scholarly journals Devising technology for utilizing water treatment waste to produce ceramic building materials

2021 ◽  
Vol 1 (10 (109)) ◽  
pp. 14-22
Author(s):  
Larysa Spasonova ◽  
Іrіna Subota ◽  
Аnastasia Sholom
Keyword(s):  
Heavy Metals ◽  
Water Purification ◽  
Building Materials ◽  
Raw Materials ◽  
Copper Ion ◽  
High Strength ◽  
Ceramic Materials ◽  
Physicochemical Characteristics ◽  
Ceramic Technology ◽  
Ceramic Building

Based on the modern ideas about environmental protection, this paper reports a study into the utilization of water-treated waste from heavy metals (using copper(II) compounds as an example) for the manufacture of ceramic building materials. The examined clay minerals from local deposits and the optimal conditions for their heat treatment (at 1,100 °C) have been proposed for the sorption removal of pollutants of inorganic origin from wastewater. The use of wastewater after its treatment makes it possible to address several tasks at the same time: to protect the environment from pollution by technological wastewater, as well as to reuse wastewater in order to resolve the issue of water scarcity. Ceramic building materials were manufactured based on water purification waste (in the amount of 5 %) and clay raw materials. Their structural-mechanical and physicochemical characteristics have been comprehensively studied. Sintering processes begin at lower temperatures, which is why, with an increase in the annealing temperature to 1,000 °C and higher, their strength rapidly decreases. In the temperature range of 600‒1,100 °C, there are possibilities to apply ceramic technology to immobilize heavy metals in ceramic matrices. The prospect of utilizing water purification waste in the technological process of manufacturing inorganic ceramic materials has been shown. The safety of the building materials, manufactured by leaching pollutants from the ceramic samples using various aggressive environments (leaching to 6.4 %, 0.083 mg·cm2/day) has been investigated. The high strength and degree of the copper ion fixation in the structure of polymineral clay have been confirmed while secondary environmental pollution is almost absent

scholarly journals Preparation of basalt-based glass ceramics

2003 ◽  
Vol 68 (6) ◽  
pp. 505-510 ◽  
Author(s):  
Branko Matovic ◽  
Snezana Boskovic ◽  
Mihovil Logar
Keyword(s):  
Optical Microscopy ◽  
Phase Analysis ◽  
Glass Ceramic ◽  
Glassy Phase ◽  
Raw Materials ◽  
Glass Ceramics ◽  
High Strength ◽  
Ceramic Materials ◽  
X Ray ◽  
Glass Ceramic Materials

Local and conventional raw materials?massive basalt from the Vrelo locality on Kopaonik mountain?have been used as starting materials to test their suitability for the production of glass-ceramics. Crystallization phenomena of glasses of the fused basalt rocks were studied by X-ray phase analysis optical microscopy and other techniques. Various heat treatments were used and their influences, on controlling the microstructures and properties of the products were studied with the aim of developing high strength glass-ceramic materials. Diopside CaMg(SiO3)2 and hypersthene ((Mg,Fe)SiO3) were identifies as the crystalline phases. The final products contained considerable amounts of a glassy phase. The crystalline size was in range of 8?480 ?m with plate or needle shape. Microhardness, crashing strength and wears resistence of the glass-ceramics ranged from 6.5?7.5, from 2000?6300 kg/cm2 and from 0.1?0.2 g/cm, respectively.

scholarly journals High strength glass-ceramics sintered with coal gangue аs а raw material

2019 ◽  
Vol 51 (3) ◽  
pp. 285-294
Author(s):  
Dang Wei ◽  
H.-Y. He
Keyword(s):  
Building Materials ◽  
Raw Materials ◽  
Glass Ceramics ◽  
High Strength ◽  
Coal Gangue ◽  
Raw Material ◽  
Sintering Process ◽  
Forming Process ◽  
Sintered Glass ◽  
Utilization Ratio

High strength lightweight glass-ceramics were fabricated with coal gangue and clay as main raw materials. The utilization ratio of coal gangue, the ratio of the coal gangue with clay, mineralization agents, forming process and sintering process on the properties of the fabricated glass-ceramics were optimized. The utilization ratio of coal gangue reached 75, and the ratio of coal gangue to clay was 3/1, as an optimal property was observed. The optimal sintering temperature was found to be 1370?C. At this optimal temperature, the sintered glass-ceramics showed the main phase of mullite and spindle and so showed high strength, low density, and low water absorbance. The appropriate amounts of codoping of the TiO2, ZnO, and MnO2/dolomite as mineralization agents obviously enhanced the properties of the glass-ceramics. Process optimizations further determined reasonable and optimal process parameters. The high strength lightweight glass-ceramics fabricated in this work may be very suitable for various applications including building materials, cooking ceramics, and proppant materials, et al.

Ceramic Composition Material with Mullite Crystals Obtained from the Clayy Raw Material of Yakutia

2020 ◽  
Vol 992 ◽  
pp. 253-258
Author(s):  
M.P. Lebedev ◽  
V.N. Tagrov ◽  
E.S. Lukin
Keyword(s):  
Building Materials ◽  
Raw Materials ◽  
Practical Interest ◽  
Physical And Mechanical Properties ◽  
Ceramic Materials ◽  
Strength Properties ◽  
Raw Material ◽  
Composition Material ◽  
Material Base ◽  
Wide Range

The article deals with the manufacture of modern structural ceramic materials from clay and loam deposits of the Republic of Sakha (Yakutia). The importance and relevance of the development of the production of building materials from local raw materials is emphasized, since this will certainly affect the effectiveness of the construction complex as a whole. The successful development of the construction complex is capable of not only stimulating growth in all sectors of the economy, but also contributes to solving the most pressing social problems. Today, Yakutia has huge reserves of mineral raw materials for the production of a wide range of building materials and products. Of practical interest are wall materials made from clay soils. Given the features of the region’s raw material base, this work focuses on additional processing of traditional material. Controlling the complex physicochemical and structural-mechanical transformations that occur during heat treatment, a methodology has been developed for creating a composite material that will allow competitive innovative materials with enhanced strength properties to be produced with a reinforcing element with a glassy phase matrix of mullite crystals. The fabricated samples have a wide range of physical and mechanical properties and allow using it as a high-quality structural building ceramics, as well as industrial floor technical tile.

Environmental Friendly Ceramic Building Materials

2016 ◽  
Vol 690 ◽  
pp. 150-155 ◽  
Author(s):  
Toyohiko Sugiyama ◽  
Keiji Kusumoto ◽  
Masayoshi Ohashi ◽  
Akinori Kamiya
Keyword(s):  
High Performance ◽  
Building Materials ◽  
Bending Strength ◽  
Low Cost ◽  
Porous Ceramic ◽  
Ceramic Materials ◽  
Porous Ceramics ◽  
Heat Island ◽  
Solar Reflectance ◽  
Ceramic Building

The global warming is one of the most serious problems. The decrease of CO2 emissions in our daily life is an important subject today. Recently, an application of water retentive materials as a paving material has attracted a great deal of attention in Japan. This material is effective for reducing heat island phenomenon, which is also a recent problem in many cities in Japan. Water retained in the material during rainfall evaporates when heated by sunshine. The latent heat absorbed by evaporating water works to cool the surroundings. The water retentive ceramic products are expected to be useful for building materials as well as pavements. Several performances are required on the water retentive ceramics when it is used as building materials. Its cost and quality are the important factors. Porous ceramic materials formed by pressing without firing is one of ideal low cost and eco-friendly candidates. The porous ceramics is also expected to be produced from recycled ceramic materials. By optimizing its composition and forming method, a water retentive material with high performance was developed. The trial product had the properties as follows; fracture toughness: 1300N, bending strength: 175N/cm, water absorption: larger than 30%, and precision in size (length): +-0.5mm for 150mm. The product showed also enough frost resistance. In this paper, the fundamental properties of the porous ceramics prepared without firing are discussed with referring to the results of the field experiments.Another subject recently studied by several tile manufactures in Japan is the glazed tile with high solar reflectance. The exterior walls covered with such a high solar reflectance tile keeps the surface temperature of the wall lower under the strong sunshine of summer. It is effective against heat-island phenomenon. In this paper, the outline of the research results on visible and infrared reflectance of many kinds of glazes is also discussed.

scholarly journals NON-PLASTIC RAW MATERIALS FOR THE PRODUCTION OF CONSTRUCTION CERAMICS

2020 ◽  
Vol 3 (4) ◽  
pp. 31-38
Author(s):  
V. Men'shikova ◽  
L. Demina
Keyword(s):  
Raw Materials ◽  
Earth Metal ◽  
High Strength ◽  
Ceramic Materials ◽  
Component Composition ◽  
Magnesium Carbonate ◽  
Raw Material ◽  
Building Ceramic ◽  
Alkaline Earth Metal Oxides ◽  
The Cost

research by some scientists shows that the most expensive element in the manufacture of construction ceramics are clay materials, in particular kaolins. They allow getting products with high strength, but at the same time increase significantly the mass refractoriness. In this connection, a significant amount of melt is added or the firing temperature is increased. Of course, this leads to an increase in the cost of products. In Russia, the reserves of these raw materials are insufficient and it is advisable to look for new non-traditional types of raw materials. There is a need to adjust the component composition of ceramic masses and use non-plastic raw materials. An example is natural wollastonites or their analogues in the form of diopside, which are a little-used type of mineral raw material. In the Siberian region, there are several deposits of non-plastic varieties of raw materials for the production of fired construction products. The most famous are the deposits of the Slyudyansky and Sayan districts. The authors present the results of analysis of diopside rocks, where the chemical, mineral compositions and behavior of samples under heating are studied. The absence of alkali and alkaline earth metal oxides in diopsides was determined. The content of iron oxide in the amount of 0.1% indicates the purity of the raw material. More than half of the composition is occupied by silica, which is 53% and 58% in the rocks of the Burutuysky and Sayan deposits, respectively. The basis of the mineral composition of the samples is diopside, with the presence of quartz, calcite, mica and magnesium carbonate. This range of minerals is traditional in many charges of ceramic materials. Therefore, the possibility of using diopside rocks in the production of building ceramic materials is quite high.

scholarly journals Case Study: LCA Methodology Applied to Materials Management in a Brazilian Residential Construction Site

2016 ◽  
Vol 2016 ◽  
pp. 1-9 ◽  
Author(s):  
João de Lassio ◽  
Josué França ◽  
Kárida Espirito Santo ◽  
Assed Haddad
Keyword(s):  
Life Cycle ◽  
Construction Industry ◽  
Environmental Impacts ◽  
Building Materials ◽  
Raw Materials ◽  
Construction Materials ◽  
Ceramic Materials ◽  
Environmental Indicators ◽  
Life Cycle Thinking ◽  
Lca Methodology

The construction industry is increasingly concerned with improving the social, economic, and environmental indicators of sustainability. More than ever, the growing demand for construction materials reflects increased consumption of raw materials and energy, particularly during the phases of extraction, processing, and transportation of materials. This work aims to help decision-makers and to promote life cycle thinking in the construction industry. For this purpose, the life cycle assessment (LCA) methodology was chosen to analyze the environmental impacts of building materials used in the construction of a residence project in São Gonçalo, Rio de Janeiro, Brazil. The LCA methodology, based on ISO 14040 and ISO 14044 guidelines, is applied with available databases and the SimaPro program. As a result, this work shows that there is a substantial waste of nonrenewable energy, increasing global warming and harm to human health in this type of construction. This study also points out that, for this type of Brazilian construction, ceramic materials account for a high percentage of the mass of a total building and are thus responsible for the majority of environmental impacts.

scholarly journals THE USE OF WASTE MINERAL WOOL IN THE PRODUCTION OF CERAMIC WALL MATERIALS

2019 ◽  
Vol 10 (3) ◽  
pp. 53-60
Author(s):  
V. Z Abdrakhimov
Keyword(s):  
Building Materials ◽  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Ceramic Materials ◽  
Mineral Wool ◽  
Raw Material ◽  
Material Base ◽  
Fusible Clay ◽  
Environmental Situation ◽  
Wall Materials

The environmental situation in Russia is characterized by a high level of anthropogenic impact on the environment, significant environmental consequences of past economic activity. Their disposal and storage costs 8-10 % of the cost of products, so the disposal of such waste is of paramount importance.Due to the involvement of multi-tonnage waste in the production of ceramic materials of mass consumption, which include wall materials, it is possible to radically change the parameters of the raw material base of Russia, which also helps to reduce environmental tensions in the regions. The reduction of reserves of traditional natural raw materials makes us look for new ways to replace it with different types of waste. The experience of advanced foreign countries has shown the technical feasibility of this area and the use of more as a tool to protect the environment from pollution. However, almost all basic building materials can be made from waste or from waste in combination with natural raw materials. On the basis of fusible clay and waste basalt-gabbro-norite charge, which is formed in the production of mineral wool obtained ceramic brick with high physical and mechanical properties, brick grade M150 and above. The absolute advantage of the use of multi-tonnage waste is the unloading of the environmental situation, which contributes to the solution of industrial waste disposal and environmental protection. Innovative proposals for the use of waste from the production of mineral wool in the production of wall materials - ceramic bricks based on fusible clay, the novelty of which is confirmed by patents of the Russian Federation.

The General Properties and Applications of Ceramic Materials

2012 ◽  
Vol 174-177 ◽  
pp. 215-218
Author(s):  
Peng Wang
Keyword(s):  
Silicon Carbide ◽  
Construction Industry ◽  
Building Materials ◽  
High Strength ◽  
Modern Society ◽  
Ceramic Materials ◽  
Metallic Materials ◽  
High Melting ◽  
Melting Points ◽  
Traditional Ceramics

There are two groups of ceramics, traditional and modern ones. Brick, cement tile, and glass are traditional ceramics. They are inorganic non-metallic materials with high melting points, high strength, good strength, and excellent oxidation resistance. Construction industry mainly depends on them. However, traditional ceramics are brittle, low strength, low resistance. Compared with traditional ones, modern ceramics are magnitude finer, more homogeneous, and less porous. They include alumina, silicon nitride, silicon carbide, and boron carbide. They can be applied to building materials, components, and aerospace. Therefore, modern ceramics have stronger adaptability to modern society. Ceramic engineers need in-depth research on design and application modern ceramics.

Low-cost biodiesel production using waste oil and catalyst

2020 ◽  
pp. 0734242X2093517
Author(s):  
Raheleh Talavari ◽  
Shokoufe Hosseini ◽  
GR Moradi
Keyword(s):  
Electron Microscopy ◽  
Fossil Fuels ◽  
Building Materials ◽  
Raw Materials ◽  
Low Cost ◽  
High Strength ◽  
Biodiesel Production ◽  
Molar Ratio ◽  
Waste Frying Oil ◽  
X Ray

With the production of renewable biofuels, concerns about the end of fossil fuels have been partially eliminated. On the other hand, the utilization of low-cost and waste materials to provide the raw essential substances to manufacture these fuels is of paramount importance. Biodiesel is one of these fuels and the required raw materials for the reaction are oil (triglycerides), alcohol and catalyst. In this work, travertine stone powder (as waste in the manufacture of building materials) was used as a catalyst and waste frying oil as a source of triglyceride for biodiesel production. Using thermogravimetric and X-ray diffraction analysis, optimum temperature for catalyst calcination was selected at 900°C. Furthermore, X-ray fluorescence, Fourier transform infrared spectroscopy, Brunauer–Emmett–Teller, transmission electron microscopy and scanning electron microscopy analyses were performed. Using the design of experiments Response Surface Methodology, the optimum reaction conditions for biodiesel production yield of 97.74% were: reaction temperature 59.52°C (~60°C), time 3.8 h (228 min), catalyst concentration 1.36 wt.% and the methanol to oil molar ratio of 11:6. After reusing four times, the catalyst efficiency was reduced a little, and the biodiesel yield was 89.84%, indicating high strength and stability of the catalyst.

scholarly journals On the issue of expanding the base of mineral and complex additives for cement concrete

2019 ◽  
Vol 135 ◽  
pp. 01018
Author(s):  
Oleg Tarakanov ◽  
Elena Belyakova ◽  
Varvara Yurova
Keyword(s):  
Building Materials ◽  
High Efficiency ◽  
Materials Science ◽  
Raw Materials ◽  
Hydrate Formation ◽  
High Strength ◽  
Organic Additives ◽  
Cement Concrete ◽  
Concrete Production ◽  
Increased Strength

Modern materials science is characterized not only by the creation of high-strength building materials, but also by using a large number of raw materials and additives that improve the properties of concrete mixtures and concrete. The article considers the possibility of using both old and new generations of complex organomineral additives in concrete production. The nature of the effect of additives on the rheological behavior of cement systems and hydrate formation processes, as well as an assessment of the effect of mineral and organic additives on the composition of hydration products of cement systems, are revealed. Studies have shown that complex additives, which include hyper- and superplasticizers, lead to some slowdown in hydration and crystallization processes. The high efficiency of plasticizing additives helps to reduce water content, which in turn provides increased strength of cement concrete.

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