HIGH SPEED FATIGUE TESTS on SMALL SPECIMENS of PLAIN

PCI Journal ◽  
1959 ◽  
Vol 4 (2) ◽  
pp. 53-70 ◽  
Author(s):  
BASIL M. ASSIMACOPOULOS ◽  
ROBERT F. WARNER ◽  
CARL E. EKBERG, JR.
Keyword(s):  
2016 ◽  
Vol 847 ◽  
pp. 25-30 ◽  
Author(s):  
Dong Mei Tian ◽  
Jian Yin

As one of the key components of non-ballast slab track in high speed railway, cement asphalt emulsion mortar (CAM) has low compressive strength and low elastic modulus. This makes CAM possible to be served as supporting, height-adjusting, vibration-dissipating and deformation-fitting sandwich-layer between pre-stress slab and concrete roadbed. To study the fatigue behavior of the CAM, fatigue tests were conducted at room temperature and negative temperature, respectively. The permanent strain, elastic modulus and yield strength of fatigue-tested specimens were compared to the reference one. The results showed that the small permanent deformation lead to very little displacement differences among the slab track system. Secondly, the elastic modulus and yield strength of fatigue test specimens were both higher than that of reference one. Because the fatigue process might strengthen the CAM by compacting micro-cracks. Additionally, arising from the temperature sensitivity of asphalt, viscosity behavior of asphalt mortar at room temperature is changed to brittleness behavior at negative temperature.


Author(s):  
Akira Shimamoto ◽  
Ryo Kubota ◽  
Sung-mo Yang ◽  
Dae-kue Choi ◽  
Weiping Jia

An experimental study of high pressure water jet peening treatment on chromium steal SCr420 H3V2L2 is conducted to study the effects of cavitation impacts of high-speed water on fatigue crack initiation and propagation of notched specimens. There are six different kinds of specimens. First three kinds are treated with; only annealing, only water quenching, and only oil quenching. Other three kinds are treated with above heat treatment and water jet peening, respectively. An axial tensile fatigue tests’ condition is 260MPa maximum stress amplitude, 0 stress ratio and 10Hz frequency, while in-situ observation by SEM is employed. Although fatigue life of the specimens with annealing and water jet peening is shorter than that of only annealing, fatigue life of water and oil quenching with water jet peening specimens is obviously longer than those without water jet peening treatment. Water jet peening has increased residual stress inside the specimens on the latter case and raised their fatigue strength. In-situ observation on the crack tips approves above analysis.


Metals ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 899 ◽  
Author(s):  
Jian Chen ◽  
Yong Chae Lim ◽  
Donovan Leonard ◽  
Hui Huang ◽  
Zhili Feng ◽  
...  

Ultrasonic spot welding using different welding conditions was applied to join dissimilar metals of galvanized DP590 steel and AZ31B magnesium sheets. In situ high-speed imaging, digital image correlation, and infrared thermography were utilized to quantitatively study the interfacial relative motion, surface indentation, and heat generation across the joint faying interface and the sheet/sonotrode interfaces under the welding condition of moderate welding power and short welding time. For welds made with high power and long welding time, lap shear tensile tests as well as fatigue tests were carried out. Different fracture modes were observed after the lap shear tensile tests and fatigue tests performed under different peak loads. Post-weld cross-sectional analysis with scanning electron microscopy coupled with energy dispersive X-Ray spectroscopy revealed the variation of morphology and chemical composition at the joint interface for welds made with different welding conditions.


Author(s):  
Naoki Osawa ◽  
Tetsuya Nakamura ◽  
Norio Yamamoto ◽  
Junji Sawamura

A new simple fatigue testing machine, which can carry out fast and low-cost fatigue tests of welded joints subject to wave with high frequency vibration, has been developed. This machine is designed for plate bending type fatigue tests, and wave load is applied by using motors with eccentric mass. Springing vibration is superimposed by attaching an additional vibrator to the test specimen, and whipping vibration is superimposed by an intermittent hammering. Fatigue tests which simulate springing and whipping by a conventional servo-type fatigue testing machines are very expensive and use a large amount of electricity. If one uses these conventional machines, it is difficult to simulate superimposed stress wave forms at high speed, and it takes long hours of testing to examine the high frequency effect. In contrast, it is found that fatigue tests can be carried out in fast, i.e. waves with 10Hz or higher frequency for out-of-plane gusset welded joint specimens with 12mm plate thickness by using the developed machine. The electricity to be used for fatigue tests could be minimal, for example one thousandth of that needed for conventional machines. These results demonstrate the superiority of the developed machine.


1981 ◽  
Vol 103 (2) ◽  
pp. 466-473 ◽  
Author(s):  
I. Yuruzume ◽  
H. Mizutani

Effects of addendum modification of tooth profiles on the bending fatigue strength of high speed spur gear are discussed in this presentation: A JIS Class O Spur gear of m3, α20 deg, Z1 27, and made of AMS 6260 (AISI 9310) steel precisely ground after carburizing and hardening was meshed with the other gear of Z2 77 and operated at 8550 rpm. In this running test, bending load capacity and running performance comparisons between the gear with standard tooth profile and the two shifted gears of which tooth addendum modification coefficients were 0.35 and 0.8. The maximum normal load of the gear with addendum modification coefficient 0.8 at 107 (10 million) cycles was 1.8 kNsmm per unit tooth width. The maximum Hertz stress of this gear was 2.43 × 109 Nsm2. The allowable normal load of the gear with 0.8 was higher than that of the standard gear by 87 percent and higher than of the 0.35 profile shifted gears by 20 percent.


The experiments on high-frequency fatigue in copper, Armco iron, and mild steel described in the following paper were carried out in the Engineering Laboratory, Oxford, for the Fatigue Panel of the Aeronautical Research Committee. The cost of the apparatus was defrayed by a grant from the Engineering Research Board of the Department of Scientific and Industrial Research. In 1911 Prof. B. Hopkinson called attention to the importance of ascertaining whether the fatigue limit of metals was dependent on the rate of alternation of stress. He designed and made an electric alternating directstress machine, and published the results of tests on mild steel carried out at about 7,000 periods per minute (116 per second), which was more than three times as fast as any tests made up to that time. The results at this speed were compared with those made by Dr. Stanton at the National Physical Laboratory on the same material at 2,000 periods per minute (33 per second). Prof. Hopkinson considered that the results showed that speed had a marked effect, but he did not consider that his tests were conclusive. In the light of the knowledge gained on fatigue testing since that date neither set of tests can be considered satisfactory. The question is of importance to the users of high-speed machinery. It is also of importance when comparisons are made between tests carried out at different speeds, and, finally, it has a bearing on the causes of fatigue failure. For these reasons it appeared to be desirable to make a more thorough investigation, and, if possible, to extend the tests to very much higher speeds.


1961 ◽  
Vol 83 (2) ◽  
pp. 213-222 ◽  
Author(s):  
B. Sternlicht ◽  
P. Lewis ◽  
P. Flynn

The fatigue life of rolling-element bearings has been the subject of numerous investigations. Most recently the influence of the lubricant on fatigue failure has been given added emphasis. This paper presents the results of an investigation which was undertaken in order to gain a better understanding of fluid behavior in the contact zone and to determine the influence of the lubricant on rolling contact fatigue life. The investigation had three distinct facets: (a) An analysis was performed on pressure and temperature distribution within the contact zone of rolling disks. In the analysis Reynolds, energy, and elasticity equations were solved simultaneously and fluid properties, such as viscosity dependence on temperature and pressure were included. (b) Dynamic stresses in two contacting cylindrical bodies were measured by means of photoelastic techniques. These measurements were used to test the validity of the analytically predicted stress distribution. (c) High-speed ball-bearing fatigue tests were conducted with two specially blended oils which had the same viscosity at the bearing inlet temperature, but widely different pressure viscosity characteristics. The physical characteristics of the oils were the same as those considered in the analysis. The paper summarizes the work and presents a hypothesis for the failure mechanism.


2019 ◽  
Vol 814 ◽  
pp. 163-170
Author(s):  
Ye Da Lian ◽  
Z. Xu ◽  
Q. Gao ◽  
Lu Liu ◽  
Z. Wen

The fatigue tests were carried out under two kinds of hole-making technology, forming EDM and high-speed EDM. The hole taper and fracture surface of the sample were compared and analyzed. The finite element model with hole taper was established and the influence of the hole making technology on fatigue life was analyzed. Three conclusions have been obtained:First, the inner surface of the hole of the formed EDM is relatively flat, the residual deposit formed during the processing is less. and thickness of the recast layer and the content of oxygen are also lower than the high-speed EDM. Second,The fracture surface of the formed EDM shows obvious crack source, while the high-speed EDM has no crack source, and the area of the crack propagation area of the high-speed EDM is obviously larger. Third,the high-speed electric spark machining has obvious taper, under the load condition, the stress at the large hole end is higher than that at the small hole end, and large strain and damage are generated at the same time, resulting in crack initiation at the end of the large hole.


1998 ◽  
Vol 120 (4) ◽  
pp. 835-842 ◽  
Author(s):  
K.-D. Bouzakis ◽  
N. Vidakis ◽  
S. Mitsi

The rotational speed requirements of high speed spindles led to the development of angular contact hybrid bearings with ceramic balls and PVD coated steel races. The present paper describes the determination and verification of critical coating fatigue stresses as well as their application in coating fatigue calculations of hybrid bearing steel races. The fatigue limits of low temperature deposited PVD coatings were determined by the application of the impact test and its FEM simulation and validated through their successful application to the prediction of coating life in rolling contact fatigue tests of coated specimens. Furthermore, a computer program that performs the quasi-static simulation of bearing operation yields the necessary kinematic and dynamic parameters for a FEM simulation of the stress field occurring in coated rings. For the investigated bearings, an adequate fatigue performance of their coated races was computationally exhibited. The PVD coated hybrid bearings illustrated the predicted behavior in long duration tests, conducted in full scale test rigs.


2014 ◽  
Vol 488-489 ◽  
pp. 1281-1284
Author(s):  
Yong Li ◽  
Wen Qin Liu ◽  
Zhou Yang

The take-up winder is an important equipment of chemical fiber textile machinery. Vibration performance is the key to decide quality and service life of product. The modal of winder is analyzed. It is shown that the rotation speed cannot be kept away from fifth and sixth resonance frequency. The Maximum stress response is calculated by harmonic analysis. According to results of high-cycle fatigue tests, the service life of winder is evaluated. The results show that there is the risk of fatigue damage for small damp ratio. Unlimited fatigue life can be obtained by creasing damp ratio. It can be concluded that creasing damp is an effective way to improve the service life.


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