scholarly journals TINJAUAN PEMANFAATAN SLUDGE CAKE PABRIK PULP KRAFT SEBAGAI ENERGI ALTERNATIF MELALUI PROSES GASIFIKASI

2015 ◽  
Vol 5 (01) ◽  
Author(s):  
Syamsudin Syamsudin
Keyword(s):  
Moisture Content ◽  
Alternative Energy ◽  
Combustion Process ◽  
Pulp Mill ◽  
Calorific Value ◽  
Steam Gasification ◽  
Gaseous Fuel ◽  
Biomass Waste ◽  
Lime Kiln ◽  
Sludge Cake

Kraft pulp mills generate large amounts of sludge cake with typical calorific value of 24 MJ/kg (dry and ash-free basis). Sludge cake could be utilized as an alternative energy through gasification to produce medium gaseous fuel. Sludge cake has a high moisture content and low dewaterability, probably due to biomass from the microbial growth in the wastewater treatment by activated sludge. These problems could be overcome by the addition of filtration aid utilizing biomass waste from pulp mill and dewatering processes by TAMD method. Drying was continued by utilizing hot flue gas from the boiler or lime kiln. Steam gasification of sludge cake by allothermal model could produce a gaseous fuel with a calorific value of 11 MJ/Nm3. Allothermal gasification model of two reactors was able for handling sludge cake with a moisture content of <55%, but produce gas with a high tar content.Gasification or combustion of sludge cake on this model should be performed at temperatures >1200°C to prevent slagging and fouling problem. In contrast, allothermal gasification model of three reactors could produce gas with a low tar content. Heat of gasification reaction might be supplied from thecombustion of volatile gas. Pyrolysis could be performed at temperatures <500oC to permit adequateheat supply for gasification and high char yield. Substitution of natural gas with producer gas need topay attention to the redesign of the combustion process associated with the lower heat of combustion.Keywords: sludge cake, dewatering, gasification, steam, CO2, medium gaseous fuelABSTRAK Pabrik pulp kraft menghasilkan sludge cake dalam jumlah besar dengan nilai kalor tipikal 20 MJ/kg (dasar kering dan bebas abu). Sludge cake dapat dimanfaatkan sebagai energi alternatif melalui gasifikasi untuk menghasilkan bahan bakar gas medium. Sludge cake memiliki kadar air tinggi dan dewaterability rendah, disebabkan adanya biomassa hasil pertumbuhan mikroba pengolahan air limbahsecara lumpur aktif. Kendala ini diatasi dengan penambahan media bantu  filtrasi memanfaatkan limbah biomassa pabrik pulp dan proses dewatering dengan metode TAMD. Pengeringan dilanjutkan dengan memanfaatkan gas panas dari boiler atau lime kiln. Proses gasifikasi-kukus allothermal terhadap sludge cake dapat menghasilkan gas bakar dengan nilai kalor 11 MJ/Nm3. Gasifikasi allothermal model dua reaktor mampu menangani sludge cake dengan kadar air <55%, namun menghasilkan gas dengan kadar tar yang tinggi. Gasifikasi atau pembakaran sludge cake pada model ini sebaiknya dilakukan pada suhu di bawah 1200oC untuk menghindari terjadinya slagging dan fouling. Sebaliknya, gasifikasi allothermal model tiga reaktor dapat menghasilkan gas dengan kadar tar rendah. Panas reaksi gasifikasi mungkin dapat dipenuhi dari pembakaran gas volatil hasil pirolisis. Pirolisis dapat dilakukan pada suhu <500ºC dengan mempertimbangkan kecukupan suplai panas gasifikasi dan yield arang tinggi. Penggantian gas bumi dengan gas produser perlu memperhatikan redesign proses pembakaran terkait dengan panas pembakaran yang lebih rendah.Kata kunci: sludge cake, dewatering, gasifikasi, kukus, CO2, bahan bakar gas kalor medium

Making Charcoal Briquettes from Corncobs Organic Waste Using Variation of Type and Percentage of Adhesives

2017 ◽  
Vol 2 (1) ◽  
pp. 43 ◽  
Author(s):  
Lilih Sulistyaningkarti ◽  
Budi Utami
Keyword(s):  
Moisture Content ◽  
Carbon Content ◽  
Wheat Flour ◽  
Alternative Energy ◽  
Organic Waste ◽  
Calorific Value ◽  
Ash Content ◽  
Volatile Content ◽  
Biomass Waste ◽  
Tapioca Flour

This study aimed to (1) make charcoal briquettes from corncobs organic waste; (2) determine the right type of adhesive to make a corncobs charcoal briquette to produce good quality briquettes; (3) determine the appropriate percentage of adhesive to produce corncobs briquettes to produce good quality briquettes; and (4) know the best characteristics of corncobs charcoal briquettes which include moisture content, volatile content, ash content, carbon content and caloric value. The sample used was corncob obtained from a corn farmer in Pasekan Village, Wonogiri regency. This research used experimental method in laboratory with several stages, namely: (1) preparation of materials; (2) carbonization; (3) crushing and sifting of charcoal (4) mixing charcoal with adhesive and water; (5) briquetting; (6) briquette drying; And (7) analysis of briquette quality. This adhesive types used in this research were tapioca flour and wheat flour and the percentage of adhesive material were 5%, 10% and 15% from total weight of charcoal powder. The result of the research were: (1) charcoal briquettes as alternative energy source can be made from biomass waste (corncobs organic waste); (2) charcoal briquettes from organic corncobs wastes using tapioca flour adhesives have better quality than using wheat flour adhesives; (3) the both charcoal briquettes using 5% of tapioca flour adhesive and 5% wheat flour adhesives have better quality than 10% and 15% in terms of moisture content, volatile content, ash content, carbon content and calorific value; and (4) the best characteristics obtained are for the charcoal briquettes using 5% of tapioca flour adhesive, which have water content of 3,665%; volatile matter amounting of 11.005%; ash content of 4.825%; fixed carbon content of 80.515%; and high heat value of 5661,071%.

scholarly journals Characteristics of Woody Cutting Waste Briquette with Paper Waste Pulp as Binder

2020 ◽  
Vol 190 ◽  
pp. 00030
Author(s):  
Qurrotin Ayunina Maulida Okta Arifianti ◽  
Azmi Alvian Gabriel ◽  
Syarif Hidayatulloh ◽  
Kuntum Khoiro Ummatin
Keyword(s):  
Moisture Content ◽  
Ignition Time ◽  
Combustion Process ◽  
Calorific Value ◽  
Volatile Matter ◽  
Proximate Analysis ◽  
Hydraulic Press ◽  
Combustion Characteristic ◽  
Paper Waste ◽  
Iron Mold

The current research aimed to increase the calorific value of woody cutting waste briquette with paper waste pulp as binder. There were three different binder variation used in this study, they are 5 %, 10 %, and 15 %. To create a briquette, a cylindrical iron mold with diameter of 3.5 cm and height of 3 cm and a hydraulic press with 2 t power were applied. The physical characteristics of the combination woody waste briquette and paper waste pulp, such as moisture content, ash content, volatile matter and carbon fix were examined using proximate analysis. The calorific value of briquetted fuel was tested by bomb calorimeter. The combustion test was performed to determine the combustion characteristic of briquettes, for example initial ignition time, temperature distribution, and combustion process duration. The general result shows that the calorific value of briquette stood in the range of 4 876 kCal kg–1 to 4 993 kCal kg–1. The maximum moisture content of briquette was 5.32 %. The longest burning time was 105 min.

scholarly journals Pengolahan Sampah Organik dan Limbah Biomassa dengan Teknologi Olah Sampah di Sumbernya

2021 ◽  
Vol 6 (3) ◽  
Author(s):  
I Made Indradjaja M. Brunner ◽  
Arief Norhidayat ◽  
Satria M. Brunner
Keyword(s):  
Moisture Content ◽  
Water Content ◽  
Early Stage ◽  
Calorific Value ◽  
Ash Content ◽  
Waste Processing ◽  
Biomass Waste ◽  
Aerobic Activity ◽  
Three Stages ◽  
Biomass Pellet

Solid Waste Processing Technology at the Source (TOSS) is an alternative method in processing organic and biomass waste on a communal scale. The processing of organic and biomass waste material is carried out in three stages of the process: biodrying which utilizes the aerobic activity of microorganisms; chopping which is intended to refine the material, and pelletization to compact the material into biomass pellets. The biodrying process in bamboo boxes is able to reduce the water content in organic and biomass waste within 4-5 days. Sorting of non-organic materials can be done at an early stage before or after the biodrying process. Sorting is required before chopping and pelletizing process to avoid unnecessary machine break down. The biomass pellet which is the final product has a diameter of about 10 mm with a length between 10-40 mm, a calorific value between 3000-4000 kcal/kg, and a moisture content of up to 15%. Compared to coal, biomass pellets tend to have higher volatile and ash content, while lower ash and sulfur content.

scholarly journals Chemical Properties of Charcoal Briquette with Composition Types of Gerunggang (Cratoxylon Arborescens) and Tumih (Combretocarpus Rotundatus) Wood from Tropical Peatlands

2020 ◽  
Vol 10 (2) ◽  
pp. 17-22
Author(s):  
Alpian ◽  
Raynold Panjaitan ◽  
Adi Jaya ◽  
Yanciluk ◽  
Wahyu Supriyati ◽  
...  
Keyword(s):  
Alternative Energy ◽  
Chemical Properties ◽  
Calorific Value ◽  
Volatile Matter ◽  
Matter Content ◽  
Ash Content ◽  
National Standard ◽  
Fixed Carbon ◽  
Biomass Waste ◽  
Pioneer Plants

Charcoal briquettes can be an alternative energy and can be produced from Gerunggang and Tumih types of wood. These two types of wood are commonly found in Kalampangan Village as pioneer plants on burned peatlands. The research objective was to determine the chemical properties of charcoal briquettes produced from biomass waste from land processing without burning with several compositions of Gerunggang wood and Tumih wood. The chemical properties of charcoal briquettes refer to the Indonesian National Standard (SNI 01-6235-2000) and Standard Permen ESDM No. 047 of 2006. The results showed that all composition treatments in the ash content test, fixed carbon content and calorific value met the standards, while the test for volatile content in all treatment compositions did not meet the Indonesian National Standard (SNI 01-6235-2000). The composition of the most potential chemical properties and following the two standards used is the composition of 100% Tumih with ash content of 7.67%, volatile matter content of 27.23%, fixed carbon of 55.00%, and heating value of 5902.18 cal/g.

scholarly journals Mechanical Dewatering and Thermal Drying Characteristics of Pulp Mill Sludge Cake

2020 ◽  
Author(s):  
Kevin Prawiranto ◽  
Syamsudin ◽  
Herri Susanto
Keyword(s):  
Energy Consumption ◽  
Moisture Content ◽  
Water Content ◽  
Calorific Value ◽  
High Water Content ◽  
Initial Water Content ◽  
Main Concern ◽  
Coal Powder ◽  
Thermal Drying ◽  
Sludge Cake

Sludge cake is a type of solid waste in pulp and paper mills which may harm the environment if disposed without treatment. Its proximate analysis (adb) are: ash 26.74%; volatile matter 59.09%; fixed carbon 11.04%; moisture 3.13%, while its ultimate analysis (adb) are: C 33.46%; H 4.5%; N 1.14%; S 0.35%; O 33.81%. Having a calorific value of 3000 cal/g (adb), sludge cake may be used as renewable fuel. Unfortunately it has a high water content, so reduction of water content become a main concern in utilizing sludge cake. A combination of mechanical dewatering and thermal drying has been considered for water removal with a minimum energy consumption. Moreover, the application of pressurized mechanical dewatering may also play a role in formation of briquettes.Experiments on mechanical dewatering and thermal drying were carried out using 50 g sludge cake with initial water content 73%. With a pressure of 400 kg/cm2 for compression, water content at the end of mechanical dewatering was 57%. This dewatered slugde was subsequently treated using thermal drying to a moisture content of 15%. Calculated total energy for this combination of mechanical dewatering and thermal drying was about 1080 J/g. This value was lower than the energy consumption of 1520 J/g required for direct thermal drying from its moisture content of 73% down to 15%. Experiments on the use of coal powder as compression aid were also trial to improve sludge dewaterability and briquettes calorific value. Mechanical dewatering of slugde with addition of 20%-w/w coal powder resulting a briquette with moisture content of 38% at compression pressure of 400 kg/cm2. The drying curves of briquette did not affected with its size if its diameter was less than 0.5 cm. Briquette with 1 cm thickness took significantly more time to remove its water content.

scholarly journals PENGARUH KOMPOSISI PEREKAT TEPUNG PADA BIOBRIKET LIMBAH BAGLOG JAMUR

2017 ◽  
Vol 18 (2) ◽  
Author(s):  
Widodo Hari Prabowo ◽  
Muhammad Viki Lutfiana ◽  
Rosid Rosid ◽  
Muhammad Burhanuddin Ubaidillah
Keyword(s):  
Moisture Content ◽  
Carbon Content ◽  
Alternative Energy ◽  
Fossil Fuel ◽  
Calorific Value ◽  
Ash Content ◽  
Volatile Substance ◽  
Drop Test ◽  
Volatile Substances ◽  
Alternative Energy Sources

ABSTRAK Energi yang berasal dari biomassa misalnya limbah baglog, yang selama ini dibuang atau tidak dimanfaatkan, merupakan limbah yang dapat dikonfersi menjadi sumber energi alternatif pengganti bahan bakar fosil. Limbah baglog  jamur dimanfaatkan sebagai bahan bakar dengan cara, mengubah limbah tersebut menjadi biobriket. Tujuan penelitian dilakukan untuk pengkajian laju pembakaran, nilai kalor, kadar abu, kadar air, kadar zat yang menguap, kadar karbon dan drop test pada biobriket. Metode yang digunakan dalam pembuatan menggunakan perbandingan A (1:1:1) dengan komposisi tepung kanji 250 gram limbah baglog 250 gram dan air 250 ml, perbandingan B (1:2:2) dengan komposisi tepung kanji 250 gram limbah baglog 500 gram dan air 500 ml, perbandingan C (1:3:3) dengan komposisi tepung kanji 250 gram  limbah baglog 1000 gram dan air 1000 ml. Pembutan yang pertama dengan penghancuran limbah baglog dan pengeringan, pencampuran tepung, limbah baglog dan air, pengepresan biobriket kemudian dikeringkan. Hasil penelitian memperoleh nilai kalor, kadar air, kadar karbon dan kadar zat yang menguap terdapat pada biobriket sampel A (1:1:1) sebesar 4065,69 kal/g, 5%, 15,4%, dan 71,4 %  untuk kadar abu terbaik terdapat pada sampel B (1:2:2) sebesar 4,8%. Kata kunci: Limbah baglog, biobriket, bahan bakar fosil, jamur tiram  ABSTRACT Energy derived from biomass such as baglog waste that has been disposed or not utilized, is a waste that can be converted into alternative energy sources of fossil fuel. Wastes baglog mushrooms are used as fuel by the way, turning the waste into bio briquette. The aim of this research is to test the combustion rate, calorific value, ash content, moisture content, volatile substance content, carbon content and drop test on bio briquett. The method used in the preparation uses A (1: 1: 1) comparison with starchy flour composition 250 grams of baglog 250 grams and 250 ml water, B ratio (1: 2: 2) with  starchy flour composition 250 grams baglog 500 grams and water 500 ml, C ratio (1: 3: 3) with starch flour composition 250 grams of baglog waste 1000 grams and water 1000 ml. Making the first with the destruction of baglog waste and drying, mixing flour, baglog waste and water, briquette pressing then dried. The results of the research were obtained values of caloric, water content, carbon content and the content of volatile substances in A (1: 1: 1) biobriket of 4065.69 cal / g, 5%, 15.4%, and 71.4% The best ash content was found in sample B (1: 2: 2) of 4.8%. The results obtained of calorific value, moisture content, carbon content and volatile substances were found in A (1: 1: 1) sample biobriket of 4065, 69 cal / g, 5%, 15.4%, and 71.4% for the best ash content were found in sample B (1: 2: 2) of 4.8%. Keywords : Baglog waste, bio briquette, fossil fuel, oyster mushroom

scholarly journals Production and Characterization of Coffee Husk Fuel Briquettes as an Alternative Energy Source

2022 ◽  
Vol 2022 ◽  
pp. 1-13
Author(s):  
Assefa Tesfaye ◽  
Fentahun Workie ◽  
Venkatesh S. Kumar
Keyword(s):  
Energy Source ◽  
Moisture Content ◽  
Alternative Energy ◽  
Calorific Value ◽  
Well Being ◽  
Ash Content ◽  
Biomass Energy ◽  
Fixed Carbon ◽  
Coffee Husk ◽  
Alternative Energy Source

Biomass energy accounts for more than 92 percent of overall energy consumption in Ethiopia. As a result, Ethiopia is one of the world’s most biomass-dependent countries. The high reliance on wood fuels and agricultural residues for fuel harms society’s social, economic, and environmental well-being. This study aims to create and test the quality of fuel briquettes made from the coffee husk. Also built and produced are a carboniser/charcoal kiln, a manually operated molder system, and a briquette stove for burning the manufactured briquette. The carboniser converts 15 kg of raw coffee husk into 6 kg of carbonised char in 25 minutes, and the manually operated briquette molder can press 30 kg per hour. The efficiency of converting raw coffee husk into carbonised char content was 40.12%. In the geological survey of Ethiopia, the geochemical laboratory directorate received triplicate samples of the fuel briquette charcoal for analysis. Moisture content, fixed carbon content, ash content, sulfur content, and calorific value were determined using a bomb calorimeter and a ceramic lining furnace. Physical properties of fuel briquettes ranged from 10.03% moisture content, 970 kg/m3 density, 81% fixed carbon, 5.15% ash content, 0% sulfur, and 30.54 Kcal/kg higher heating value, according to laboratory results. The results of the study revealed that the coffee husk fuel briquettes produced have more positive characteristics. Fuel briquettes were cost-effective and environmentally friendly and reduced deforestation compared to firewood. This study clearly shows that briquettes made from coffee husk could be used as an alternative energy source when this kind of waste is well managed.

scholarly journals Hasil Pengujian Proksimasi Dan Gas Buang Pada Briket Campuran Limbah Serutan Kayu, Sekam Padi Dan Bulu Ayam

2021 ◽  
Vol 14 (1) ◽  
pp. 33-39
Author(s):  
Muhamad Rizky Adipratama ◽  
Reza Setiawan ◽  
Najmudin Fauji
Keyword(s):  
Moisture Content ◽  
Rice Husk ◽  
Alternative Energy ◽  
Fossil Fuels ◽  
Calorific Value ◽  
Volatile Matter ◽  
Ash Content ◽  
Biomass Energy ◽  
Fixed Carbon ◽  
Wood Shavings

Biomass energy is one that can be used as an alternative energy as a substitute for fossil fuels and can also be useful for reducing environmental pollution due to increasing waste or waste. The manufacture of briquettes from chicken feather waste, wood shavings and rice husk waste aims to help deal with the problem of waste and use it as an alternative fuel. The making of briquettes is carried out by the process of drying the ingredients, charcoal, milling, sieving, kneading, printing, drying, proximate testing and measuring emissions on the briquettes. In this study, the composition of a mixture of chicken feathers (30%, 40%, 50%), wood shavings and rice husk (35%, 30%, 25%) was treated as well as particle sizes of 30 mesh and 60 mesh. The results of this study indicate that the lowest moisture content is in sample B2 of 4.5%. The lowest levels of volatile matters were in sample A1 of 37.4%. The lowest ash content was found in sample B3 at 10.8%. The highest fixed carbon was found in sample A3 at 45.1%. The highest calorific value (Gross Calorific Value) is found in the B3 sample of 5594 Kcal / Kg. And it has the highest CO, CO2, and HC emissions produced from the briquettes, namely 0.24%, 0.8%, 46 ppm. The properties of briquettes that have met SNI standards are moisture content, calorific value (except for sample A1), and the resulting emissions. And those that have not met SNI standards are the levels of volatile matter, ash content and fixed carbon. The resulting briquette can be used because the calorific value obtained is quiet high, which is above the specified standard of ≥ 5000 Kcal/Kg.

scholarly journals Studies on the Gasification Performance of Sludge Cake Pre-Treated by Hydrothermal Carbonization

Energies ◽  
2020 ◽  
Vol 13 (6) ◽  
pp. 1442 ◽  
Author(s):  
Sang Yeop Lee ◽  
Se Won Park ◽  
Md Tanvir Alam ◽  
Yean Ouk Jeong ◽  
Yong-Chil Seo ◽  
...  
Keyword(s):  
Sewage Sludge ◽  
Moisture Content ◽  
Energy Recovery ◽  
Calorific Value ◽  
Hydrothermal Carbonization ◽  
Treatment Technique ◽  
Gasification Process ◽  
Cold Gas Efficiency ◽  
Sludge Cake ◽  
Gas Efficiency

Proper treatment and careful management of sewage sludge are essential because its disposal can lead to adverse environmental impacts such as public health hazards, as well as air, soil, and water pollution. Several efforts are being made currently not only to safely dispose of sewage sludge but also to utilize it as an energy source. Therefore, in this study, initiatives were taken to valorize sewage sludge cake by reducing the moisture content and increasing the calorific value by applying a hydrothermal treatment technique for efficient energy recovery. The sludge cake treated at 200 °C for 1 h was found to be the optimum condition for hydrothermal carbonization, as, in this condition, the caloric value of the treated sludge increased by 10% and the moisture content removed was 20 wt.%. To recover energy from the hydrothermally treated sludge, a gasification technology was applied at 900 °C. The results showed that the product gas from hydrothermally treated sludge cake had a higher lower heating value (0.98 MJ/Nm3) and higher cold gas efficiency (5.8%). Furthermore, compared with raw sludge cake, less tar was generated during the gasification of hydrothermally treated sludge cake. The removal efficiency was 28.2%. Overall results depict that hydrothermally treated sewage sludge cake could be a good source of energy recovery via the gasification process.

scholarly journals Thermal Degradation Conditions Effects on Selected Biomass Wastes and Characterization of Their Produced Biochar

2020 ◽  
pp. 46-59
Author(s):  
Taye Stephen Mogaji ◽  
Emmanuel O. Moses ◽  
Emmanuel Tolulope Idowu ◽  
Tien-Chien Jen
Keyword(s):  
Thermal Degradation ◽  
Alternative Energy ◽  
Combustion Process ◽  
Fixed Bed ◽  
Palm Kernel ◽  
Chemical Properties ◽  
Fixed Bed Reactor ◽  
P Value ◽  
Fixed Carbon ◽  
Biomass Waste

Biochar has been proved to be effective in soil amelioration applications, carbon sequestration and also reduce GHG emissions which causes global warming. Biomass stands a greater chance of prevailing as a good source for the production of biochar, which in turn can be a solution for waste management. However, pyrolysis conditions for biochar production, together with feedstock characteristics largely control the physical and chemical properties of the yield biochar product. In this study, investigation on thermal degradation conditions effects on biochar production is carried out. Bio-char was produced using 35.3 litres fixed bed reactor from pyrolysis of Corn Cob (CC), Palm Kernel Shell (PKS) and Sugarcane Bagasse (SB) at temperatures ranging from 100°C to 500°C. The feedstock was also blended in ratio to each other and pyrolyzed to 250°C and 400°C. The analyzed results showed that higher pyrolysis temperatures resulted in lower bio-char mass recovery, higher ash contents, decreased fixed carbon and moisture content. Product characterization also showed that the produced biochar, independent of biomass waste type contained negligible amount of Sulphur (S) and Nitrogen which resulted in lower emission of SO2 and NO2 during the combustion process, this behaviour is observed to be more pronounced with the blended biochar samples investigated in this study as a result, the obtained bio-char product can be used directly for heating purposes. ANOVA test results for both volatile matter and Ash content of the produced biochar revealed that the P-value is greater than 0.01 independent of the biochar samples considered whereas for the fixed carbon of the same bio-char samples, P-value less than 0.01 is attained. These results show how control of biomass pyrolysis conditions can improve biochar chemical properties consequently biochar produced from biomass wastes could be a suitable candidate for alternative energy fuels in terms of quality and environment concern.

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