scholarly journals Statics simulation of the sulphate iron-containing wastewater neutralization process

Author(s):  
Anatolii Zhuchenko ◽  
Ruslan Osipa ◽  
Liudmyla Osipa ◽  
Dmytro Kovaliuk

At the present stage of technical progress, all industries face an extremely complex problem of creating reliable barriers that prevent the penetration of industrial emissions into the environment. Currently, the issues of stabilizing the quality of wastewater treatment have become especially important in connection with the task of developing wastewater-free industrial complexes. Among the complex scientific and technical problems associated with this task, the problem of stable and reliable maintenance of water quality parameters at the outlet of technological systems is crucial, as leakage of pollutants immediately affects the state of basic production, disrupting its technology and infecting ecosystems. The focus of industry on a sharp reduction in emissions and on the creation of industrial cycles with circulating water supply requires intensive efforts to improve the wastewater treatment technology, the introduction of high-performance processes and devices, as well as the synthesis of control systems for typical wastewater treatment processes. For the performance of automated control systems for typical cleaning processes, it is necessary to develop a software package on the basis of appropriate mathematical models of typical processes. To obtain them, methods of mathematical and simulation modeling and variance analysis were used. In order to assess the quality of modeling, the presented mathematical model describing the statics of the neutralization process for ferrous sulfate water was tested for compliance. To do this, two experiments were performed (the first at an initial concentration of sulfuric acid of 800 [mg/l] and ferrous sulfate of 4000 [mg/l] and the second at an initial concentration of sulfuric acid of 800 [mg/l] and ferrous sulfate of 2000 [mg/l]). First of all, a precondition for the reproducibility of experimental results was verified using the Cochrane test. The mathematical model was verified for adequacy on the basis of Fisher's criterion for the significance level q = 0.05 with degrees of freedom j1 = 16 and j2 = 17. For the first experiment, Grozr = 0.50557 and Gmab = 0.73; i.e., Grozr < Gmab and dispersions are homogeneous. Frozr = 1.0225 and Fmab = 2.4 and thus Frozr < Fmab, and there is no reason to say that the model is inadequate. For the second experiment, Grozr = 0.50308 and Gmab = 0.73; i.e., Grozr < Gmab and dispersions are also homogeneous. Frozr = 1.0005 and Fmab = 2.4 and thus Frozr < Fmab, which also indicates that the model is adequate. The issue related to the performance of technological systems for wastewater treatment in non-stationary modes is directly dictated by the specific operating conditions of treatment facilities, which are expressed by the instability of parameters at their inlet. The inability to apply the necessary technological action to the flow in time is a serious obstacle to the implementation of the cleaning depth, which is guaranteed by the physicochemical basis of the methods incorporated in technological systems and requiring cleaning standards. The operator cannot handle this complex task manually. On the basis of the proposed mathematical model, a structural-parametric diagram of the automated process control system has been developed, which makes it possible to proceed to the elaboration of algorithms and software for the control system necessary for automated control of the wastewater treatment process.

Author(s):  
Anatolii Zhuchenko ◽  
Ruslan Osipa ◽  
Liudmyla Osipa ◽  
Lesia Ladieva

In Ukraine, the condition of surface water near industrial enterprises is extremely critical. The operation of enterprises leads to intensive water pollution with industrial and domestic wastewater. Therefore, improving the quality of treatment facilities through the introduction of automated control systems is an urgent problem. For the operation of automated control systems for typical cleaning processes, a software package is required, which is developed on the basis of appropriate algorithmic software and mathematical models of processes. To obtain them, methods of mathematical and simulation modeling and block diagram method of algorithmization were used. In order to assess the quality of the developed algorithm for controlling the process of buffer wastewater neutralization during operation, a comparison of control system operation based on this algorithm with the most successful foreign variants of neutralization control systems was made. Simulation for the average values of operating parameters Q = 75 m3 / h, CP = 75 g / l, and Ck = 2 g / l at minimum b = 0.02 g / l pH and maximum buffer value b = 0.47 g / l pH, and also with  unidirectional extreme combination of parameters Q = 50 m3 / h, CP = 100 g / l, b = 0,02 g / l pH and Q = 100 m3 / h, CP= 50 g / l, for minimum b = 0.02 g / l pH and maximum buffering value  b = 0.47 g / l pH shows that the best quality of transient processes is for the control system operating on the basis of the developed algorithm. For any combination of parameters, the transients for this control system provide better quality transients. Studies have shown that the control system based on the developed algorithm in comparison with the previously proposed systems provides better process control by reducing the time of transients and reducing the dynamic deviation of the output parameters, which improves the quality of wastewater treatment. Given the non-stationary process and high requirements for the cleaning parameters, manual control of this process is beyond the power of even an experienced operator. The developed mathematical model describing the dynamics of the wastewater neutralization reactor with buffer properties and the process control algorithm made it possible to proceed to the development of the control system software, which is necessary for the automated control of this process.


To obtain reliable data on the properties of liquid metal and create automated control systems, the technological process of molding with crystallization under pressure is studied. A mathematical model of the input and output process parameters is developed. It is established that the compressibility of the melt can represent the main controlled parameter influencing on the physical-mechanical properties of the final products. The obtained castings using this technology are not inferior in their physical and mechanical properties to those produced by forging or stamping.


2021 ◽  
pp. 103-108
Author(s):  
Dmitry Aleksandrovich Solovyev ◽  
Galina Nickolaevna Kamyshova ◽  
Dmitry Alexandrovich Kolganov ◽  
Nadezhda Nickolaevna Terekhova

The article presents the results of modeling an intelligent control system for an irrigation complex. The introduction of precision irrigation technologies requires the development of new approaches to technical support. Traditional approaches based on simple process automation often do not lead to effective solutions. An approach based on the model of intellectualization of automated control systems is proposed. The structure of the intelligent control system for the irrigation complex is substantiated, which is based on an artificial neural network.


Author(s):  
А. У. Тахгириев ◽  
А. С-С. Хамзаев ◽  
У. А. Вагапов

В данной статье приводится описание технологического процесса обжига керамического кирпича в кольцевой печи Гофмана. Проанализирован существующий уровень автоматизации объекта. Приведено обоснование для внедрения автоматизированной системы управления процессом обжига кирпича и вариант структурной схемы системы автоматизированного управления. Также представлены основные характеристики интегрированной среды разработки SIMPLE-SCADA, выбранной для организации операторского уровня автоматизированной системы управления технологическим процессом. Для определения показателей качества системы определены прямые и косвенные оценки качества функционирования системы управления. This article describes the technological process of firing ceramic bricks in a ring Hoffmann furnace. The existing level of object automation is analyzed. The justification for the introduction of an automated control system for the brick firing process and a variant of the block diagram of the automated control system is given. The main characteristics of the integrated development environment SIMPLE-SCADA, selected for the organization of the operator level of the automated process control system, are also presented. To determine the quality indicators of the system, direct and indirect assessments of the quality of the management system are determined.


2000 ◽  
Vol 122 (10) ◽  
pp. 82-87
Author(s):  
Michael Valenti

This article focuses on the launch of Sputnik that transfixed the world by Carpenter Technology Corp. By incorporating advanced processing equipment, including a rolling mill, shape controller, annealing furnaces, wet grinders, and leveler with state-of-the-art automated control systems, Carpenter has improved the productivity and quality of its high value strip at a time when Space Shuttle launchings are taken in stride. The Carpenter specialty strip facility installed a cold rolling mill designed by Joseph Frohling GmbH of Olpe, Germany, in November last year, to increase rolling capacity and guarantee that the steel strip it produces meets the desired shape and thickness. In the Frohling mill, strip passes between two working rolls that reduce its thickness to sizes between 0.150 and 0.008 inch, at speeds up to 1500 feet per minute. Carpenter also installed three Ebner vertical annealing furnaces. Coiled strip on mandrels is unwound through each furnace, annealed, then rewound continuously to promote productivity.


2013 ◽  
Vol 760-762 ◽  
pp. 1080-1083
Author(s):  
Jun Gao

A good fuzzy control table is the key to a fuzzy control system, and the systems performance mainly depends on the quality of the table. Based on analyzing fully the principles of a typical fuzzy control systems and the procedures of building a fuzzy control table, this paper presents a new method of applying the boolean association rule data mining techniques to mining of fuzzy control table directly from the database of manual operating records.


Author(s):  
G. T. Kulakov ◽  
K. I. Artsiomenka

The article concerns the problem of structure-and-parametric optimization of a cascade automatic control system (CACS) by an example of a boiler power controller and a fuel controller. This CACS, which is a part of automatic control systems for power units, consists of two loops, viz. of an inner loop (which purpose is stabilization of the system) and an outer loop (designed for the adjustment) and, also, of two controller, viz. an outer controller (which is a basic one) provided for stabilization of the output value of the object (in our case, of the actual power unit capacity) and of an inner controller (which is an auxiliary one) provided to regulate fuel consumption. The internal controller builds up the control action with the aid of the boiler load controller of the power unit. As compared to single-loop automatic control systems, the cascade  system provides better quality of transient control due to the higher performance of the internal loop of the system. This advantage is especially noticeable when compensating for disturbances that come through the channel of regulating impact. The article presents two methods of setting, viz. the fuel controller and the boiler power controller. The application of these methods can improve the quality of power control and reduce fuel consumption in transient modes in comparison with the setting of these controllers of a typical power unit automatic power control system. The results of computer simulation of transient processes in CACS for input step surge and internal perturbation confirm the advantages of the methods are presented in this article.


2021 ◽  
Vol 2096 (1) ◽  
pp. 012069
Author(s):  
E L Eremin ◽  
L V Nikiforova ◽  
E A Shelenok

Abstract The paper is devoted to consideration of the problem of constructing a discrete-continuous decentralized nonlinear combined control system for two-link robotic manipulator with restrictions in control signals. The mathematical model of the manipulator is presented as a two-channel dynamic plant with nonlinear cross-links. As methods for solving this problem V. M. Popov’s hyperstability criterion and the conditions of L-dissipativity are used. With the help of simulation, the quality of the proposed control system is shown. The results obtained in article may be useful for construction the control systems for manipulators with many degrees of freedom and also for control various mechanical systems.


Author(s):  
G. I. Korshunov ◽  
V. A. Pritz ◽  
E. A. Frolova ◽  
A. E. Chupisov

It is shown that quality assurance of block-modular electronic systems is achieved on the basis of reliability of control. It is necessary to provide control and diagnostics in full at all stages of the life cycle in the practice of developing and manufacturing programmable block-modular controllers. New results on the creation of the necessary means for automated control systems of serial-capable controllers are presented. Such systems can be used in preliminary and acceptance tests, as well as during adjustment in the production process. The algorithmic, software and hardware of the automated control system have been developed for functionally complete sets of modules (electronic panels). The development is performed for controllers in the tasks of the electric drive and can be used in other applications. The features of structural and circuit solutions and the layout of an automated control system are given.


2020 ◽  
Vol 166 ◽  
pp. 05003
Author(s):  
Oleksandr Savytskyi ◽  
Maksym Tymoshenko ◽  
Oleksandr Hramm ◽  
Serhii Romanov

Sustainable development of industry is closely related with tries to automate industrial processes in all possible ways. Recent advances in automated control systems have led to decreasing the cost of hardware and energy consumption. This article describes examples of soft sensors using in various industries. The main advantages of soft sensors are low cost, flexibility and versatility. In addition, the soft sensors are environmentally friendly as they significantly reduce the amount of equipment and do not require utilization. Despite these benefits, there are some problems with using them. First problem consists in what information and how needs to be measured to use received data in calculation of another virtual data. Second problem is using proper software and the time of mathematical calculations. The goal of the soft sensors is generation of valid virtual data for the controller to increase the accuracy and quality of the automated control. The article is of interest from the point of view of possibilities to applicate modern technology in solving various tasks of automated control.


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