcanization of vulcanized elastomers represents a great challenge because of their three-dimensional network structure. Sulfur-cured gum natural rubbers containing three different sulfur/accelerator ratios were de-vulcanized by thio-acids. The process was carried out at 90 °C for 10 minutes in an open two-roll cracker-cum-mixing mill. Two concentrations of de-vulcanizing agent were tried in order to study the cleavage of the sulfidic bonds. The mechanical properties of the re-vulcanized rubber (like tensile strength, modulus, tear strength and elongation at break) were improved with increasing concentrations of de-vulcanizing agent, because the crosslink density increased. A decrease in scorch time and in optimum cure time and an increase in the state of cure were observed when vulcanized rubber was treated with high amounts of de-vulcanizing agent. The temperature of onset of degradation was also increased with increasing concentration of thio-acid. DMA analysis revealed that the storage modulus increased on re-vulcanization. From IR spectroscopy it was observed that oxidation of the main polymeric chains did not occur at the time of high temperature milling. Over 80% retention of the original mechanical properties (like tensile strength, modulus, tear strength and elongation at break) of the vulcanized natural rubber was achieved by this mechanochemical process.


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