Making Charcoal Briquettes from Corncobs Organic Waste Using Variation of Type and Percentage of Adhesives

2017 ◽  
Vol 2 (1) ◽  
pp. 43 ◽  
Author(s):  
Lilih Sulistyaningkarti ◽  
Budi Utami

This study aimed to (1) make charcoal briquettes from corncobs organic waste; (2) determine the right type of adhesive to make a corncobs charcoal briquette to produce good quality briquettes; (3) determine the appropriate percentage of adhesive to produce corncobs briquettes to produce good quality briquettes; and (4) know the best characteristics of corncobs charcoal briquettes which include moisture content, volatile content, ash content, carbon content and caloric value. The sample used was corncob obtained from a corn farmer in Pasekan Village, Wonogiri regency. This research used experimental method in laboratory with several stages, namely: (1) preparation of materials; (2) carbonization; (3) crushing and sifting of charcoal (4) mixing charcoal with adhesive and water; (5) briquetting; (6) briquette drying; And (7) analysis of briquette quality. This adhesive types used in this research were tapioca flour and wheat flour and the percentage of adhesive material were 5%, 10% and 15% from total weight of charcoal powder. The result of the research were: (1) charcoal briquettes as alternative energy source can be made from biomass waste (corncobs organic waste); (2) charcoal briquettes from organic corncobs wastes using tapioca flour adhesives have better quality than using wheat flour adhesives; (3) the both charcoal briquettes using 5% of tapioca flour adhesive and 5% wheat flour adhesives have better quality than 10% and 15% in terms of moisture content, volatile content, ash content, carbon content and calorific value; and (4) the best characteristics obtained are for the charcoal briquettes using 5% of tapioca flour adhesive, which have water content of 3,665%; volatile matter amounting of 11.005%; ash content of 4.825%; fixed carbon content of 80.515%; and high heat value of 5661,071%.

2017 ◽  
Vol 18 (2) ◽  
Author(s):  
Widodo Hari Prabowo ◽  
Muhammad Viki Lutfiana ◽  
Rosid Rosid ◽  
Muhammad Burhanuddin Ubaidillah

ABSTRAK Energi yang berasal dari biomassa misalnya limbah baglog, yang selama ini dibuang atau tidak dimanfaatkan, merupakan limbah yang dapat dikonfersi menjadi sumber energi alternatif pengganti bahan bakar fosil. Limbah baglog  jamur dimanfaatkan sebagai bahan bakar dengan cara, mengubah limbah tersebut menjadi biobriket. Tujuan penelitian dilakukan untuk pengkajian laju pembakaran, nilai kalor, kadar abu, kadar air, kadar zat yang menguap, kadar karbon dan drop test pada biobriket. Metode yang digunakan dalam pembuatan menggunakan perbandingan A (1:1:1) dengan komposisi tepung kanji 250 gram limbah baglog 250 gram dan air 250 ml, perbandingan B (1:2:2) dengan komposisi tepung kanji 250 gram limbah baglog 500 gram dan air 500 ml, perbandingan C (1:3:3) dengan komposisi tepung kanji 250 gram  limbah baglog 1000 gram dan air 1000 ml. Pembutan yang pertama dengan penghancuran limbah baglog dan pengeringan, pencampuran tepung, limbah baglog dan air, pengepresan biobriket kemudian dikeringkan. Hasil penelitian memperoleh nilai kalor, kadar air, kadar karbon dan kadar zat yang menguap terdapat pada biobriket sampel A (1:1:1) sebesar 4065,69 kal/g, 5%, 15,4%, dan 71,4 %  untuk kadar abu terbaik terdapat pada sampel B (1:2:2) sebesar 4,8%. Kata kunci: Limbah baglog, biobriket, bahan bakar fosil, jamur tiram  ABSTRACT Energy derived from biomass such as baglog waste that has been disposed or not utilized, is a waste that can be converted into alternative energy sources of fossil fuel. Wastes baglog mushrooms are used as fuel by the way, turning the waste into bio briquette. The aim of this research is to test the combustion rate, calorific value, ash content, moisture content, volatile substance content, carbon content and drop test on bio briquett. The method used in the preparation uses A (1: 1: 1) comparison with starchy flour composition 250 grams of baglog 250 grams and 250 ml water, B ratio (1: 2: 2) with  starchy flour composition 250 grams baglog 500 grams and water 500 ml, C ratio (1: 3: 3) with starch flour composition 250 grams of baglog waste 1000 grams and water 1000 ml. Making the first with the destruction of baglog waste and drying, mixing flour, baglog waste and water, briquette pressing then dried. The results of the research were obtained values of caloric, water content, carbon content and the content of volatile substances in A (1: 1: 1) biobriket of 4065.69 cal / g, 5%, 15.4%, and 71.4% The best ash content was found in sample B (1: 2: 2) of 4.8%. The results obtained of calorific value, moisture content, carbon content and volatile substances were found in A (1: 1: 1) sample biobriket of 4065, 69 cal / g, 5%, 15.4%, and 71.4% for the best ash content were found in sample B (1: 2: 2) of 4.8%. Keywords : Baglog waste, bio briquette, fossil fuel, oyster mushroom


2019 ◽  
Vol 13 (1) ◽  
pp. 57
Author(s):  
Syarifhidayahtullah Syarif ◽  
Rochim Bakti Cahyono ◽  
Muslikhin Hidayat

A B S T R A C TThe conversion of cocoa shell waste into char briquettes has been carried out through various methods. However, the product characteristics do not meet the SNI briquettes requirements. Therefore, it is necessary to improve process engineering by mixing cocoa peel waste with red fruit pulp to get char briquettes in order to improve quality of briquette products. This research was carried out through pyrolysis process with temperthwatures up to 500 oC and held for 4 hours. The research objective was to produce char briquettes from cacao pod shell waste with the addition of red fruit pulp and its characteristic test. The study was designed with 2 variables, namely independent variables in the form of char raw material powder that passed 50 mesh sieve, weight ratio of cocoa shell char powder and red fruit pulp char powder (100:0, 70:30, 50:50, 30:70, and 0%:100%), pressure (100 kg/cm2), 10% starch adhesive from raw materials, and briquette diameter of 40 mm. Whereas the dependent variables are the moisture content (%), volatile content (%), ash content (%), fixed carbon content (%), and calorific value (cal/g). The results showed that the process of pyrolysis of char briquettes waste cocoa shell with red fruit pulp can increase its calorific value. The best characteristics of briquette were obtained from mixed briquettes (composition of 30%:70%) with moisture content of 5.63%, volatile content of 18.65%, ash content of 9.45%, fixed carbon content of 66.27%, and calorific value of 6422 cal/g.A B S T R A KPemanfaatan limbah kulit buah kakao menjadi briket arang telah banyak dilakukan melalui berbagai metode tetapi belum memenuhi persyaratan SNI briket arang. Oleh karena itu, perlu diupayakan untuk mendapatkan briket arang yang memenuhi persyaratan SNI. Salah satunya dengan cara mencampurkan limbah kulit kakao dengan ampas buah merah karena ampas buah merah memiliki nilai kalor yang cukup tinggi. Penelitian ini dilakukan melalui proses pirolisis dengan suhu sampai dengan 500 oC  dan ditahan selama 4 jam. Tujuan penelitian untuk memproduksi briket arang dari limbah kulit buah kakao dengan penambahan ampas buah merah serta uji karakteristiknya. Penelitian dirancang dengan 2 variabel, yaitu variabel bebas (independent variable) berupa ukuran serbuk bahan baku arang yang lolos saringan  50 mesh, rasio massa campuran serbuk arang kulit kakao dengan serbuk arang ampas buah merah (100:0, 70:30, 50:50, 30:70, dan 0%:100%), tekanan pengempaan (100 kg/cm2), perekat kanji 10% dari bahan baku, dan diameter briket 40 mm. Variabel terikat (dependent variable) yang diukur yaitu kadar air (%), kadar zat mudah menguap (%), kadar abu (%), kadar karbon terikat (%), dan nilai kalor (kal/g). Hasil penelitian menunjukkan bahwa, dengan melalui proses pirolisis briket arang limbah kulit kakao dengan ampas buah merah dapat meningkatkan nilai kalor-nya. Karakteristik briket terbaik diperoleh dari briket komposisi campuran (30%:70%) dengan kadar air 5,63 %, kadar zat mudah menguap 18,65 %, kadar abu 9,45 %, kadar karbon terikat 66,27 %, dan nilai kalor 6422 kal/g.


2020 ◽  
pp. 292-292
Author(s):  
Nugroho Pambudi ◽  
Panji Ardiyansyah ◽  
Riina Syivarulli ◽  
Muhammad Biddinika ◽  
Mochamad Syamsiro ◽  
...  

Hydrothermal carbonization (HTC) is a thermochemical process used in converting biomass into a coal-like substance known as hydrochar. This is usually carried out at high temperature with water below the saturation pressure for a certain period known as holding time. The biomass used was soybean dregs, which is the residue obtained from processing soy sauce with low economic value. The aim of this study therefore was to determine the calorific value of the hydrochar produced from soybean dregs at hydrothermal carbonization temperatures of 160?C, 190?C, and 220?C and at holding times of 30 and 60 minutes, also at a temperature of 190?C with the biomass and water ratio at 1:4 and 1:5. The results showed that the highest calorific value was produced a temperature of 220?C and a holding time of 60 minutes, which was 3,866 Kcal/Kg, the highest carbon content was 26.49%, the lowest moisture content was at 1.77%, the lowest volatile content was at 62.98%, while the lowest ash content was8.64%. Considering biomass to water ratio with the holding time, the highest calorific value was at 3,546 Kcal/Kg, the highest carbon content was 20.32%, the lowest moisture content at 1.71%, the lowest volatile content was 68.58%, while the lowest ash content was at 8.37%. The highest calorific value of the hydrochar produced was similar to the calorific value standard of lignite coal which is around 3,511-4,611 Kcal/Kg according to the American Standard Testing and Mineral (ASTM).


2015 ◽  
Vol 4 (2) ◽  
pp. 46-52
Author(s):  
Erwin Junary ◽  
Julham Prasetya Pane ◽  
Netti Herlina

The availability of the petroleum fuels that deprived from fossil is depleted with the increase of human population. The challenge for this fuel shortage crisis can certainly be anticipated with the manufacture of fuels deprived from renewable biomass. The study of this research is to create a biocharcoal deprived from sugar palm (Arenga pinnata) with the optimum carbonization time and temperature in order to obtain a biocharcoal with the highest calorific value. Biocharcoal is a charcoal created from biomass. The study of the determination of the optimum conditions for the manufacture of biocharcoal from sugar palm (Arenga pinnata) has a temperature variable of 300, 350, 400, 450 and 500 0C and time variable of 60, 90 and 120 minutes. Sugar palm was first cut into a small pieces and dried up under the sun and then put into a furnace to carbonate it according to the predetermined variables. The product from furnace was then put inside a desicator to cool it off for 30 minutes and then analyze it with moisture content test, ash content test, volatile matter content test, carbon content test and calorific value test. The best result was obtained at the temperature of 350 0C and 120 minutes of carbonization with the calorific value of 8611,2581 cal/gr, moisture content of %, ash content of %, volatile matter content of % and carbon content of %. Based of the calorific value obtained, the result shows that sugar palm (Arenga pinnata) biocharcoal could be utilize as an renewable alternative source fuels


2021 ◽  
Vol 6 (3) ◽  
Author(s):  
I Made Indradjaja M. Brunner ◽  
Arief Norhidayat ◽  
Satria M. Brunner

Solid Waste Processing Technology at the Source (TOSS) is an alternative method in processing organic and biomass waste on a communal scale. The processing of organic and biomass waste material is carried out in three stages of the process: biodrying which utilizes the aerobic activity of microorganisms; chopping which is intended to refine the material, and pelletization to compact the material into biomass pellets. The biodrying process in bamboo boxes is able to reduce the water content in organic and biomass waste within 4-5 days. Sorting of non-organic materials can be done at an early stage before or after the biodrying process. Sorting is required before chopping and pelletizing process to avoid unnecessary machine break down. The biomass pellet which is the final product has a diameter of about 10 mm with a length between 10-40 mm, a calorific value between 3000-4000 kcal/kg, and a moisture content of up to 15%. Compared to coal, biomass pellets tend to have higher volatile and ash content, while lower ash and sulfur content.


2015 ◽  
Vol 5 (01) ◽  
Author(s):  
Syamsudin Syamsudin

Kraft pulp mills generate large amounts of sludge cake with typical calorific value of 24 MJ/kg (dry and ash-free basis). Sludge cake could be utilized as an alternative energy through gasification to produce medium gaseous fuel. Sludge cake has a high moisture content and low dewaterability, probably due to biomass from the microbial growth in the wastewater treatment by activated sludge. These problems could be overcome by the addition of filtration aid utilizing biomass waste from pulp mill and dewatering processes by TAMD method. Drying was continued by utilizing hot flue gas from the boiler or lime kiln. Steam gasification of sludge cake by allothermal model could produce a gaseous fuel with a calorific value of 11 MJ/Nm3. Allothermal gasification model of two reactors was able for handling sludge cake with a moisture content of <55%, but produce gas with a high tar content.Gasification or combustion of sludge cake on this model should be performed at temperatures >1200°C to prevent slagging and fouling problem. In contrast, allothermal gasification model of three reactors could produce gas with a low tar content. Heat of gasification reaction might be supplied from thecombustion of volatile gas. Pyrolysis could be performed at temperatures <500oC to permit adequateheat supply for gasification and high char yield. Substitution of natural gas with producer gas need topay attention to the redesign of the combustion process associated with the lower heat of combustion.Keywords: sludge cake, dewatering, gasification, steam, CO2, medium gaseous fuelABSTRAK Pabrik pulp kraft menghasilkan sludge cake dalam jumlah besar dengan nilai kalor tipikal 20 MJ/kg (dasar kering dan bebas abu). Sludge cake dapat dimanfaatkan sebagai energi alternatif melalui gasifikasi untuk menghasilkan bahan bakar gas medium. Sludge cake memiliki kadar air tinggi dan dewaterability rendah, disebabkan adanya biomassa hasil pertumbuhan mikroba pengolahan air limbahsecara lumpur aktif. Kendala ini diatasi dengan penambahan media bantu  filtrasi memanfaatkan limbah biomassa pabrik pulp dan proses dewatering dengan metode TAMD. Pengeringan dilanjutkan dengan memanfaatkan gas panas dari boiler atau lime kiln. Proses gasifikasi-kukus allothermal terhadap sludge cake dapat menghasilkan gas bakar dengan nilai kalor 11 MJ/Nm3. Gasifikasi allothermal model dua reaktor mampu menangani sludge cake dengan kadar air <55%, namun menghasilkan gas dengan kadar tar yang tinggi. Gasifikasi atau pembakaran sludge cake pada model ini sebaiknya dilakukan pada suhu di bawah 1200oC untuk menghindari terjadinya slagging dan fouling. Sebaliknya, gasifikasi allothermal model tiga reaktor dapat menghasilkan gas dengan kadar tar rendah. Panas reaksi gasifikasi mungkin dapat dipenuhi dari pembakaran gas volatil hasil pirolisis. Pirolisis dapat dilakukan pada suhu <500ºC dengan mempertimbangkan kecukupan suplai panas gasifikasi dan yield arang tinggi. Penggantian gas bumi dengan gas produser perlu memperhatikan redesign proses pembakaran terkait dengan panas pembakaran yang lebih rendah.Kata kunci: sludge cake, dewatering, gasifikasi, kukus, CO2, bahan bakar gas kalor medium


2020 ◽  
Vol 10 (2) ◽  
pp. 17-22
Author(s):  
Alpian ◽  
Raynold Panjaitan ◽  
Adi Jaya ◽  
Yanciluk ◽  
Wahyu Supriyati ◽  
...  

Charcoal briquettes can be an alternative energy and can be produced from Gerunggang and Tumih types of wood. These two types of wood are commonly found in Kalampangan Village as pioneer plants on burned peatlands. The research objective was to determine the chemical properties of charcoal briquettes produced from biomass waste from land processing without burning with several compositions of Gerunggang wood and Tumih wood. The chemical properties of charcoal briquettes refer to the Indonesian National Standard (SNI 01-6235-2000) and Standard Permen ESDM No. 047 of 2006. The results showed that all composition treatments in the ash content test, fixed carbon content and calorific value met the standards, while the test for volatile content in all treatment compositions did not meet the Indonesian National Standard (SNI 01-6235-2000). The composition of the most potential chemical properties and following the two standards used is the composition of 100% Tumih with ash content of 7.67%, volatile matter content of 27.23%, fixed carbon of 55.00%, and heating value of 5902.18 cal/g.


Author(s):  
Rapheal Ige ◽  
Elinge Ogala ◽  
Cosmos Moki ◽  
Abdulrahman Habeeb

The selection or choice of agro-waste briquettes for domestic and industrial cottage applications depends on the fuel properties. In this study, the briquette was produced by carbonizing the rice stalk followed by crushing and sieving, the binder was prepared by dissolving the starch in hot water, then mixed with the sieved carbonized rice stalk and then the briquette was produced using the briquetting machine. Proximate analyses, viability, characteristics and combustion were determined to know the average composition of their constituents. From the results obtained it was observed that ash content, moisture content, after glow and ignition propagation decrease as the binder ratio increase while fixed carbon content, volatile matter, calorific value, density and compressive strength increase. The results of this work indicate that briquettes produced using high concentration of the binder would make good biomass fuels. However, it has a high moisture content of 25.00%, high ash content of 23.00%, moderate volatile matter of 44.80%, low fixed carbon content of 32.20%, moderate calorific value of 13.86 MJ/Kg and high density of 0.643g/cm3. The results obtained for all the parameters showed that rice stalks briquettes produced with high concentration of the binder (starch) had a better performance based on their combustion profile.


2019 ◽  
Vol 13 (1) ◽  
pp. 51
Author(s):  
Mutiara Fadila Rania ◽  
I Gede Eka Lesmana ◽  
Eka Maulana

The garbage dumping in Tegal Regency has reached 989.8 m3/day and increasing every year. The percentage of waste in Murareja landfill is dominated by plastic waste which is 40.15%. The plastic waste will be processed by pyrolysis by utilizing Refuse Derived Fuel (RDF) as its fuel. The percentage of garbage in Murareja TPA that can be used as RDF is quite high, which is 28.7%, consisting of 15.35% paper waste, 2.35% rubber / leather waste, 2% garbage cloth, 1% wood waste, and 8% plastic waste. The waste is considered potentially to be produced into RDF. The production of RDF aims to convert the combustible waste fraction from 4K1P waste (Paper, Wood, Fabrics, Rubber / Leather and Plastics) to be fueled. Therefore it is important to know how much potential of 4K1P waste to be processed into RDF, and how optimal calorific value of RDF is to be used as fuel of pyrolysis incinerator on Waste Power Generation at Murareja TPA, Tegal regency. Based on the result of the research that has been done, the theoretical value of the theoretical value of 4K1P RDF briquette is 3677.0945 - 5507.114 [kcal / kg]. From the actual data obtained with laboratory testing the value of RDF beverage caloric waste 4K1P RDF amounted to 3973.45 [kCal / kg]. The optimal calorific value of RDF required as a pyrolysis incinerator fuel is 3248.809 [kcal / kg]. Based on the results of laboratory tests, the percentage of moisture content, ash content, volatile content and carbon content are 4.68%, 11.64%, 7.81% and 75.87% respectively.


2022 ◽  
Vol 2022 ◽  
pp. 1-13
Author(s):  
Assefa Tesfaye ◽  
Fentahun Workie ◽  
Venkatesh S. Kumar

Biomass energy accounts for more than 92 percent of overall energy consumption in Ethiopia. As a result, Ethiopia is one of the world’s most biomass-dependent countries. The high reliance on wood fuels and agricultural residues for fuel harms society’s social, economic, and environmental well-being. This study aims to create and test the quality of fuel briquettes made from the coffee husk. Also built and produced are a carboniser/charcoal kiln, a manually operated molder system, and a briquette stove for burning the manufactured briquette. The carboniser converts 15 kg of raw coffee husk into 6 kg of carbonised char in 25 minutes, and the manually operated briquette molder can press 30 kg per hour. The efficiency of converting raw coffee husk into carbonised char content was 40.12%. In the geological survey of Ethiopia, the geochemical laboratory directorate received triplicate samples of the fuel briquette charcoal for analysis. Moisture content, fixed carbon content, ash content, sulfur content, and calorific value were determined using a bomb calorimeter and a ceramic lining furnace. Physical properties of fuel briquettes ranged from 10.03% moisture content, 970 kg/m3 density, 81% fixed carbon, 5.15% ash content, 0% sulfur, and 30.54 Kcal/kg higher heating value, according to laboratory results. The results of the study revealed that the coffee husk fuel briquettes produced have more positive characteristics. Fuel briquettes were cost-effective and environmentally friendly and reduced deforestation compared to firewood. This study clearly shows that briquettes made from coffee husk could be used as an alternative energy source when this kind of waste is well managed.


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