Process Influences in the Combined Compacting and Back-Injection Process to Produce Back-Injected Self-Reinforced Composites (SRCs) – Analysis via Multiple Regression Modelling

2021 ◽  
Vol 36 (5) ◽  
pp. 608-619
Author(s):  
F. Jakob ◽  
J. Pollmeier ◽  
H.-P. Heim
Keyword(s):  
Reinforced Composites ◽  
Molded Part ◽  
Injection Process ◽  
New Process ◽  
One Step ◽  
Injection Molded ◽  
Temperature And Pressure ◽  
Materials Used ◽  
Air Pockets ◽  
Maximum Shear Strength

Abstract A new process to produce back-injected self-reinforced composites (SRCs) is presented. In contrast to other investigations on back-injection of SRCs, a process is presented which allows compacting and back injection of SRCs in one step where the SRCs are partly consolidated only via melt pressure inside the cavity. The mechanical properties of SRCs depend to a large extent on the process parameters of temperature and pressure during manufacture. These parameters are not yet known for back-injected areas. Sensors inside of the cavity measure the influences on the temperature and pressure conditions in the cavity. Initial studies on adhesion were carried out and analysed. For this purpose, shear tests of the back-injected component were carried out and a maximum shear strength of 5.81 MPa was determined for the materials used here. The investigations also show a dependence on the Distance from the Gate (DG) and the Mass temperature (TM). First microscopic examinations show good bonding between the SRC and the injection molded part, with no voids or air pockets in the boundary layer. It can also be seen that successful consolidation takes place in the area of the back injection.

The use of numerical analysis of the injection process to select the material for the injection molding

2021 ◽  
Vol 11 (1) ◽  
pp. 963-976
Author(s):  
Tomasz Jachowicz ◽  
Ivan Gajdoš ◽  
Vlastimil Cech ◽  
Volodymyr Krasinskyi
Keyword(s):  
Computer Simulation ◽  
Injection Molding ◽  
Energy Demand ◽  
Production Efficiency ◽  
Dimensional Accuracy ◽  
Polymer Materials ◽  
Technological Parameters ◽  
Molded Part ◽  
Injection Process ◽  
Materials Used

Abstract The article presents the methodology of using the results of computer simulation of the injection process to assess the suitability of the material for the injection molding. Computer simulation of the basic phenomena occurring during the filling phase, packing, and cooling phase of the injection molding provides a number of different results, containing typical information both on the suggested technological parameters of the process and on the dimensional accuracy of the molded part, but also allows obtaining data on the production efficiency and energy demand of the processing machine. On the basis of this information, it is possible to assess the suitability of the polymer materials used in the simulation, intended for the production of products from a specific industry, taking into account various criteria, mainly of an economic or qualitative nature.

Breakthrough on Routine Service Cycle Time Improvement – Leap Frog Concept, Duri Field, Indonesia

2020 ◽  
Author(s):  
R. Irawan
Keyword(s):  
Cycle Time ◽  
Critical Path ◽  
Well Control ◽  
Routine Service ◽  
New Process ◽  
Work Concept ◽  
Preparation Step ◽  
One Step ◽  
Time Average ◽  
Moving Process

Leap frog concept was created to address the loss of single joint rig agility and drive the cycle time average lower than ever. The idea is to move the preparation step into a background activity that includes moving the equipment, killing the well, dismantling the wellhead and installing the well control equipment/BOP before the rig came in. To realize the idea, a second set of equipment is provided along with the manpower. By moving the preparation step, the goal is to eliminate a 50% portion of the job from the critical path. The practice is currently performed in tubing pump wells on land operations. However, the work concept could be implemented for other type of wells, especially ESP wells. After implementation, the cycle time average went down from 18 hours to 11 hours per job, or down by ~40%. The toolpusher also reports more focused operations due to reduced scope and less crew to work with, making the leap frog operation safer and more reliable. Splitting the routine services into 2 parts not only shortened the process but it also reduces noise that usually appear in the preparation process. The team are rarely seen waiting on moving support problems that were usually seen in the conventional process. Having the new process implemented, the team had successfully not only lowered cycle time, but also eliminated several problems in one step. Other benefits from leap frog implementation is adding rig count virtually to the actual physical rig available on location, and also adding rig capacity and completing more jobs compared to the conventional rig. In other parts, leap frog faced some limitation and challenges, such as: limited equipment capability for leap frog remote team to work on stuck plunger, thus hindering its leap frog capability, and working in un-restricted/un-clustered area which disturb the moving process and operation safety.

Micro-Ribbons and Micro-Wires Silica Synthesis Using Bottom-Top Technique

2020 ◽  
Vol 1008 ◽  
pp. 33-38
Author(s):  
Marwa Nabil ◽  
Hussien A. Motaweh
Keyword(s):  
Selection Process ◽  
Chemical Properties ◽  
Industrial Applications ◽  
Preparation Process ◽  
Pure Silica ◽  
One Step ◽  
Materials Used ◽  
Sonication Technique ◽  
Silica Synthesis ◽  
Physical And Chemical

Silica is one of the most important materials used in many industries. The basic factor on which the selection process depends is the structural form, which is dependent on the various physical and chemical properties. One of the common methods in preparing pure silica is that it needs more than one stage to ensure the preparation process completion. The goal of this research is studying the nucleation technique (Bottom-top) for micro-wires and micro-ribbons silica synthesis. The silica nanoand microstructures are prepared using a duality (one step); a combination of alkali chemical etching process {potassium hydroxide (3 wt %) and n-propanol (30 Vol %)} and the ultra-sonication technique. In addition, the used materials in the preparation process are environmentally friendly materials that produce no harmful residues. The powder product is characterized using XRD, FTIR, Raman spectrum and SEM for determining the shape of architectures. The most significant factor of the nucleation mechanism is the sonication time of silica powder production during the dual technique. The product stages are as follows; silica nanoparticles (21-38 nm), nanoclusters silica (46 – 67 nm), micro-wires silica (1.17 – 6.29 μm), and micro-ribbons silica (19.4 – 54.1 μm). It's allowing for use in environmental applications (multiple wastewater purification, multiple uses in air filters, as well as many industrial applications).

scholarly journals Corrosion Study on Wellbore Materials for the CO2 Injection Process

Processes ◽  
2021 ◽  
Vol 9 (1) ◽  
pp. 115
Author(s):  
Le Quynh Hoa ◽  
Ralph Bäßler ◽  
Dirk Bettge ◽  
Enrico Buggisch ◽  
Bernadette Nicole Schiller ◽  
...  
Keyword(s):  
Cross Sections ◽  
Low Cost ◽  
Co2 Injection ◽  
Uniform Corrosion ◽  
Injection Wells ◽  
Safety Issues ◽  
Carbonation Process ◽  
Injection Process ◽  
Materials Used ◽  
Low Alloyed Steel

For reliability and safety issues of injection wells, corrosion resistance of materials used needs to be determined. Herein, representative low-cost materials, including carbon steel X70/1.8977 and low alloyed steel 1.7225, were embedded in mortar to mimic the realistic casing-mortar interface. Two types of cement were investigated: (1) Dyckerhoff Variodur commercial Portland cement, representing a highly acidic resistant cement and (2) Wollastonite, which can react with CO2 and become stable under a CO2 stream due to the carbonation process. Exposure tests were performed under 10 MPa and at 333 K in artificial aquifer fluid for up to 20 weeks, revealing crevice corrosion and uniform corrosion instead of expected pitting corrosion. To clarify the role of cement, simulated pore water was made by dispersing cement powder in aquifer fluid and used as a solution to expose steels. Surface analysis, accompanied by element mapping on exposed specimens and their cross-sections, was carried out to trace the chloride intrusion and corrosion process that followed.

Defect Minimization of an Injection Molded Plastic Component Using Conformal Cooling Channels

2021 ◽  
Vol 1019 ◽  
pp. 205-210
Author(s):  
Deepika S. Singraur ◽  
Bhushan T. Patil ◽  
Vasim A. Shaikh
Keyword(s):  
Performance Parameters ◽  
Cooling Process ◽  
Conformal Cooling ◽  
Cooling Channels ◽  
Molded Part ◽  
Cooling Method ◽  
Conformal Cooling Channels ◽  
Differential Shrinkage ◽  
Injection Molded ◽  
Injection Molded Plastic

The cooling process is an essential aspect while designing for uniform heat transfer between the mold and the molded part. Improper design and placement of cooling channels result in non-uniform cooling and thus results in differential shrinkage and warpage on the final product. The installation of the channels yet plays a crucial role in the cooling of the part. Conforming channels that are placed at an optimum distance from the part to enhance the cooling process. In this paper, the performance parameters of straight drilled channels are compared with the conformal cooling channels for an electric alarm box. The analysis indicates that the conformal cooling method improved and enhanced the cooling process and reduced the defects like warpage and differential shrinkage by 25.5% and 28.0% respectively.

3D printing of biofiber-reinforced composites and their mechanical properties: a review

2020 ◽  
Vol 26 (6) ◽  
pp. 1113-1129
Author(s):  
Lai Jiang ◽  
Xiaobo Peng ◽  
Daniel Walczyk
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Reinforced Composites ◽  
Research Directions ◽  
Content Type ◽  
Reinforced Composite ◽  
3D Printed ◽  
Materials Used ◽  
Printing Processes ◽  
Pure Resin

Purpose This paper aims to summarize the up-to-date research performed on combinations of various biofibers and resin systems used in different three-dimensional (3D) printing technologies, including powder-based, material extrusion, solid-sheet and liquid-based systems. Detailed information about each process, including materials used and process design, are described, with the resultant products’ mechanical properties compared with those of 3D-printed parts produced from pure resin or different material combinations. In most processes introduced in this paper, biofibers are beneficial in improving the mechanical properties of 3D-printed parts and the biodegradability of the parts made using these green materials is also greatly improved. However, research on 3D printing of biofiber-reinforced composites is still far from complete, and there are still many further studies and research areas that could be explored in the future. Design/methodology/approach The paper starts with an overview of the current scenario of the composite manufacturing industry and then the problems of advanced composite materials are pointed out, followed by an introduction of biocomposites. The main body of the paper covers literature reviews of recently emerged 3D printing technologies that were applied to biofiber-reinforced composite materials. This part is classified into subsections based on the form of the starting materials used in the 3D printing process. A comprehensive conclusion is drawn at the end of the paper summarizing the findings by the authors. Findings Most of the biofiber-reinforced 3D-printed products exhibited improved mechanical properties than products printed using pure resin, indicating that biofibers are good replacements for synthetic ones. However, synthetic fibers are far from being completely replaced by biofibers due to several of their disadvantages including higher moisture absorbance, lower thermal stability and mechanical properties. Many studies are being performed to solve these problems, yet there are still some 3D printing technologies in which research concerning biofiber-reinforced composite parts is quite limited. This paper unveils potential research directions that would further develop 3D printing in a sustainable manner. Originality/value This paper is a summary of attempts to use biofibers as reinforcements together with different resin systems as the starting material for 3D printing processes, and most of the currently available 3D printing techniques are included herein. All of these attempts are solutions to some principal problems with current 3D printing processes such as the limit in the variety of materials and the poor mechanical performance of 3D printed parts. Various types of biofibers are involved in these studies. This paper unveils potential research directions that would further widen the use of biofibers in 3D printing in a sustainable manner.

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